Datalogic AV7000 User manual

REFERENCE MANUAL
> AV7000
Linear Camera

Datalogic S.r.l.
Via S. Vitalino 13
40012 Calderara di Reno
Italy
AV7000 Linear Camera Reference Manual
Ed.: 06/2017
This manual refers to software version 2.0.0 and later.
© 2016 - 2017 Datalogic S.p.A. and/or its affiliates ALL RIGHTS RESERVED. Without limiting the
rights under copyright, no part of this documentation may be reproduced, stored in or introduced into a
retrieval system, or transmitted in any form or by any means, or for any purpose, without the express
written permission of Datalogic S.p.A. and/or its affiliates.
Datalogic and the Datalogic logo are registered trademarks of Datalogic S.p.A. in many countries,
including the U.S.A. and the E.U.
All other trademarks and brands are property of their respective owners.
Datalogic shall not be liable for technical or editorial errors or omissions contained herein, nor for
incidental or consequential damages resulting from the use of this material.
29 June 2017

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TABLE OF CONTENTS
REFERENCES ...........................................................................................................vii
Reference Documentation...........................................................................................vii
Support Through The Website.....................................................................................vii
Patents.........................................................................................................................vii
CONVENTIONS ........................................................................................................viii
COMPLIANCE...........................................................................................................viii
Electrical Safety..........................................................................................................viii
LED Safety..................................................................................................................viii
Warning and Serial labels............................................................................................ ix
Power Supply................................................................................................................x
CE Compliance.............................................................................................................x
EAC COMPLIANCE......................................................................................................x
FCC Compliance ..........................................................................................................x
GENERAL VIEW.........................................................................................................xi
FIELD PROCEDURE QUICK CROSS REFERENCE:...............................................xii
1INTRODUCTION ..........................................................................................................1
1.1 Product Description ......................................................................................................1
1.2 Reading Station Overview............................................................................................1
1.3 Image Acquisition .........................................................................................................3
1.4 Pulsed Illumination........................................................................................................4
1.5 Applications ..................................................................................................................5
1.6 Model Description.........................................................................................................6
1.7 AV7000 and AI7000 versions.......................................................................................6
1.8 External Function Buttons (HMI –Human Machine Interface) .....................................7
1.9 Accesories....................................................................................................................8
1.10 Photoelectric Sensor...................................................................................................11
1.11 Area Sensor................................................................................................................12
1.12 Encoder (Tachometer)................................................................................................13
1.13 PGD100 Non-Contact Speed Detector.......................................................................14
1.14 CBX Industrial Connection Box ..................................................................................15
1.15 LCC-75xx kit with DS2 Light Array .............................................................................16
1.16 RangeFinder...............................................................................................................17
1.17 DM3610 Dimensioner.................................................................................................18
2MECHANICAL INSTALLATION ................................................................................19
2.1 Preparing for Mechanical Installation..........................................................................19
2.1.1 Tools Required ...........................................................................................................20
2.2 Unpacking Instructions ...............................................................................................20
2.3 Installation Sequence .................................................................................................22
2.4 Installation...................................................................................................................23
2.4.1 Dimensions and Clearances.......................................................................................23
2.4.2 Physical Support Requirements .................................................................................24
2.4.3 Vibration Limitations ...................................................................................................24
2.4.4 General Mounting Guidelines .....................................................................................24
2.4.5 Mounting Structure Considerations ............................................................................24
2.4.6 Scanning Station Frame/Mounting Structure Preparation and Positioning.................25

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2.4.7 Mounting Rails............................................................................................................26
2.4.8 Illuminator Bracket Pre-Assembly and Mounting........................................................27
2.4.9 AV7000 Bracket Angles..............................................................................................33
2.4.10 Alternative Camera Mounting Between Rails.............................................................35
2.4.11 Mounting the AV7000 Camera to the AI7000 Illuminator ...........................................36
2.5 Installing the Deflection Mirror ....................................................................................39
2.5.1 Deflection Mirror Bracket Angles ................................................................................40
2.5.2 Alternative Deflection Mirror Mounting Between Rails................................................46
2.6 Aligning the AV7000 with Deflection Mirrors...............................................................47
3ELECTRICAL INSTALLATION..................................................................................48
3.1 Preparing for Electrical Installation.............................................................................48
3.2 Connecting an AV7000 Camera.................................................................................49
3.3 Typical Connection Block Diagrams...........................................................................50
3.3.1 Single Head AV7000 with DM3610 ............................................................................50
3.3.2 Single Head AV7000 with RangeFinder.....................................................................51
3.3.3 Single Head AV7000 with LCC-75xx Light Curtain Kit ...............................................52
3.3.4 Master/Slave Array with DM3610 ...............................................................................53
3.3.5 Master/Slave Array with RangeFinder........................................................................54
3.3.6 Master/Slave Array with LCC-75xx Light Curtain Kit ..................................................55
3.4 General Electrical Installation Guidelines and Precautions ........................................56
3.5 AV7000/AI7000 Connector Panels.............................................................................57
3.6 Connecting a PC to the AV7000.................................................................................59
3.7 Power Connector Pin-Out Table.................................................................................59
3.8 Power Connections.....................................................................................................60
3.8.1 Power Supplies and Supply Capacity When Wiring to AI7000s.................................60
3.9 Wiring Into the CBX Connection Box..........................................................................62
3.9.1 Selecting the Correct CBX Connection Box for Your Application...............................63
3.10 CBX100/CBX500/CBX800 Connection Box Initial Configuration ...............................64
3.10.1 Photoelectric Sensor Connections to CBX100/CBX500/CBX800 ..............................67
3.10.2 AS1 Area Sensor Connections to CBX100/CBX500/CBX800....................................69
3.10.3 Encoder/Tachometer Connections to CBX100/CBX500 ............................................70
3.10.4 Wiring from DM3610 CBX100 to AV7000 FOCUS SER.............................................72
3.10.5 Serial Communication Wiring to CBX100/CBX500.....................................................73
3.10.6 Relay Configuration from CBX100/CBX500 ...............................................................75
3.11 CBX510 Connection Box............................................................................................77
3.11.1 Photoelectric Sensor Connections to CBX510...........................................................77
3.11.2 AS1 Area Sensor to CBX510 Connections.................................................................80
3.11.3 Encoder/Tachometer Wiring to CBX510.....................................................................81
3.11.4 Wiring from DM3610 CBX510 to AV7000 FOCUS SER.............................................83
3.11.5 Digital Output Configuration from CBX510.................................................................84
3.11.6 Unpowered Outputs....................................................................................................84
3.11.7 Powered Outputs........................................................................................................85
3.12 Grounding...................................................................................................................86
3.13 Installing the Optional VGA / USB Interface Panel Kit................................................87
3.14 Check AV7000 Installation..........................................................................................89
4E-GENIUS ..................................................................................................................90
4.1 Getting Started............................................................................................................90
4.1.1 Prerequisites...............................................................................................................90
4.1.2 Accessing e-Genius....................................................................................................91
4.2 e-Genius Basics..........................................................................................................93
4.2.1 e-Genius Menu Tree...................................................................................................93
4.2.2Entering Text Using the Text Entry Tool.....................................................................93
4.2.3 Getting Help................................................................................................................94

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4.3 Modify Settings...........................................................................................................96
4.4 Modify Settings | System Info .....................................................................................97
4.4.1 Device Details.............................................................................................................99
4.5 Global Settings .........................................................................................................100
4.5.1 Modify Settings | Global Settings | Operating Mode.................................................101
4.5.2 Modify Settings | Global Settings | Object Detection ................................................106
4.5.3 Modify Settings | Global Settings | Barcode Settings................................................106
4.5.4 Modify Settings | Global Settings | Communications................................................128
4.5.5 Protocol Index Setup Example .................................................................................136
4.5.6 Modify Settings | Global Settings | Output Format....................................................141
4.5.7 Modify Settings | Global Settings | Image Saving.....................................................158
4.5.8 Modify Settings | Global Settings | Time Synchronization ........................................166
4.6 Modify Settings | Device Settings .............................................................................167
4.6.1 Modify Settings | Device Settings | <Camera Name> | Device Info..........................167
4.6.2 Modify Settings | Device Settings | <Camera Name> | Mounting.............................169
4.6.3 Mounting | Mounting Calibration Wizard...................................................................171
4.6.4 Modify Settings | Device Settings | <Camera name> | Imaging................................171
4.6.5 Modify Settings | Device Settings | <Camera Name> | Serial Port...........................175
4.6.6 Modify Settings | Device Settings | <Camera Name> | Ethernet ..............................178
4.6.7 Ethernet | Advanced Routing....................................................................................180
4.6.8 Modify Settings | Device Settings | <Camera Name> | Logging...............................181
4.7 Diagnostics...............................................................................................................184
4.7.1 Diagnostics | System Status.....................................................................................185
4.7.2 Diagnostics | System Health.....................................................................................188
4.7.3 Diagnostics | Input/Output Status .............................................................................189
4.7.4 Diagnostics | Serial Comm Status ............................................................................189
4.7.5 Diagnostics | Device Tracking ..................................................................................190
4.7.6 Diagnostics | Image Viewer ......................................................................................191
4.7.7 Multiple Camera Viewer (Multi Viewer).....................................................................193
4.7.8 Multiple Symbol Viewer ............................................................................................195
4.7.9 Diagnostics | Log Viewer (Decoder) .........................................................................196
4.7.10 Diagnostics | Log Viewer (Real-Time Process) ........................................................197
4.7.11 Diagnostics | Scope (Calibration Check) ..................................................................198
4.7.12 Diagnostics | Scope (Advanced)...............................................................................199
4.7.13 Diagnostics | Conveyor View....................................................................................200
4.7.14 Enabling Diagnostics | Conveyor View.....................................................................202
4.7.15 Diagnostics | Network Diagnostics ...........................................................................203
4.7.16 Diagnostics | Error Codes.........................................................................................203
4.7.17 Diagnostics | View OnCamera Storage ....................................................................203
4.8 Utilities......................................................................................................................205
4.8.1 Advanced Cluster Configuration...............................................................................206
4.8.2 Utilities | Backup/Restore Parameters......................................................................207
4.8.3 Utilities | Software Upgrade ......................................................................................208
4.8.4 Utilities | Download Logs ..........................................................................................209
4.8.5 Utilities | Download Tools .........................................................................................210
4.8.6 Utilities | Camera Reset............................................................................................211
4.8.7 Utilities | Help............................................................................................................211
4.8.8 Utilities | Logout........................................................................................................211
5IMAGING FEATURES..............................................................................................212
5.1 First-time Startup......................................................................................................212
5.1.1 Default Parameters...................................................................................................212
5.2Focus Device Setup..................................................................................................213
5.2.1 Setting up AV7000 Focus Using a DM3610 Dimensioner........................................213
5.2.2 Installing and Calibrating a RangeFinder for Focusing in an AV7000 System .........221

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5.2.3 Setting up an AV7000 System Using an LCC-75XX KIT with DS2 Light Array........233
5.3 AV7000 Camera Setup and Calibration....................................................................236
5.3.1 e-Genius Calibration Presets....................................................................................238
5.3.2 Calibrating AV7000: Static Calibration......................................................................241
5.3.3 Calibrating AV7000: Dynamic Calibration.................................................................247
5.4 Final Acceptance Test..............................................................................................259
5.4.1 Dynamic Read Test..................................................................................................259
5.4.2Other Camera Checks..............................................................................................260
5.5 Replacing an AV7000 Camera .................................................................................261
5.6 Replacing an AV7000 Camera with a Failed Memory Card .....................................263
5.7 AS1 Area Sensor Alignment.....................................................................................267
5.8 LED Indicators..........................................................................................................268
5.8.1 AV7000 LEDs...........................................................................................................268
5.8.2 AI7000 Illumination LEDs .........................................................................................270
5.9 Control Panel Buttons...............................................................................................271
5.10 Setting up WebSentinel PLUS in the AV7000..........................................................272
5.10.1 WebSentinel PLUS Configuration.............................................................................274
5.11 Reading Diagrams....................................................................................................281
5.11.1 Reading Linear Barcodes.........................................................................................282
5.11.2 Reading 2D Barcodes...............................................................................................286
6MAINTENANCE .......................................................................................................290
6.1 Overview...................................................................................................................290
6.2 Recommended Maintenance Frequency..................................................................291
6.3 Maintenance Tasks...................................................................................................291
6.3.1 Cleaning the Illumination and Camera Window........................................................292
6.3.2 Cleaning the Deflection Mirror ..................................................................................293
6.3.3 Cleaning the RangeFinder Windows ........................................................................294
6.3.4 Cleaning the Photoelectric Sensor ...........................................................................295
6.3.5 Cleaning the Tachometer .........................................................................................296
6.3.6 Tighten Mounting Hardware .....................................................................................296
6.3.7 Checking Barcode Reading System Connections....................................................296
6.3.8 Verify Barcode Reader Operation.............................................................................297
6.3.9 Verify Photoelectric Sensor Operation......................................................................297
6.3.10 Verify Tachometer Operation....................................................................................297
7TROUBLESHOOTING .............................................................................................298
7.1 Error Codes and Resolutions....................................................................................299
7.1.1 Decoder Errors .........................................................................................................299
7.1.2 Real-Time Processor Errors .....................................................................................303
7.1.3 RangeFinder Errors..................................................................................................308
7.2 Verifying Functionality of the Focus Mechanism ......................................................310
7.3 Bypassing an AV7000 in an Array (Tunnel)..............................................................312
8TECHNICAL FEATURES.........................................................................................313
8.1 Technical Specifications...........................................................................................313
Glossary ..................................................................................................................316
INDEX.......................................................................................................................319

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REFERENCES
REFERENCE DOCUMENTATION
The documentation related to the AV7000 camera system management is listed below:
DM3610 Reference Manual
RangeFinder FRU Guide
DS2 Instruction Manual
PWR-480B Installation Manual
SUPPORT THROUGH THE WEBSITE
Datalogic provides several services as well as technical support through its website. Access
www.datalogic.com and click on the SUPPORT > UNATTENDED SCANNING SYSTEMS
category link. From this page you can select your country and the correct product model
from the drop-down list which gives you access to:
Downloads including Data Sheets, Manuals, Software & Utilities, and Drawings: Repair
Program for On-Line Return Material Authorizations (RMAs) plus Repair Center contact
information Service Program containing details about Maintenance Agreements: Technical
Support through email or phone.
PATENTS
See http://www.patents.datalogic.com for patent list.
This product is covered by one or more of the following patents:
Utility patents: EP0785452B1, EP0996284B1, EP1014292B1, EP2126781B1,
EP2281264B1, EP2517148B1, EP2649555B1, FR2909442B1, GB2444409B,
IT1403978, JP4129300B2, JP4571258B2, JP5154574B2, US6068189, US6616039,
US6628445, US6856440, US7053954, US7385743, US7453614, US8004604,
US8308070, US8888003, US8360318, US8915443, US9230142, US9247218,
US9298959, USRE44005, ZL200680056899.2, ZL200980163411.X, ZL201280008935.3

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CONVENTIONS
WARNING or CAUTION: This symbol identifies a hazard or procedure that, if
incorrectly performed, could cause personal injury or result in equipment
damage. It is also used to bring the user’s attention to details that are considered
IMPORTANT.
HIGH VOLTAGE CAUTION: This symbol alerts the user they are about to
perform an action involving, either a dangerous level of voltage, or to warn
against an action that could result in damage to devices or electrical shock.
LASER CAUTION: This symbol alerts the user they are about to perform an
action involving possible exposure to laser light radiation.
ESD CAUTION: This symbol identifies a procedure that requires observance
of precautions to prevent Electrostatic Discharge (ESD) e.g., use of an ESD wrist
strap. Circuit boards are most at risk. Please follow ESD procedures.
NOTE: This symbol draws attention to details or procedures that may be useful
in improving, maintaining, or enhancing the performance of the hardware or
software being discussed.
COMPLIANCE
ELECTRICAL SAFETY
This product conforms to the applicable requirements contained in the European Standard
for electrical safety EN 60950 at the date of manufacture.
LED SAFETY
These camera barcode readers include illuminations that use high-powered light emitting
diodes (LEDs).
Red Light illuminations
RISK GROUP EXEMPT LED emission according to EN 62471.
Avoid staring at the LEDs as one would with any very strong light source, such as the sun. A
safety device is included that switches the LED illumination to low power mode if the
conveyor stops or the trigger cycles cease.
White Light Illuminations
RISK GROUP 2 LED emission according to EN 62471.
Disconnect the power supply when opening the device during maintenance or installation to
avoid exposure to hazardous LED light. The LED can be switched on or off through a
software command.

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WARNING AND SERIAL LABELS
Figure 1: Warning and Device Class Label Location
WARNING: Disconnect the power supply when installing the device or during
maintenance to avoid unintentional exposure to LED light.
Avoid staring at the LEDs as one would with any very strong light source, such
as the sun.
WARNING: There are no user-serviceable parts inside the reader. Service
should only be performed by Datalogic trained and certified technicians.

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POWER SUPPLY
This product is intended to be installed by Qualified Personnel only.
This product is intended to be supplied by a UL listed or CSA Certified Power unit.
CE COMPLIANCE
CE marking states the compliance of the product with essential requirements listed in the
applicable European directive. Since the directives and applicable standards are subject to
continuous updates, and since Datalogic promptly adopts these updates, therefore the EU
declaration of conformity is a living document. The EU declaration of conformity is available
for competent authorities and customers through Datalogic commercial reference contacts.
Since April 20th, 2016 the main European directives applicable to Datalogic products require
inclusion of an adequate analysis and assessment of the risk(s). This evaluation was carried
out in relation to the applicable points of the standards listed in the Declaration of Conformity.
Datalogic products are mainly designed for integration purposes into more complex systems.
For this reason it is under the responsibility of the system integrator to do a new risk
assessment regarding the final installation.
Warning: This is a Class A product. In a domestic environment this
product may cause radio interference in which case the user may be
required to take adequate measures.
EAC COMPLIANCE
Customs Union:
The CU Conformity certification has been achieved; this allows the Product to bear the
Eurasian Mark of conformity.
FCC COMPLIANCE
Modifications or changes to this equipment without the expressed written approval of
Datalogic could void the authority to use the equipment.
This device complies with PART 15 of the FCC Rules. Operation is subject to the following
two conditions: (1) This device may not cause harmful interference, and (2) this device must
accept any interference received, including interference which may cause undesired
operation.
This equipment has been tested and found to comply with the limits for a Class A digital
device, pursuant to part 15 of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference when the equipment is operated in a
commercial environment. This equipment generates, uses, and can radiate radio frequency
energy and, if not installed and used in accordance with the instruction manual, may cause
harmful interference to radio communications. Operation of this equipment in a residential
area is likely to cause harmful interference in which case the user will be required to correct
the interference at his/her own expense.