Datalogic CBX500 User manual

CBX500
INSTALLATION MANUAL
Figure A
821001383 (Rev. C)
5
1
2
4
3
1
2
3
4
5
Indicator LEDs
Cover Screws (4)
Host Interface Module Panel
Compression Connectors (5)
25-pin Device Connector

CBX500 INSTALLATION MANUAL
2
Figure B
3
5
7
8
9
11
13
14
1
2
4
6
10
12
1
Power Switch (ON/OFF)
Device Chassis Grounding Selector
Mounting Holes (2)
I/O Extension Module Connector
Backup Module Connector
Indicator LEDs
RS485 Termination Resistance Switch
ID-NET™ Termination Resistance Switch
Auxiliary Port Connector
IP65 Host Interface Module Connector
2
3
4
5
6
7
8
9
10
Standard Host Interface Module Connector
Spring Clamp Terminal Blocks
Shield to Protection Earth Selector
Power Source Selector
11
12
13
14

CBX500 INSTALLATION MANUAL
3
SUPPORT THROUGH THE WEBSITE
This Installation Manual is available for download on our website.
Datalogic provides several services as well as technical support through its website. Log on
to www.datalogic.com and click on the Industrial Automation links for further information:
PRODUCTS –FIXED INDUSTRIAL BARCODE READERS
Select your product from the links on the Fixed Industrial Barcode Readers page. The
product page describes specific Info, Features, Applications, Models, Accessories, and
Downloads including documentation, software drivers, and utility programs.
SUPPORT & SERVICES –INDUSTRIAL AUTOMATION
Several links from the Industrial Automation list take you to additional services such as:
Service Program which contains Maintenance Agreements and Warranty Extensions;
Repair Centers; On-Line RMA Return Material Authorizations; Technical Support through
email or phone; Downloads for additional downloads.
DESCRIPTION
The CBX500 is a connection box which can be used as an accessory to facilitate system
connections for installation and device replacement of several Datalogic family reading
devices.
System cabling is made through spring clamp terminal blocks inside the CBX500 while the
reading device is connected to the CBX500 through a 25-pin connector on the housing.
A 9-pin connector placed inside the CBX500 facilitates connection between an external PC
and the auxiliary serial interface of the reading device for configuration or data monitoring.
CBX500 can also house several accessories which make the system highly flexible. These
include:
Backup Module - to backup and restore system configuration parameters making
system maintenance extremely quick and easy.
Display Module –to show reading device menu and diagnostic messages at the
CBX500.
Several Host Interface Modules - to interface the scanner with the most popular
Fieldbus and non-Fieldbus network types: Ethernet/IP, Profibus; DeviceNet, etc.,
including IP65 protection versions.
Mounting Adapters –to provide easy mounting to DIN rails and Bosch profiles.
M12 Panel Connectors for direct connection using standard cables and IP65
protection.

CBX500 INSTALLATION MANUAL
4
ACCESSORIES
The following accessories are available on request for the CBX500:
Name
Description
Part Number
* BM100
Backup Module
93ACC1808
* BM150
Display Module
93ACC1809
* BM200/210
Ethernet TCP/IP Module STD/IP65
93ACC1851, 93ACC1852
* BM300/310
Profibus Module STD/IP65
93ACC1810, 93ACC1811
* BM400
DeviceNet Module IP65
93ACC1814
* BM500/510/520
EtherNet/IP Module STD/IP65/IP54
93ACC1812, 93ACC1813,
93ACC1840
* BM600
CANopen Module STD
93ACC1815
* BM700/710
Profinet Module STD/IP65
93ACC1816, 93ACC1886
* BM1100
CC-Link Module STD
93ACC1845
* BM1200/1210
Modbus TCP STD/IP65
93ACC1848, 93ACC1849
BA100
DIN Rail Adapters
93ACC1821
BA200
Bosch Adapters
93ACC1822
BA300
M12 3PF Service Connector
93ACC1877
BA400
M12 3PM External Power Connector
93ACC1853
BA500
M12 4PF Trigger Connector
93ACC1854
BA600
M12 5PF ID-NET Out Connector
93ACC1855
BA700
M12 5PM ID-NET In Connector
93ACC1856
BA900
Two Cable Compression Conn. Panel
93ACC1847
NOTE: Not all readers support all CBX accessories. Compatibility
between the accessories marked with an asterisk (*) and your reader
depends on the reading device application software. See the "Accessories"
paragraph in your reading device Reference Manual for the list of supported
CBX Series accessories.
SAFETY PRECAUTIONS
ATTENTION: READ THIS INFORMATION BEFORE INSTALLING THE PRODUCT
POWER SUPPLY
This product is intended to be installed by Qualified Personnel only.
This product is intended to be connected to a UL Listed Direct Plug-in Power Unit marked LPS
or “Class 2”.
CAUTION: Total power consumption is given by adding the CBX500 power
consumption to that of all the devices powered through the CBX500 (reading
device, P.S., I/O). Refer to the manual of the connected devices for details
about minimum/maximum supply voltage and power consumption.
Each CBX500 supports only 1 single reading device + system accessories.

CBX500 INSTALLATION MANUAL
5
SUPPORTED READING DEVICE MODELS
HARDWARE AND SOFTWARE COMPATIBILITY
The CBX500 can be directly connected to all of the following readers through the 25-pin
connector illustrated in Figure A.
Linear Scanners
2D Readers
DS2100N NSC
DS2400N NSC
DS4800
Matrix 210™
Matrix 300™
DS6300
DS6400
DX6400
Matrix 410™
Matrix 450™
DS8100A
DX8200A
NOTE: Not all readers support all CBX accessories. Compatibility
between the accessories and your reader depends on the reading device
application software. See the "Accessories" paragraph in your reading
device Reference Manual for the list of supported CBX Series accessories.
NOTE: CBX500 is backward compatible with DS2100N/DS2400N (black
body) model reading devices using the ADP-MM1 25-pin gender changer.
See the Gender Changer documentation for the relative CBX pinout. A
scanner software upgrade may be required to manage CBX500 accessories.
HARDWARE COMPATIBILITY ONLY (PASSIVE CONNECTIONS)
NOTE: CBX500 is backward compatible with DS4600A, and
DS1100/DS2200 10-30 Vdc model reading devices using the ADP-MM1 25-
pin gender changer. See the Gender Changer documentation for the relative
CBX500 pinout. CBX500 accessory management through device application
software is not provided for these products.

CBX500 INSTALLATION MANUAL
6
OPENING THE CBX500
To install the CBX500 or during normal maintenance, it is necessary to open it by unscrewing
the four cover screws:
CAUTION: The CBX500 must be disconnected from the power supply
during this operation.
MECHANICAL INSTALLATION
CBX500 can be mounted to various wooden or plastic surfaces using the two self-threading
screws (3.9 x 45 mm) and washers provided in the package.
Mounting to other surfaces such as concrete walls or metallic panels requires user-supplied
parts (screws, screw anchors, nuts, etc). A mounting template is included in the package to
facilitate hole drilling alignment.
CBX500 can also be mounted to a DIN rail using the BA100 (93ACC1821) mounting
accessory or to a Bosch Frame or 80/20 Frame using the BA200 (93ACC1822) mounting
accessory.
The diagram below gives the overall dimensions of the CBX500 and shows the two mounting
through-holes.
Figure 1 - Overall Dimensions
178
[7.01]
82.9
[3.26]
80.9
[3.18] 4 [0.16]
4
[0.16]
71
[2.8]
180
[7.1]
193
[7.6]
30.7
[1.21]
Mounting
Holes
mm
in

CBX500 INSTALLATION MANUAL
7
ELECTRICAL CONNECTIONS AND SETUP
The following figure shows the typical layout.
Figure 2 –System Layout
The dotted line in the figure refers to an optional (temporary) hardware configuration in which
a portable PC can be quickly connected to the CBX500 (and consequently to the reading
device auxiliary interface) through the internal 9-pin connector. This allows monitoring of the
data transmitted by the reading device or configuration through the utility program (see the
reading device Installation Manual for more details). The reading device auxiliary interface
signals are also available on the internal spring clamp connectors.
After making system cabling and switch settings, connect the reading device to the 25-pin
connector on the CBX500 housing.
Switch ON the CBX500 power switch (see Figure 3). The Power LED turns on (blue) when
the power connection has the correct polarity. The Power LED turns on (red) in case of
wrong polarity.
After system functioning has been verified, close the CBX500 using the four cover screws.
Reading Device
Configuration PC
PWR
Scanner
CBX500
Scanner
Auxiliary
Interface
PS, I/O, Main Interface

CBX500 INSTALLATION MANUAL
8
POWER SUPPLY
Power is supplied to the CBX500 through the Vdc and GND pins provided on the spring
clamp connector.
The power switch (see Figure 3) switches the power supply ON or OFF for both the CBX500
and the connected reading device.
CAUTION: The power switch does not control power to the Vdc/GND, +V/-V
spring clamps, therefore any devices connected to these signals (i.e. external
trigger, encoder, etc.), are live and are not protected from polarity inversion.
Disconnect the power supply when working inside the CBX500.
OFF
ON
Figure 3 - Power Switch ON/OFF Positions
CBX500
POWER SUPPLY
GND
GND
Vdc
V+ (10 - 30 Vdc)
Earth
Earth Ground
Figure 4 - Power Supply Connections
NOTE: Vdc is electrically connected to +V, just as GND is electrically
connected to -V. This is useful for supplying external trigger, inputs and
outputs from the CBX500 power source, however +V and -V signals should
not be used as power supply inputs to the CBX500.
The power supply must be between 10 and 30 Vdc only.

CBX500 INSTALLATION MANUAL
9
SYSTEM WIRING
The connection and wiring procedure for CBX500 is described as follows:
1) Open the CBX500 by unscrewing the four cover screws.
2) Verify that the CBX500 power switch is off (see Figure 3).
3) Unscrew the compression connectors and pass all the system cables through them into
the CBX500 housing.
4) To connect the power and input/output signals:
Prepare the individual wires of the system cables by stripping the insulation back
approximately 1 cm.
Using a device such as a screwdriver, push down on the lever directly next to the
clamp (see Figure 5).
Insert the wire into the clamp and release the lever.
The wire will now be held in the spring clamp.
5) Tighten the compression connector nuts so that the internal glands seal around the
cables.
Figure 5 - System Cable Connections
Flexible stranded wire should be used and must meet the following specifications.
All positions: 24 - 16 AWG 0.2 - 1.5 mm²
The CBX500 spring clamp connector pinouts are indicated in the Pinout table.
Refer to the reading device Installation Manual for signal details.

CBX500 INSTALLATION MANUAL
10
PINOUT
Pinouts
Group
Name
Function
Input Power
Vdc
Power Supply Input Voltage +
GND
Power Supply Input Voltage -
Earth
Protection Earth Ground
External
Trigger Input
+V
Power Source –External Trigger
I1A
External Trigger A (polarity insensitive)
I1B
External Trigger B (polarity insensitive)
-V
Power Reference –External Trigger
Generic Input
+V
Power Source –Inputs
I2A
Input 2A (polarity insensitive)
I2B
Input 2B (polarity insensitive)
-V
Power Reference –Inputs
Outputs
+V
Power Source –Outputs
-V
Power Reference –Outputs
O1+
Output 1+
O1-
Output 1-
O2+
Output 2+
O2-
Output 2-
Other I/O
O3A
Output 3A (polarity insensitive)
O3B
Output 3B (polarity insensitive)
+V
Power Source –Other I/O
I3A
Input 3A (polarity insensitive)
I4A
Input 4A (polarity insensitive)
-V
Power Reference –Other I/O
I34B
Input 3B and 4B (common) (polarity insensitive)
I34B
Input 3B and 4B (common) (polarity insensitive)
Auxiliary
Interface
TX
Auxiliary Interface TX
RX
Auxiliary Interface RX
SGND
Auxiliary Interface Reference
ID-NET™
REF
Network Reference
ID+
ID-NET™ network +
ID-
ID-NET™ network -
Network
Shield
Network Cable Shield
RS232
RS485FD
RS485HD
Main
Interface
TX
TX+
RTX+
RTS
TX-
RTX-
RX
*RX+
CTS
*RX-
SGND
SGND
SGND
The input power signals Vdc, GND and Earth as well as the network signals REF, ID+, ID-
and Shield; and RTX+, RTX- and SGND are repeated to facilitate system cabling. In this way
the power and network busses can enter and exit the CBX500 from different spring clamps
but be physically connected together.
*Do not leave floating, see Reading Device Reference Manual for connection details.

CBX500 INSTALLATION MANUAL
11
NOTE: To avoid electromagnetic interference:
-Connect CBX500 Protection Earth (Earth) to a good earth ground.
-Connect the reading device chassis to earth ground through the jumper,
(default setting, see Figure 8).
-Connect the Network Cable Shield (Shield) to Filtered Earth through the
jumper (default setting, see Figure 7).
CAUTION: Do not connect to the Main Interface spring clamp terminals if
using Host Interface Modules (Fieldbus or non-Fieldbus).
POWER SOURCE JUMPER SETTINGS
For most applications input power is provided through the dedicated spring clamp connectors
inside the CBX500.
However CBX500 may accept power from the connected reading device through the 25-pin
connector. This is useful, for example, to pass power to connected accessories such as
Encoder and Presence Sensor from DX8200A VAC models or 6K/8K scanners powered
directly through the network. See the relative reading device Reference Manual for details.
To power CBX500 from the reading device, the power source jumper must be placed in the
"power from device" position as indicated in Figure 6.
Figure 6–Power Source Jumper Settings
SHIELD TO PROTECTION EARTH JUMPER SETTINGS
The network shield (Shield) can be connected to Earth Ground (Earth) either directly or
through a filter circuit. If the jumper is left open, the network cable shield (Shield) is floating.
Figure 7–Shield to Protection Earth Jumper Settings
Earth
floating
Filtered Earth
(default)
Equivalent
Filter Circuit
(default)
Power from
clamps
Power from
device

CBX500 INSTALLATION MANUAL
12
CHASSIS GROUNDING JUMPER SETTINGS
The reading device chassis grounding method can be selected by positioning a jumper (see
Figure 8). In this way the reading device chassis can be connected to earth ground (only if
pin Earth is connected to a good earth ground). For all reading devices except 6K/8K, the
chassis can alternatively be connected to the power supply ground signal (GND) or it can be
left floating but, in this case, the jumper must be removed. For 6K or 8K scanners the chassis
is internally connected to GND.
All Reading Devices (except 6K/8K)
to Earth (default)
to GND
floating
6K, 8K Family Scanners
The scanner chassis is
internally connected to GND
to Earth (default)
Figure 8 –Chassis Grounding
9-PIN READING DEVICE AUXILIARY SERIAL INTERFACE
The reading device auxiliary serial interface available on the internal CBX500 9-pin
connector can be used either for configuration or for data monitoring.
Connections can be made to a PC or Laptop using a straight through cable or a USB-RS232
converter.
The details of the connector pins are indicated in the following table:
5
1
6
9
Figure 9 - 9-pin D-Sub Female Connector
9-pin Connector Pinout
Pin
Name
Function
2
TX
Auxiliary RS232
3
RX
Auxiliary RS232
5
SGND
Auxiliary Reference Ground
1, 4, 6, 7, 8, 9
N.C.

CBX500 INSTALLATION MANUAL
13
NETWORK BUS TERMINATION
ID-NET™
The ID-NET™ termination resistance
switch enables or disables the insertion
of the bus termination resistor for ID-
NET™ network applications.
ON
OFF
Figure 10 –ID-NET™ Termination Resistance Switch
CAUTION: In ID-NET™ network applications the termination resistor must
be enabled ONLY on the first and last devices of the chain. On all the other
devices this resistor MUST NOT be enabled (OFF).
RS485 HD
The RS485 HD termination resistance
switch enables or disables the insertion
of the bus termination resistor for RS485
Half Duplex Multidrop applications.
ON
OFF
Figure 11 –RS485 HD Termination Resistance Switch
CAUTION: In Multiplexer applications the termination resistor must be
enabled ONLY on the last device of the chain, the farthest away from the
Multiplexer (assuming the Multiplexer is the first device of the chain). On all
the other devices this resistor MUST be OFF (disabled).
This switch must also be OFF (disabled) when Fieldbus Modules are
used.
INDICATOR LEDS
There are five Indicator LEDs which signal
power and I/O activity and are visible from the
CBX500 outside cover.
The Power LED is blue when power is correctly
applied to the CBX500 and the power switch is
turned on.
This LED is red if power polarity is incorrect. In
this case the connected reading device and
optional Backup Module are protected.
Figure 12 –Indicator LEDs
The remaining four LEDs signal activity on the relative I/O lines. Their meaning depends on
the software configuration of the connected reading device.
CAUTION: If external I/O devices are powered through CBX500 (connected
to +V/-V), they are not protected from polarity inversion.
blue/red
yellow
green
yellow
green

CBX500 INSTALLATION MANUAL
14
TECHNICAL FEATURES
ELECTRICAL FEATURES
Supply Voltage
10 to 30 Vdc*
Consumption
0.8 –0.5 A
Limited Current Consumption
CBX + reading device consumption
(see related manual)
2.5 A
USER INTERFACE
LED Indicators
Power On/Polarity Error (blue/red)
Trigger (yellow)
IN2 (green)
OUT1 (yellow)
OUT2 (green)
PHYSICAL FEATURES
Mechanical Dimensions
193 x 180 x 71 mm
(7.6 x 7.1 x 2.8 in.)
Weight
about 780 g. (27.5 oz.)
ENVIRONMENTAL FEATURES
Operating Temperature
0° to 50 C (+32° to 122 °F)
Storage Temperature
-20° to 70 C (-4° to 158 °F)
Humidity max.
90% non condensing
Vibration Resistance
14 mm @ 2 to 10 Hz
EN 60068-2-6
2 hours on each axis
1.5 mm @ 13 to 55 Hz
2 g @ 70 to 200 Hz
Shock Resistance
30 g; 11 ms;
EN 60068-2-27
3 shocks on each axis
Protection Class
EN 60529
IP65 **
The features given are typical at a 25 C ambient temperature (if not otherwise indicated).
* for further details about minimum/maximum supply voltage refer to the manual of the
connected reading device, since the minimum supply voltage required may be >10.
** when compression connectors and reading device are correctly connected.
If Host Interface (Fieldbus) Modules are used, only correctly installed IP65 models
guarantee IP protection. Protection is not guaranteed when Standard Fieldbus Modules
are mounted.

CBX500 INSTALLATION MANUAL
15
COMPLIANCE
POWER SUPPLY
This product is intended to be installed by Qualified Personnel only.
This device is intended to be supplied by a UL Listed NEC Class 2 power source.
CE COMPLIANCE
Warning: This is a Class A product. In a domestic environment this product may cause radio
interference in which case the user may be required to take adequate measures.
FCC COMPLIANCE
Modifications or changes to this equipment without the expressed written approval of
Datalogic could void the authority to use the equipment.
This device complies with PART 15 of the FCC Rules. Operation is subject to the following
two conditions: (1) This device may not cause harmful interference, and (2) this device must
accept any interference received, including interference which may cause undesired
operation.
This equipment has been tested and found to comply with the limits for a Class A digital
device, pursuant to part 15 of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference when the equipment is operated in a
commercial environment. This equipment generates, uses, and can radiate radio frequency
energy and, if not installed and used in accordance with the instruction manual, may cause
harmful interference to radio communications. Operation of this equipment in a residential
area is likely to cause harmful interference in which case the user will be required to correct
the interference at his own expense.
LEGAL NOTICES
© 2008 - 2014 Datalogic Automation S.r.l. ALL RIGHTS RESERVED. Protected to the fullest
extent under U.S. and international laws. Copying, or altering of this document is prohibited without
express written consent from Datalogic Automation S.r.l.
Datalogic and the Datalogic logo are registered trademarks of Datalogic S.p.A. in many countries,
including the U.S.A. and the E.U.
ID-NET is a trademark of Datalogic Automation S.r.l. All other brand and product names mentioned
herein are for identification purposes only and may be trademarks or registered trademarks of their
respective owners.
Datalogic shall not be liable for technical or editorial errors or omissions contained herein, nor for
incidental or consequential damages resulting from the use of this material.

DECLARATION OF CONFORMITY
EC-127
Rev.: 1
Pag.: 1 di 1
Datalogic Automation S.r.l.
Via Lavino 265
40050 Monte San Pietro
Bologna - Italy
www.automation.datalogic.com
declares that the
CBX100; Connection Box Compact
CBX500; Connection Box Modular
BM100; Backup module
BM150; Display module
and all its models
are in conformity with the requirements of the European Council Directives listed below:
2004 / 108 / EC EMC Directive
______________________________________________
This Declaration is based upon compliance of the products to the following standards:
EN 55022 (CLASS AITE ), DECEMBER 2010:
INFORMATION TECHNOLOGY EQUIPMENT
RADIO DISTURBANCE CHARACTERISTICS
LIMITS AND METHODS OF MEASUREMENTS
EN 61000-6-2, SEPTEMBER 2005: ELECTROMAGNETIC COMPATIBILITY (EMC)
PART 6-2: GENERIC STANDARDS -IMMUNITY FOR INDUSTRIAL
ENVIRONMENTS
Monte San Pietro, January 20th, 2012
Paolo Morselli
Quality Manager
UNI EN ISO 14001