Datalogic DS8110 User manual

REFERENCE MANUAL
> DS8110
Barcode Scanner

Datalogic Automation Srl
Via Lavino, 265
40050 - Monte S. Pietro
Bologna - Italy
DS8110 Barcode Scanner Reference Manual
Ed.: 05/2015
© 2015 Datalogic Automation S.r.l. ALL RIGHTS RESERVED. Protected to the fullest extent under
U.S. and international laws. Copying, or altering of this document is prohibited without express written
consent from Datalogic Automation S.r.l.
Datalogic and the Datalogic logo are registered trademarks of Datalogic S.p.A. in many countries,
including the U.S.A. and the E.U.
PackTrack, ACR, ASTRA and X-PRESS are trademarks of Datalogic Automation S.r.l. All other brand
and product names mentioned herein are for identification purposes only and may be trademarks or
registered trademarks of their respective owners.
Datalogic shall not be liable for technical or editorial errors or omissions contained herein, nor for
incidental or consequential damages resulting from the use of this material.
21/05/15

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CONTENTS
REFERENCES ...........................................................................................................vii
Reference Documentation...........................................................................................vii
Support Through the Website......................................................................................vii
Patents.........................................................................................................................vii
CONVENTIONS ........................................................................................................viii
COMPLIANCE...........................................................................................................viii
Electrical Safety..........................................................................................................viii
Laser Safety................................................................................................................viii
Bureau of Indian Standard (BIS).................................................................................. ix
Warning and Serial labels............................................................................................ ix
Power Supply................................................................................................................x
CSA Listing...................................................................................................................x
CE Compliance.............................................................................................................x
FCC Compliance ..........................................................................................................x
GENERAL VIEW.........................................................................................................xi
1INTRODUCTION ..........................................................................................................1
1.1 Product Description ......................................................................................................1
1.2 Applications ..................................................................................................................1
1.3 Model Description.........................................................................................................3
1.4 DS8110 versions ..........................................................................................................3
1.5 X-PRESS (Human Machine Interface) .........................................................................4
1.6 Accessories ..................................................................................................................5
1.7 Photoelectric Sensor.....................................................................................................7
1.8 Encoder (Tachometer)..................................................................................................8
1.8.1 Encoder/Tachometer Step Settings..............................................................................8
1.8.2 Photocraft Encoder/Tachometer Switch Setting...........................................................9
1.9 CBX Industrial Connection Box ..................................................................................10
1.10 SC5000 System Controller .........................................................................................11
2MECHANICAL INSTALLATION ................................................................................12
2.1 Preparing for Mechanical Installation..........................................................................12
2.2 Unpacking Instructions ...............................................................................................13
2.3 Installation Sequence .................................................................................................14
2.4 What You Need to Know About Your Application.......................................................15
2.5 Installation...................................................................................................................16
2.5.1 Dimensions and Clearances.......................................................................................16
2.5.2 Physical Support Requirements .................................................................................16
2.5.3 Vibration Limitations ...................................................................................................16
2.5.4 General Mounting Guidelines .....................................................................................17
2.5.5 Mounting Structure Considerations ............................................................................18
2.5.6 Mounting the Scanner.................................................................................................19
2.5.7 Positioning the Scanners............................................................................................22
3ELECTRICAL INSTALLATION..................................................................................23
3.1 Preparing for Electrical Installation.............................................................................23
3.2 Connecting a DS8110 Scanner..................................................................................24
3.3 Typical Connection Block Diagrams...........................................................................25
3.3.1 Single DS8110 Barcode Scanner to CBX510.............................................................25
3.3.2 Master/Slave Array with CBX510 ...............................................................................26

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3.3.3 DS8110 Barcode Scanners in an Array with SC5000 Master ....................................27
3.4 General Electrical Installaion guidelines and Precautions..........................................28
3.5 DS8110 Connector Panels.........................................................................................29
3.6 Connecting a PC to the DS8110.................................................................................30
3.7 Power Connector Pin-Out Table.................................................................................30
3.8 Power Connections.....................................................................................................31
3.9 CBX510 Connection Box............................................................................................32
3.9.1 Wiring Into the CBX510 Connection Box....................................................................32
3.10 Photoelectric Sensor Connections to CBX510...........................................................33
3.10.1 Photoelectric Sensor (NPN)........................................................................................34
3.10.2 Photoelectric Sensor (PNP)........................................................................................35
3.11 Tachometer Wiring to CBX510...................................................................................36
3.11.1 Encoder/Tachometer Wiring for NPN Output (two models)........................................36
3.11.2 Encoder/Tachometer Wiring for PNP Output (two models)........................................38
3.12 Digital Output Configuration to CBX510 .....................................................................40
3.12.1 Unpowered Outputs....................................................................................................40
3.12.2 Powered Outputs........................................................................................................41
3.13 Connecting to the SC5000 System Controller (optional)............................................42
3.14 Check Scanner Installation.........................................................................................43
4USER INTERFACE ....................................................................................................44
4.1 Getting Started............................................................................................................44
4.1.1 Prerequisites...............................................................................................................44
4.1.2 Starting the User Interface..........................................................................................45
4.2 User Interface Basics..................................................................................................47
4.2.1 DS8110/DX8210 User Interface Menu Tree...............................................................47
4.2.2 Entering Text Using the Text Entry Tool.....................................................................47
4.2.3 Getting Help................................................................................................................48
4.3 Modify Settings...........................................................................................................49
4.4 Modify Settings | System Info .....................................................................................50
4.5 Modify Settings | Global Settings................................................................................53
4.5.1 Modify Settings | Global Settings | Operating Mode ...................................................54
4.5.2 Modify Settings | Global Settings | Barcode Settings Table........................................68
4.5.3 Modify Settings | Global Settings | Barcode Configuration.........................................73
Strip Filter Settings .....................................................................................................77
Strip Filter Settings .....................................................................................................82
Strip Filter Settings .....................................................................................................96
4.5.4 Modify Settings | Global Settings | Serial Ports ..........................................................97
4.5.5 Modify Settings | Global Settings | Ethernet .............................................................101
User Socket n...........................................................................................................105
4.5.6 Modify Settings | Global Settings | Messaging..........................................................109
4.5.7 Modify Settings | Global Settings | Digital I/O...........................................................129
4.5.8 Modify Settings | Global Settings | Diagnostics ........................................................132
4.5.9 Modify Settings | Global Settings | Energy Saving....................................................134
4.5.10 Modify Settings | Global Settings | HMI Settings (Human-Machine Interface)..........139
4.6 Device Settings.........................................................................................................141
4.6.1 Device Settings | Device Name | Device Info ...........................................................142
4.6.2 Device Settings | Device Name | Mounting...............................................................144
4.6.3 Device Settings | Device Name | Options.................................................................146
4.7 Diagnostics...............................................................................................................148
4.7.1 Diagnostics | Monitor ................................................................................................149
4.7.2 Diagnostics | Read Test............................................................................................151
4.7.3 Diagnostics | Status Viewer......................................................................................152
4.8 Utilities......................................................................................................................155
4.8.1 Utilities | Backup or Restore .....................................................................................155

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4.8.2 Utilities | Reboot........................................................................................................157
4.8.3 Utilities | Update Firmware........................................................................................158
4.8.4 Utilities | Help............................................................................................................160
5BARCODE SCANNING FEATURES.......................................................................161
5.1 First-time Startup......................................................................................................161
5.1.1 Default Parameters...................................................................................................161
5.1.2 Check Operations using Test Mode .........................................................................161
5.2 Basic Installation Procedures with the CBX510........................................................163
5.3 Basic Installation with SC5000 Controller.................................................................166
5.4 LED Indicators..........................................................................................................170
5.5 Control Panel Buttons...............................................................................................171
5.5.1 X-PRESS™ Human Machine Interface ....................................................................171
X-PRESS Functions .................................................................................................171
Test Mode.................................................................................................................173
Learn.........................................................................................................................173
Setup ........................................................................................................................173
Netconfig...................................................................................................................173
5.5.2 Restore Button and Other Functions ........................................................................174
5.6 PackTrack™ .............................................................................................................175
5.6.1 Using the PackTrack Wizard ....................................................................................176
5.6.2 Top-Mounted Barcode Scanner Calibration Using PackTrack .................................180
5.6.3 Side-Mounted Barcode Scanner Calibration Using PackTrack ................................186
5.6.4 Bottom-Mounted Barcode Scanner Calibration Using PackTrack............................193
5.6.5 Verifying PackTrack Calibration................................................................................194
5.6.6 PackTrack Validation with DLog View ......................................................................195
5.7 Replacing an Installed DS8110 ................................................................................200
5.7.1 Replacing a Standalone Scanner Using Restore .....................................................200
5.7.2 Replacing a Slave Scanner in an Array/Tunnel Automatically..................................201
5.7.3 Replacing a Slave Scanner in an Array/Tunnel Using Restore ................................202
5.7.4 Replacing a Master Scanner in an Array/Tunnel Using Restore ..............................202
5.7.5 Checking the Operation of the Replacement............................................................203
5.8 Typical Layouts.........................................................................................................204
5.8.1 Large Synchronized Network Layout........................................................................204
5.9 Advanced Code Reconstruction (ACR™).................................................................208
5.9.1 Tilt Angle for Advanced Code Reconstruction..........................................................208
5.9.2 Minimum Code Height For Advanced Code Reconstruction ....................................210
5.10 Reading Diagram......................................................................................................212
DS8110-2100 Model 1..............................................................................................213
DS8110-2200 Model 2..............................................................................................217
6MAINTENANCE .......................................................................................................222
6.1 Overview...................................................................................................................222
6.2 Maintenance Tasks...................................................................................................223
6.2.1 Cleaning the Exit Window.........................................................................................224
6.2.2 Cleaning the Photoelectric Sensor ...........................................................................225
6.2.3 Cleaning the Tachometer .........................................................................................226
6.2.4 Tighten Mounting Hardware .....................................................................................227
6.2.5 Checking Barcode Scanning System Connections ..................................................227
6.2.6 Verify Barcode Scanner Operation...........................................................................227
6.2.7 Verify Photoelectric Sensor Operation......................................................................227
6.2.8 Verify Tachometer Operation....................................................................................228
7TROUBLESHOOTING .............................................................................................229
7.1 Error Codes and Resolutions....................................................................................230

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8TECHNICAL FEATURES.........................................................................................236
8.1 Technical Specifications...........................................................................................236
GLOSSARY..............................................................................................................239
INDEX.......................................................................................................................242

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REFERENCES
REFERENCE DOCUMENTATION
The documentation related to the DS8110 management is listed below:
CBX510 Connection Box Installation Manuals
SC5000 Controller Manuals
SUPPORT THROUGH THE WEBSITE
Datalogic provides several services as well as technical support through its website. Log on
to www.datalogic.com and click on PRODUCTS and SUPPORT & SERVICES links for
further information:
PRODUCTS –FIXED INDUSTRIAL BARCODE READERS
Select your product from the links on the Fixed Industrial Barcode Readers page. The
product page describes specific Info, Features, Applications, Models, Accessories, and
Downloads including documentation, software drivers, and utility programs.
SUPPORT & SERVICES –INDUSTRIAL AUTOMATION
Several links from the Industrial Automation list take you to additional services such as:
Service Program which contains Maintenance Agreements and Warranty Extensions;
Repair Centers; On-Line RMA Return Material Authorizations; Technical Support through
email or phone; Downloads for additional downloads.
PATENTS
See www.patents.datalogic.com for patent list.
This product is covered by one or more of the following patents:
Utility patents: EP0789315B1, EP0851376B1, EP0926615B1, EP0959426B9,
EP1217571B1, EP1363228B1, JP4033958B2, JP4376353B2, US5992740, US6177979,
US6347740, US6394352, US6443360, US6527184, US6629639, US6742710

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CONVENTIONS
WARNINGS OR CAUTIONS: This symbol identifies a hazard or procedure that, if
incorrectly performed, could cause personal injury or result in equipment damage. It is
also used to bring the user’s attention to details that are considered IMPORTANT.
HIGH VOLTAGE CAUTION: This symbol alerts the user they are about to perform an
action involving, either a dangerous level of voltage, or to warn against an action that
could result in damage to devices or electrical shock.
LASER CAUTION: This symbol alerts the user they are about to perform an action
involving possible exposure to laser light radiation.
ESD CAUTION: This symbol identifies a procedure that requires you take measures to
prevent Electrostatic Discharge (ESD) e.g., use an ESD wrist strap. Circuit boards are
most at risk. Please follow ESD procedures.
NOTES: This symbol draws attention to details or procedures that may be useful in
improving, maintaining, or enhancing the performance of the hardware or software being
discussed.
COMPLIANCE
ELECTRICAL SAFETY
This product conforms to the applicable requirements contained in the European Standard
for electrical safety EN 60950 at the date of manufacture.
LASER SAFETY
The following information is provided to comply with the rules imposed by international
authorities and refers to the correct use of the DS8110 barcode scanners.
Standard Regulations
These barcode scanners use low-power laser diodes. Avoid staring at the beam as one
would with any very strong light source, such as the sun.
Take care when installing the laser device to avoid inadvertent laser beam contact with the
eye of an observer, including through reflective surfaces.
This product conforms to the applicable requirements of IEC 60825-1 and complies with 21
CFR 1040.10 except for deviations pursuant to Laser Notice N° 50, date June 24, 2007. The
scanner is classified as a Class 2 laser product according to IEC 60825-1 regulations.
There is a safety device which allows the laser to be switched on only if the motor is rotating
above the threshold for its correct scanning speed.
WARNING: Use of controls or adjustments or performance of
procedures other than those specified herein may result in
exposure to hazardous visible laser light.

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BUREAU OF INDIAN STANDARD (BIS)
Self Declaration –Conforming to IS 13252 (Part 1):2010, R-41009288.
WARNING AND SERIAL LABELS
The Warning Label on the front of the barcode scanner indicates exposure to laser light and
the device classification.
Figure 1: Warning and Device Class Label Location
Produit(s) conforme selon 21CFR
1040.10 sauf des dérogations relatives
à la Laser Notice N° 50, date Juin 24,
2007.
Dans le paquet il y a l’étiquette(s) pour
les pays où le texte d'avertissement en
français sont obligatoires. Le(s) mettre
sur le produit à la place de la version
anglaise.
Figure 2: Exemple d'étiquettes d'avertissement laser

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WARNING: Disconnect the power supply when installing the device or during
maintenance to avoid unintentional exposure to laser light.
WARNING: There are no user serviceable parts inside the barcode scanner. Service
should only be performed by Datalogic trained and certified technicians.
Any violation of the optical parts in particular could result in exposure to Class 3B laser
light.
POWER SUPPLY
This product is intended to be installed by Qualified Personnel only.
This product is intended to be supplied by a UL listed or CSA Certified Power unit with “Class
2” or LPS power source.
CSA LISTING
Certificate: 70002952
3862 13 INFORMATION TECHNOLOGY EQUIPMENT-(CSA 60950-1-07, Second Edition)
3862 93 INFORMATION TECHNOLOGY EQUIPMENT-(UL 60950-1, Second Edition-
Certified to U.S. Stds)
Unattended scanning system, models DS8110-XYWZ and DX8210-XYWZ, rated 20-30 VDC
0.72-0.5 A and 20-30 VDC 1-0.7 A
CE COMPLIANCE
WARNING: This is a Class A product. In a domestic environment this
product may cause radio interference in which case the user may be
required to take adequate measures.
FCC COMPLIANCE
Modifications or changes to this equipment without the expressed written approval of
Datalogic could void the authority to use the equipment.
This device complies with PART 15 of the FCC Rules. Operation is subject to the following
two conditions: (1) This device may not cause harmful interference, and (2) this device must