Datalogic Ds8110 User manual

REFERENCE MANUAL

> DS8110

Barcode Scanner

Datalogic Automation Srl

Via Lavino, 265

40050 - Monte S. Pietro

Bologna - Italy

DS8110 Barcode Scanner Reference Manual

Ed.: 8/2016

the fullest extent under U.S. and international laws. Copying or altering of this document is prohibited

without express written consent from Datalogic S.p.A.

Datalogic and the Datalogic logo are registered trademarks of Datalogic S.p.A. in many countries,

including the U.S. and the E.U.

PackTrack, ACR, ASTRA and X-PRESS are trademarks of Datalogic S.p.A. or of Datalogic Group

companies. All other brand and product names are trademarks of their respective owners.

Datalogic shall not be liable for technical or editorial errors or omissions contained herein, nor for

incidental or consequential damages resulting from the use of this material.

29/08/16

iii

CONTENTS

REFERENCES .........................................................................................................vii

Reference Documentation ........................................................................................ vii

Support Through the Website ................................................................................... vii

Patents ..................................................................................................................... vii

CONVENTIONS.......................................................................................................viii

COMPLIANCE.........................................................................................................viii

Electrical Safety........................................................................................................viii

Laser Safety..............................................................................................................viii

Bureau of Indian Standard (BIS)...............................................................................viii

Warning and Serial labels ..........................................................................................ix

Power Supply..............................................................................................................x

CSA Certified..............................................................................................................x

CE Compliance...........................................................................................................x

FCC Compliance........................................................................................................xi

GENERAL VIEW ......................................................................................................xii

1INTRODUCTION ........................................................................................................1

1.1 Product Description.....................................................................................................1

1.2 Applications ................................................................................................................1

1.3 Model Description.......................................................................................................3

1.4 DS8110 versions.........................................................................................................3

1.5 X-PRESS (Human Machine Interface) ........................................................................4

1.6 Accessories ................................................................................................................5

1.7 Photoelectric Sensor...................................................................................................7

1.8 Encoder (Tachometer)................................................................................................8

1.8.1 Encoder/Tachometer Step Settings.............................................................................8

1.8.2 Photocraft Encoder/Tachometer Switch Setting..........................................................9

1.9 CBX Industrial Connection Box.................................................................................10

1.10 SC5000 System Controller........................................................................................11

2MECHANICAL INSTALLATION...............................................................................12

2.1 Preparing for Mechanical Installation ........................................................................12

2.2 Unpacking Instructions..............................................................................................13

2.3 Installation Sequence................................................................................................14

2.4 What You Need to Know About Your Application......................................................15

2.5 Installation.................................................................................................................16

2.5.1 Dimensions and Clearances .....................................................................................16

2.5.2 Physical Support Requirements................................................................................16

2.5.3 Vibration Limitations..................................................................................................16

2.5.4 General Mounting Guidelines....................................................................................17

2.5.5 Mounting Structure Considerations...........................................................................18

2.5.6 Mounting the Scanner...............................................................................................19

2.5.7 Positioning the Scanners ..........................................................................................22

3ELECTRICAL INSTALLATION ................................................................................23

3.1 Preparing for Electrical Installation............................................................................23

3.2 Connecting a DS8110 Scanner.................................................................................24

3.3 Typical Connection Block Diagrams..........................................................................25

3.3.1 Single DS8110 Barcode Scanner to CBX510............................................................25

3.3.2 Master/Slave Array with CBX510..............................................................................26

3.3.3 DS8110 Barcode Scanners in an Array with SC5000 Master....................................27

3.4 General Electrical Installation guidelines and Precautions ........................................29

3.5 DS8110 Connector Panels........................................................................................30

3.6 Connecting a PC to the DS8110 ...............................................................................31

3.7 Power Connector Pin-Out Table ...............................................................................32

3.8 Power Connections...................................................................................................32

3.9 CBX510 Connection Box ..........................................................................................33

3.9.1 Wiring Into the CBX510 Connection Box...................................................................33

3.10 Main Serial Interface.................................................................................................34

3.10.1 RS232 Interface........................................................................................................34

3.10.2 RS422 Full-Duplex Interface.....................................................................................35

3.11 Photoelectric Sensor Connections to CBX510 ..........................................................36

3.11.1 Photoelectric Sensor (NPN)......................................................................................37

3.11.2 Photoelectric Sensor (PNP) ......................................................................................38

3.12 Tachometer Wiring to CBX510..................................................................................39

3.12.1 Encoder/Tachometer Wiring for NPN Output (two models) .......................................39

3.12.2 Encoder/Tachometer Wiring for PNP Output (two models) .......................................41

3.13 Digital Output Configuration to CBX510....................................................................43

3.13.1 Unpowered Outputs..................................................................................................43

3.13.2 Powered Outputs......................................................................................................44

3.14 Connecting to the SC5000 System Controller (optional) ...........................................45

3.15 Grounding.................................................................................................................46

3.16 Check Scanner Installation .......................................................................................47

4E-GENIUS ................................................................................................................48

4.1 Getting Started..........................................................................................................48

4.1.1 Prerequisites.............................................................................................................48

4.1.2 Starting e-Genius......................................................................................................49

4.2 e-Genius Basics........................................................................................................51

4.2.1 e-Genius Menu Tree.................................................................................................51

4.2.2 Entering Text Using the Text Entry Tool....................................................................51

4.2.3 Update and Reset Buttons........................................................................................52

4.2.4 Getting Help..............................................................................................................52

4.3 Modify Settings .........................................................................................................54

4.4 Modify Settings | System Info....................................................................................55

4.5 Modify Settings | Global Settings...............................................................................58

4.5.1 Modify Settings | Global Settings | Operating Mode ..................................................59

4.5.2 Modify Settings | Global Settings | Barcode Settings Table.......................................73

4.5.3 Modify Settings | Global Settings | Barcode Configuration.........................................78

Strip Filter Settings....................................................................................................82

Strip Filter Settings....................................................................................................88

Strip Filter Settings..................................................................................................105

4.5.4 Modify Settings | Global Settings | Serial Ports .......................................................106

4.5.5 Modify Settings | Global Settings | Ethernet ............................................................110

User Socket n.........................................................................................................113

4.5.6 Modify Settings | Global Settings | Fieldbus ............................................................121

4.5.7 Modify Settings | Global Settings | Messaging.........................................................126

4.5.8 Modify Settings | Global Settings | Digital I/O..........................................................155

4.5.9 Modify Settings | Global Settings | Diagnostics .......................................................158

4.5.10 Modify Settings | Global Settings | Energy Saving...................................................160

4.5.11 Modify Settings | Global Settings | HMI Settings (Human-Machine Interface)..........165

4.6 Device Settings.......................................................................................................167

4.6.1 Device Settings | Device Name | Device Info ..........................................................168

4.6.2 Device Settings | Device Name | Mounting..............................................................170

4.6.3 Device Settings | Device Name | Options................................................................172

4.7 Diagnostics.............................................................................................................175

4.7.1 Diagnostics | Monitor...............................................................................................176

4.7.2 Diagnostics | Read Test..........................................................................................178

4.7.3 Diagnostics | Status Viewer.....................................................................................179

4.8 Utilities....................................................................................................................182

4.8.1 Utilities | Backup or Restore....................................................................................182

4.8.2 Utilities | Reboot......................................................................................................184

4.8.3 Utilities | Update Firmware......................................................................................185

4.8.4 Utilities | Help..........................................................................................................187

5BARCODE SCANNING FEATURES......................................................................188

5.1 First-time Startup ....................................................................................................188

5.1.1 Default Parameters.................................................................................................188

5.1.2 Check Operations using Test Mode........................................................................188

5.2 Basic Installation Procedures with the CBX510.......................................................190

5.3 Basic Installation with SC5000 Controller................................................................193

5.4 LED Indicators ........................................................................................................197

5.5 Control Panel Buttons.............................................................................................198

5.5.1 X-PRESS™ Human Machine Interface...................................................................198

X-PRESS Functions................................................................................................198

Test Mode...............................................................................................................200

Learn ......................................................................................................................200

Setup......................................................................................................................200

Netconfig.................................................................................................................201

5.5.2 Restore Button and Other Functions.......................................................................201

5.6 PackTrack™ ...........................................................................................................202

5.6.1 Using the PackTrack Wizard...................................................................................203

5.6.2 Top-Mounted Barcode Scanner Calibration Using PackTrack.................................207

5.6.3 Side-Mounted Barcode Scanner Calibration Using PackTrack................................213

5.6.4 Bottom-Mounted Barcode Scanner Calibration Using PackTrack............................220

5.6.5 Verifying PackTrack Calibration..............................................................................221

5.7 Replacing an Installed DS8110...............................................................................223

5.7.1 Replacing a Standalone Scanner Using Restore.....................................................223

5.7.2 Replacing a Slave Scanner in an Array/Tunnel Automatically.................................224

5.7.3 Replacing a Slave Scanner in an Array/Tunnel Using Restore................................225

5.7.4 Replacing a Master Scanner in an Array/Tunnel Using Restore..............................225

5.7.5 Checking the Operation of the Replacement...........................................................226

5.8 Typical Layouts.......................................................................................................227

5.8.1 Large Synchronized Network Layout.......................................................................227

5.9 Advanced Code Reconstruction (ACR™)................................................................231

5.9.1 Tilt Angle for Advanced Code Reconstruction.........................................................231

5.9.2 Minimum Code Height for Advanced Code Reconstruction.....................................233

5.10 Reading Diagram....................................................................................................235

DS8110-2100 –Standard Resolution......................................................................236

DS8110-2200 –High Resolution.............................................................................240

DS8110-2300 –Low Resolution..............................................................................245

6MAINTENANCE .....................................................................................................246

6.1 Overview.................................................................................................................246

6.2 Maintenance Tasks.................................................................................................247

6.2.1 Cleaning the Exit Window .......................................................................................248

6.2.2 Cleaning the Photoelectric Sensor..........................................................................249

6.2.3 Cleaning the Tachometer........................................................................................250

6.2.4 Tighten Mounting Hardware....................................................................................251

6.2.5 Checking Barcode Scanning System Connections..................................................251

6.2.6 Verify Barcode Scanner Operation..........................................................................251

6.2.7 Verify Photoelectric Sensor Operation ....................................................................251

6.2.8 Verify Tachometer Operation..................................................................................252

7TROUBLESHOOTING............................................................................................253

7.1 LED Diagnostic Indication.......................................................................................254

7.2 Error Codes and Resolutions..................................................................................255

8TECHNICAL FEATURES.......................................................................................261

8.1 Technical Specifications..........................................................................................261

GLOSSARY............................................................................................................264

INDEX.....................................................................................................................267

vii

REFERENCES

REFERENCE DOCUMENTATION

The documentation related to the DS8110 management is listed below:

CBX510 Connection Box Installation Manuals

SC5000 Controller Manuals

SUPPORT THROUGH THE WEBSITE

Datalogic provides several services as well as technical support through its website. Log on

to www.datalogic.com and click on PRODUCTS and SUPPORT & SERVICES links for

further information:

PRODUCTS –FIXED INDUSTRIAL BARCODE READERS

Select your product from the links on the Fixed Industrial Barcode Readers page. The

product page describes specific Info, Features, Applications, Models, Accessories, and

Downloads including documentation, software drivers, and utility programs.

SUPPORT & SERVICES –INDUSTRIAL AUTOMATION

Several links from the Industrial Automation list take you to additional services such as:

Service Program which contains Maintenance Agreements and Warranty Extensions;

Repair Centers; On-Line RMA Return Material Authorizations; Technical Support through

email or phone; Downloads for additional downloads.

PATENTS

See www.patents.datalogic.com for patent list.

This product is covered by one or more of the following patents:

Utility patents: EP0789315B1; EP0851376B1; EP0926615B1; EP0959426B9;

EP1217571B1; EP1363228B1; JP4033958B2; JP4376353B2; US5992740; US6177979;

US6347740; US6394352; US6443360; US6527184; US6629639; US6742710; US9104928

viii

CONVENTIONS

COMPLIANCE

ELECTRICAL SAFETY

This product conforms to the applicable requirements contained in the European Standard

for electrical safety EN 60950 at the date of manufacture.

LASER SAFETY

The following information is provided to comply with the rules imposed by international

authorities and refers to the correct use of the DS8110 barcode scanners.

Standard Regulations

These barcode scanners use low-power laser diodes. Avoid staring at the beam as one

would with any very strong light source, such as the sun.

Take care when installing the laser device to avoid inadvertent laser beam contact with the

eye of an observer, including through reflective surfaces.

This product conforms to the applicable requirements of IEC 60825-1 and complies with 21

CFR 1040.10 except for deviations pursuant to Laser Notice N° 50, date June 24, 2007. The

scanner is classified as a Class 2 laser product according to IEC 60825-1 regulations.

There is a safety device which allows the laser to be switched on only if the motor is rotating

above the threshold for its correct scanning speed.

WARNING: Use of controls or adjustments or performance

of procedures other than those specified herein may result

in exposure to hazardous visible laser light.

BUREAU OF INDIAN STANDARD (BIS)

WARNINGS OR CAUTIONS: This symbol identifies a hazard or procedure that, if

incorrectly performed, could cause personal injury or result in equipment damage. It is also

used to bring the user’s attention to details that are considered IMPORTANT.

HIGH VOLTAGE CAUTION: This symbol alerts the user they are about to perform an

action involving, either a dangerous level of voltage, or to warn against an action that could

result in damage to devices or electrical shock.

LASER CAUTION: This symbol alerts the user they are about to perform an action

involving possible exposure to laser light radiation.

ESD CAUTION: This symbol identifies a procedure that requires you take measures to

prevent Electrostatic Discharge (ESD) e.g., use an ESD wrist strap. Circuit boards are

most at risk. Please follow ESD procedures.

NOTES: This symbol draws attention to details or procedures that may be useful in

improving, maintaining, or enhancing the performance of the hardware or software being

discussed.

Self Declaration –Conforming to IS 13252 (Part 1):2010, R-41009288.

WARNING AND SERIAL LABELS

The Warning Label on the front of the barcode scanner indicates exposure to laser light

and the device classification.

Figure 1: Warning and Device Class Label Location

Produit(s) conforme selon 21CFR

1040.10 sauf des dérogations relatives

à la Laser Notice N° 50, date Juin 24,

2007.

Dans le paquet il y a l’étiquette(s) pour

les pays où le texte d'avertissement en

français sont obligatoires. Le(s) mettre

sur le produit à la place de la version

anglaise.

Figure 2: Exemple d'étiquettes d'avertissement laser

POWER SUPPLY

This product is intended to be installed by Qualified Personnel only.

This product is intended to be supplied by a UL listed or CSA Certified Power unit with “Class

2” or LPS power source.

CSA CERTIFIED

218441

CE COMPLIANCE

CE marking states the compliance of the product with essential requirements listed in the

applicable European directive. Since the directives and applicable standards are subject to

continuous updates, and since Datalogic promptly adopts these updates, therefore the EU

declaration of conformity is a living document. The EU declaration of conformity is available

for competent authorities and customers through Datalogic commercial reference contacts.

Since April 20th, 2016 the main European directives applicable to Datalogic products require

inclusion of an adequate analysis and assessment of the risk(s). This evaluation was carried

out in relation to the applicable points of the standards listed in the Declaration of Conformity.

Datalogic Automation products are mainly designed for integration purposes into more

complex systems. For this reason it is under the responsibility of the system integrator to do

a new risk assessment regarding the final installation.

WARNING: Disconnect the power supply when installing the device or during maintenance

to avoid unintentional exposure to laser light.

WARNING: There are no user serviceable parts inside the barcode scanner. Service

should only be performed by Datalogic trained and certified technicians.

Any violation of the optical parts in particular could result in exposure to Class 3B laser

light.

WARNING: This is a Class A product. In a domestic environment this

product may cause radio interference in which case the user may be

required to take adequate measures.

FCC COMPLIANCE

Modifications or changes to this equipment without the expressed written approval of

Datalogic could void the authority to use the equipment.

This device complies with PART 15 of the FCC Rules. Operation is subject to the following

two conditions: (1) This device may not cause harmful interference, and (2) this device must

accept any interference received, including interference which may cause undesired

operation.

This equipment has been tested and found to comply with the limits for a Class A digital

device, pursuant to part 15 of the FCC Rules. These limits are designed to provide

reasonable protection against harmful interference when the equipment is operated in a

commercial environment. This equipment generates, uses, and can radiate radio frequency

energy and, if not installed and used in accordance with the instruction manual, may cause

harmful interference to radio communications. Operation of this equipment in a residential

area is likely to cause harmful interference in which case the user will be required to correct

the interference at his/her own expense.

xii

GENERAL VIEW

Figure 3: DS8110 Barcode Scanner Front and Left Side Views

Figure 4: DS8110 Barcode Scanner Back and Right Side Views

INTRODUCTION

1 INTRODUCTION

1.1 PRODUCT DESCRIPTION

The DS8110 barcode scanner complete with decoder is designed to provide an innovative

and high performance solution in omnidirectional reading applications by combining the

following advanced technologies with Datalogic solid experience in the material handling

sector.

Some of the main features of the DS8110 are listed below:

Scanning speed 1000 scans/sec

Reads all popular codes

Supply voltage from 20 to 30 vdc

Test mode to verify the reading features and exact positioning of the scanner without the

need for external tools

Programmable in several different operating modes to suit the most various barcode

reading system requirements

Light source: solid state laser diodes; the light emitted has a wave length between

630~680 nm. For laser safety precautions refer to the “compliance” section at the

beginning of this manual

1.2 APPLICATIONS

The DS8110 barcode scanners are specifically designed for industrial applications and for all

cases requiring high reading performance such as:

Code reconstruction (ACR™)

Reading of codes covered by plastic film

Reading of codes with a wide depth of field

Reading codes within a wide field of view

Reading of high resolution codes positioned at long distances from the reader

Code reading on fast moving objects

These barcode scanners are designed for both single-reader layouts and multi-reader

layouts. For typical layouts, see section 5.8.

DS8110 REFERENCE MANUAL

Feature

Benefit

DST

Digital Signal Technology converts analog signals to digital before

processing for much improved decoding capability especially on

poorly printed or damaged codes.

ACR™

Fifth generation Advanced Code Reconstruction technology allows

the reading of low aspect ratio labels placed anywhere on a parcel

and enhances the readability of poorly printed or damaged codes.

PACKTRACK™

Second generation Datalogic patented parcel tracking system which

improves the reading features in omnidirectional stations. In

particular, PackTrack manages 6-sided reading systems when it is

impossible to detect the real position of the code on the parcel, thus

overcoming the need for external accessories essential in traditional

tracking systems.

ASTRA™

Third generation Automatically SwiTched Reading Area is the

Datalogic technology based on a multi-laser architecture and a fixed

mounted optic system which concentrates the multiple laser

emissions in a single laser beam. As each laser emitter is focused on

a specific range of the reading area, a sophisticated electronic

controller selects the best focused laser emitter with respect to the

code to read. This allows the reading of medium-high density codes

in a large reading area on very fast conveyors.

Flexibility

The high frequency laser diode modulation system guarantees

complete immunity to ambient light and allows installation of the

DS8110 in any working area.

Reading parcels on conveyors

As a result of the ASTRA multiple laser technology, DX8210 and

DS8110 give a great real time DOF even on high speed conveyors.

Furthermore, DX8210 and DS8110 implement the PackTrack

functionality which leads to an increase of the plant production as a

result of the augmented system throughput.

EBC

Ethernet Based Connectivity is a reliable real-time network

communication between scanners in a reading station tunnel or array.

e-Genius

e-Genius is a browser-based User Interface with the following

characteristics:

No software to install;

Multilanguage platform;

All the configuration parameters stored in the scanner;

Not dependent on the Physical interface; Remote access

through local network.

Energy Saving

A software parameter group which allows management of the energy

saving feature. In particular, it allows turning on/off the motor and

laser of all network scanners according to the selected digital input,

encoder, or communication channel.

The time required to restart the system is less than 1 minute

independently from the number of scanners connected.

It is suggested to use this parameter for example when the conveyor

is stopped for a lengthy period.

INTRODUCTION

1.3 MODEL DESCRIPTION

The DS8110 barcode scanner is available in versions that differ depending on the interface

connection, the optical resolution and on the optic version:

Figure 5: Model Description Key

1.4 DS8110 VERSIONS

DS8110-2100

Standard Resolution

932500001

DS8110-2200

High Resolution

932500002

DS8110-2300

Low Resolution

932500005

Model

Description

Part Number

DS8110 - X X X X

Optic Version:

0 = Linear

Optical Resolution:

1 = Standard resolution

Communication Type:

0 = Standard version

2 = High resolution

Laser Number:

2 = Double laser

3 = Low resolution

DS8110 REFERENCE MANUAL

1.5 X-PRESS (HUMAN MACHINE INTERFACE)

The DS8110 barcode scanner includes two external buttons that make up the X-PRESS HMI

interface and perform specific tasks without the need of connecting to e-Genius. See 5.5 for

functional description.

Figure 6: DS8110 X-PRESS Interface Buttons

NOTE: Some of these functions may be performed using e-Genius. See

Chapter 4.

INTRODUCTION

1.6 ACCESSORIES

The following accessories are available on request for the DS8110 barcode scanner.

Datalogic DS8110 User manual

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