Datalogic DM3610 User manual

Datalogic Automation Srl
Via Lavino, 265
40050 - Monte S. Pietro
Bologna - Italy
DM3610 Reference Manual
Ed.: 12/2014
© 2014 Datalogic Automation S.r.l. ALL RIGHTS RESERVED. Protected to the fullest extent under
U.S. and international laws. Copying, or altering of this document is prohibited without express written
consent from Datalogic Automation S.r.l.
Datalogic and the Datalogic logo are registered trademarks of Datalogic S.p.A. in many countries,
including the U.S.A. and the E.U.
All other brand and product names mentioned herein are for identification purposes only and may be
trademarks or registered trademarks of their respective owners.
Datalogic shall not be liable for technical or editorial errors or omissions contained herein, nor for
incidental or consequential damages resulting from the use of this material.
17/12/14

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CONTENTS
REFERENCES ..........................................................................................................iv
Reference Documentation..........................................................................................iv
Support Through The Website ...................................................................................iv
Patents.......................................................................................................................iv
CONVENTIONS..........................................................................................................v
COMPLIANCE............................................................................................................v
Electrical Safety ..........................................................................................................v
Laser Safety................................................................................................................v
Warning Labels..........................................................................................................vi
Power Supply............................................................................................................vii
UL Listing..................................................................................................................vii
CE Compliance.........................................................................................................vii
FCC Compliance.......................................................................................................vii
1INTRODUCTION.........................................................................................................1
1.1 System overview.........................................................................................................1
1.2 DC3000 Dimensioning Controller................................................................................2
1.3 DM3610 Dimensioner .................................................................................................3
1.4 Datalogic Photoelectric Sensor ...................................................................................5
1.5 Tachometer.................................................................................................................5
1.6 CBX Industrial Connection Box...................................................................................6
1.7 Remote Display...........................................................................................................7
1.9 Calibration Boxes........................................................................................................8
2MECHANICAL INSTALLATION.................................................................................9
2.1 Preparing for Mechanical Installion .............................................................................9
2.2 Installation Sequence................................................................................................10
2.3 What You Need to Know about Your Application ......................................................11
2.4 Mechanical Installation..............................................................................................12
2.4.1 Dimensions and Clearances .....................................................................................12
2.4.2 Physical Support Requirements................................................................................12
2.4.3 Vibration Limitations..................................................................................................12
2.4.4 General Mounting Guidelines....................................................................................13
2.4.5 Conveyor Considerations..........................................................................................13
2.4.6 Mounting Structure Considerations...........................................................................14
2.4.7 Mounting the Dimensioners with the Universal Mounting Brackets (UMB) ................16
2.4.8 Typical Two-Head Application Installations ...............................................................17
2.4.9 Mounting Structure Assembly ...................................................................................20
2.4.10 Prepare the Mounting Structure and Universal Mounting Brackets............................21
2.4.11 Mounting the UMBs...................................................................................................22
2.4.12 Pre-Configuring the DM3610 Dimensioners..............................................................25
2.4.13 Install the DM3610 Dimensioners..............................................................................30
2.4.14 Mounting the DC3000 Dimensioning Controller.........................................................31
2.4.15 Mounting the CBX Connection Box...........................................................................31
2.4.16 Mounting the Datalogic Photoelectric Sensor (optional) ............................................32
2.4.17 Mounting the Tachometer .........................................................................................33
2.4.18 Mounting the Power Supplies....................................................................................34
2.4.19 Install the CD141 Display (optional) ..........................................................................34
2.4.20 Connect Communication and Power Cables to the Installation..................................35
2.5 Calibration and Setup................................................................................................35

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3ELECTRICAL INSTALLATION ................................................................................37
3.1 Preparing for Electrical Installation............................................................................37
3.2 Installation Sequence................................................................................................38
3.2.1 Connecting a DM3610-3100/3200/3300 Singulated, non-touching............................38
3.3 General Electrical Installation Guidelines and Precautions........................................39
3.5 Power Connections...................................................................................................40
3.6 CBX510 Connection Box...........................................................................................41
3.7 Connecting A PC to the Master DM3610...................................................................41
3.8 Wiring Into the CBX510 Connection Box...................................................................41
3.9 Photoelectric Sensor Connections ............................................................................42
3.9.1 Photoelectric Sensor (NPN) ......................................................................................42
3.9.2 Photoelectric Sensor (PNP) ......................................................................................43
3.10 Tachometer Wiring....................................................................................................44
3.10.1 Tachometer Wiring (NPN Output) .............................................................................44
3.10.2 Tachometer Wiring (PNP Output)..............................................................................45
3.12 Remote Display Wiring..............................................................................................46
3.13 Wiring to a Slave DM3610 Dimensioner (HEAD2) Via the CBX510...........................47
3.13.1 Slave DM3610 (NPN)................................................................................................47
3.13.2 Slave DM3610 (PNP)................................................................................................48
3.14 Serial Communication Wiring Through DC3000 Dimensioning Controller .................49
3.15 Checking the Installation...........................................................................................50
4DC3000 USER INTERFACE.....................................................................................51
4.1 Getting Started..........................................................................................................51
4.1.1 Prerequisites.............................................................................................................51
4.1.2 Accessing the DC3000 User Interface.......................................................................51
4.3 User Interface Basics................................................................................................54
4.3.1 DC3000 User Interface Menu Tree ...........................................................................54
4.3.2 Getting Help..............................................................................................................54
4.4 Modify Settings .........................................................................................................55
4.5 Modify Settings | Controller Configuration .................................................................56
4.5.1 Modify Settings | System Configuration.....................................................................58
4.6 Modify Settings | Dimensioning.................................................................................60
4.6.1 Modify Settings | Dimensioning | Settings..................................................................60
4.6.2 Modify Settings | Dimensioning | Calibration .............................................................63
4.7 Modify Settings | Tach/Trigger/Transmit....................................................................69
4.8 Modify Settings | Network..........................................................................................73
4.8.1 Modify Settings | Network | Network Settings............................................................74
4.8.2 Modify Settings | Network | Message Definition #N ...................................................78
4.9 Modify Settings | Serial..............................................................................................83
4.9.1 Modify Settings | Serial | Port #N...............................................................................83
4.9.2 Modify Settings | Serial | Message Definition #N.......................................................85
4.10 Modify Settings | Logging Options.............................................................................89
4.12 Modify Settings | Save / Retrieve ..............................................................................90
4.13 Modify Settings | Inscription (OIML Certified applications Only).................................93
4.14 Diagnostics ...............................................................................................................95
4.14.1 Diagnostics | Monitor.................................................................................................96
4.14.2 Diagnostics | DimView...............................................................................................99
4.14.3 Diagnostics | Log Viewer.........................................................................................101
4.14.4 Diagnostics | Audit and Alibi....................................................................................102
4.14.5 Diagnostics | Software Install ..................................................................................104
4.14.6 Diagnostics | Help...................................................................................................106
5DIMENSIONING SETUP AND CALIBRATION.......................................................107
5.1 System Setup..........................................................................................................107

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5.2 Adjust the Tilt and Skew of the DM3610 Dimensioners...........................................108
5.2.1 Adjust the Tilt..........................................................................................................108
5.2.2 Adjust the Skew ......................................................................................................110
5.3 Electronically Aligning the System Lasers...............................................................111
5.3.1 Adjusting the Field of View and Angle Offset for Each Dimensioner (DM3610 User
Interface)............................................................................................................................111
5.4 Configure the System Using the DC3000 User Interface.........................................114
5.4.1 DC3000 Dimensioning Settings and Calibration (DC3000 User Interface) ..............117
5.4.2 Tach/Trigger/Transmit (DC3000 User Interface) .....................................................122
5.5 Dynamic Calibration................................................................................................124
5.6 Dimensioning Irregular-Shaped Packages..............................................................126
6MAINTENANCE......................................................................................................130
6.1 Overview.................................................................................................................130
6.2 Maintenance Tasks.................................................................................................131
6.2.1 Exterior Cleaning.....................................................................................................131
6.2.2 Cleaning the of the DM3610 Dimensioners’ Exit Windows ......................................132
6.2.3 Cleaning the Photoelectric Sensor..........................................................................133
6.2.4 Cleaning the Tachometer........................................................................................134
6.2.5 Tighten Mounting Hardware....................................................................................135
6.2.6 Checking Dimensioning System Connections.........................................................135
6.2.7 Verify System Operation .........................................................................................135
6.2.8 Verify Photoelectric Sensor Operation.....................................................................135
6.2.9 Verify Tachometer Operation ..................................................................................136
7TROUBLESHOOTING............................................................................................137
7.1 DC3000 Dimensioning Controller Error Codes and Resolutions..............................138
8TECHNICAL FEATURES .......................................................................................139
8.1 Technical Specifications..........................................................................................139
INDEX.....................................................................................................................142

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REFERENCES
REFERENCE DOCUMENTATION
The documentation related to the Multi-Head System management is listed below:
CBX510 Connection Box Installation Manuals
SUPPORT THROUGH THE WEBSITE
Datalogic provides several services as well as technical support through its website. Log on
to www.datalogic.com and click on the Industrial Automation links for further information:
Products - Industrial Automation - Identification
Select your product from the links on the Identification page. The product page
describes specific Info, Features, Applications, Models, Accessories, and Downloads
including documentation.
Support & Services - Industrial Automation
Several links from the Industrial Automation list take you to additional services such as:
Service Program which contains Maintenance Agreements and Warranty Extensions;
Repair Centers; On-Line RMA Return Material Authorizations; Technical Support through
email or phone, Partner Program; Downloads for additional downloads.
PATENTS
This product may be covered by one or more of the following patents:
Utility patents: EP0652530B1; EP0851206B9; EP0851208B1; EP0851376B1;
EP1363228B1; EP1607901B1; GB2440818B; JP3793585B2; JP4033958B2; US5903354;
US5969823; US6061645; US6347740; US6442503; US6629639; US7586049; USRE36251.
Additional patents pending.

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CONVENTIONS
WARNINGS or CAUTIONS: This symbol identifies a hazard or procedure that, if
incorrectly performed, could cause personal injury or result in equipment damage. It is
also used to bring the user’s attention to details that are considered IMPORTANT.
HIGH VOLTAGE CAUTION: This symbol alerts the user they are about to perform
an action involving, either a dangerous level of voltage, or to warn against an action that
could result in damage to devices or electrical shock.
LASER CAUTION: This symbol alerts the user they are about to perform an action
involving possible exposure to laser light radiation.
ESD CAUTION: This symbol identifies a procedure that requires you take measures to
prevent Electrostatic Discharge (ESD) e.g., use an ESD wrist strap. Circuit boards are
most at risk. Please follow ESD procedures.
NOTES: This symbol draws attention to details or procedures that may be useful in
improving, maintaining, or enhancing the performance of the hardware or software being
discussed.
COMPLIANCE
ELECTRICAL SAFETY
This product conforms to the applicable requirements contained in the European Standard for
electrical safety EN-60950 at the date of manufacture.
LASER SAFETY
The following information is provided to comply with the rules imposed by international
authorities and refers to the correct use of the DM3610 dimensioner.
Standard Regulations
This dimensioner uses a low-power laser diode. Avoid staring at the beam as one would with
any very strong light source, such as the sun.
Take care when installing the laser device to avoid inadvertent laser beam contact with the
eye of an observer, including through reflective surfaces.
This product conforms to the applicable requirements of both EN60825-1 and
CDRH 21 CFR1040 at the date of manufacture. The DM3610 uses a visible laser diode (red)
658 nm typical, Collimated < 1.5mR, <9.6mW peak power, <1.0mW Average power, Class
3R (IEC60825-1), Class II (CDRH 21CFR1040), in the dimensioning process.
There is a safety device which allows the laser to be switched on only if the motor is rotating
above the threshold for its correct scanning speed.
WARNING: Use of controls or adjustments or performance of procedures other than
those specified herein may result in exposure to hazardous visible laser light.

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WARNING LABELS
Warning labels indicating exposure to laser light and the device classification are applied
onto the body of the DM3610 dimensioner.
Figure 1: Warning, Device Class, Warranty Labels
NOTE: Warning label used depends on specific product configuration.
FRONT VIEW
BACK VIEW

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WARNING: Disconnect the power supply when installing the device or during
maintenance to avoid exposure to hazardous laser light.
WARNING: There are no user serviceable parts inside the DM3610. Service should
only be performed by Datalogic trained and certified technicians.
The laser diodes used in this device are classified as Class 3B laser products according
to EN 60825-1 regulations and as Class IIIb laser products according to CDRH
regulations. Any violation of the optic parts in particular can cause radiation up to the
maximum level of the laser diode (30 mW at 658 nm typical).
POWER SUPPLY
This system is intended to be installed by Qualified Personnel only.
The DM3610 dimensioner is intended to be supplied by a UL/CE Listed power supply marked
SELV (Separated Extra Low Voltage), output rated 24 VDC, minimum 4.0 Amp.
UL LISTING
UL Listing
CE COMPLIANCE
WARNING: This is a Class A product. In a domestic environment this product
may cause radio interference in which case the user may be required to take
adequate measures.
FCC COMPLIANCE
Modifications or changes to this equipment without the expressed written approval of
Datalogic could void the authority to use the equipment.
This device complies with PART 15 of the FCC Rules. Operation is subject to the following
two conditions: (1) This device may not cause harmful interference, and (2) this device must
accept any interference received, including interference which may cause undesired
operation.

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This equipment has been tested and found to comply with the limits for a Class A digital
device, pursuant to part 15 of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference when the equipment is operated in a
commercial environment. This equipment generates, uses, and can radiate radio frequency
energy and, if not installed and used in accordance with the instruction manual, may cause
harmful interference to radio communications. Operation of this equipment in a residential
area is likely to cause harmful interference in which case the user will be required to correct
the interference at his/her own expense.