Datalogic STS400 User manual
INSTALLATION MANUAL
> STS400™
Datalogic S.r.l.
Via S. Vitalino 13
40012 Calderara di Reno
Bologna - Italy
STS400™ Installation Manual
Ed.: 09/2017
© 2013 - 2017 Datalogic S.p.A. and/or its affiliates ALL RIGHTS RESERVED. Without limiting the
rights under copyright, no part of this documentation may be reproduced, stored in or introduced into a
retrieval system, or transmitted in any form or by any means, or for any purpose, without the express
written permission of Datalogic S.p.A. and/or its affiliates.
Datalogic and the Datalogic logo are registered trademarks of Datalogic S.p.A. in many countries,
including the U.S.A. and the E.U.
Matrix 410, ID-NET, VisiSet and X-PRESS are trademarks of Datalogic S.p.A. and/or its affiliates. All
other trademarks and brands are property of their respective owners.
Datalogic shall not be liable for technical or editorial errors or omissions contained herein, nor for
incidental or consequential damages resulting from the use of this material.
821002494 (Rev. D)
iii
CONTENTS
REFERENCES .............................................................................................................v
Conventions.................................................................................................................. v
Reference Documentation............................................................................................ v
Support Through The Website...................................................................................... v
Patents.......................................................................................................................... v
COMPLIANCE.............................................................................................................vi
EMC Compliance......................................................................................................... vi
Power Supply............................................................................................................... vi
LED Compliance.......................................................................................................... vi
EAC Compliance ......................................................................................................... vi
CE Compliance............................................................................................................ vi
FCC Compliance .........................................................................................................vii
HANDLING................................................................................................................viii
GENERAL VIEW.........................................................................................................ix
1INTRODUCTION ..........................................................................................................1
1.1STS400™ - Solution for Tires Sorting ..........................................................................1
1.2Terminology..................................................................................................................2
1.3STS400™ Feasibility Requirements.............................................................................3
1.3.1Extracting Tire Size From Tire Sidewall Markings ........................................................5
1.4STS400™ Model Descriptions......................................................................................6
1.5Power Requirements ....................................................................................................6
1.6STS400™ Accessories.................................................................................................7
2INSTALLATION ...........................................................................................................8
2.1STS400™ Supporting Frame .......................................................................................8
2.1.1Frame Width .................................................................................................................9
2.1.2Frame Length ...............................................................................................................9
2.1.3Frame Height..............................................................................................................10
2.1.4Frame Bill Of Materials ...............................................................................................11
2.2Mechanical Dimensions..............................................................................................12
2.3Mounting Distance (DOF)...........................................................................................20
2.3.1STS400-004, STS400-005, STS400-006, STS400-007, STS400-008.......................20
2.3.2STS400-015, STS400-016, STS400-017, STS400-018 .............................................21
2.3.3STS400-105, STS400-106, STS400-107, STS400-108 .............................................21
2.3.4STS400-115, STS400-116, STS400-117, STS400-118 .............................................22
2.3.5STS400-205, STS400-206 .........................................................................................22
2.3.6STS400-305, STS400-306 .........................................................................................23
2.4Supporting Profile Height Adjustment.........................................................................24
2.5STS400™ Main Plate Mounting .................................................................................25
2.5.1STS400™Plate Support Assembly Positioning for Odd Number of Readers.............27
2.6Presence Sensor Positioning......................................................................................29
3ELECTRICAL CONNECTIONS .................................................................................32
3.1STS400™ Wiring Diagram .........................................................................................32
3.2CBX Connection Box Pinout.......................................................................................33
3.3Power Supply..............................................................................................................34
3.3.1STS400-1xx Models ...................................................................................................34
3.4M12-D 4-Pin Connector (Ethernet) .............................................................................34
iv
3.5Main Serial Interface...................................................................................................35
3.5.1RS232 Interface..........................................................................................................36
3.5.2RS485 Full-Duplex Interface.......................................................................................37
3.6Auxiliary RS232 Interface ...........................................................................................38
3.7Digital Inputs...............................................................................................................39
3.7.1Presence Sensor Input Connections ..........................................................................40
3.7.2Input Connections From PLC .....................................................................................41
3.8Digital Outputs ............................................................................................................42
3.8.1Output Connections Using STS400™ Power .............................................................42
3.8.2Output Connections to External Digital Inputs ............................................................43
4DISPLAY MENUS ......................................................................................................44
4.1Main Menu..................................................................................................................45
4.2View Menus ................................................................................................................45
4.2.1Standard .....................................................................................................................46
4.2.2Network State .............................................................................................................46
4.2.3Reading Mask.............................................................................................................47
4.2.4Init Counters ...............................................................................................................48
4.3Extended Menu...........................................................................................................48
5READING FEATURES...............................................................................................49
5.1DOF and FOV Data ....................................................................................................49
5.1.1Passenger Car/Light Truck Solutions .........................................................................49
5.1.2Commercial Vehicle Solutions....................................................................................49
5.1.3Bottom Reading Solutions ..........................................................................................49
5.1.4Hook Chain (Side) Reading Solutions ........................................................................50
6SOFTWARE CONFIGURATION................................................................................51
6.1Default Configuration..................................................................................................51
6.2Backup & Restore Procedures ...................................................................................52
6.2.1Using VisiSet™...........................................................................................................52
6.2.2Using CBX500 ATS HMI Interface (Keypad/Display) .................................................53
7MAINTENANCE .........................................................................................................54
7.1STS400™: What You Can and Cannot Do.................................................................54
7.2Cleaning......................................................................................................................54
8TROUBLESHOOTING ...............................................................................................55
8.1General Guidelines.....................................................................................................55
9TECHNICAL FEATURES...........................................................................................56
v
REFERENCES
CONVENTIONS
This manual uses the following conventions:
"User" refers to anyone using an STS400™ array.
"Reader" refers to the Matrix 410™ ATS reader mounted on the STS400™ array.
"You" refers to the System Administrator or Technical Support person using this manual to
install, configure, operate, maintain or troubleshoot an STS400™ station.
REFERENCE DOCUMENTATION
For further details refer to: the VisiSet™ Help On Line, Matrix Reading Methods, Matrix Host
Mode Programming, Matrix SW Parameter Guide, provided as supplementary
documentation on the VisiSet™ mini-DVD (downloaded ISO file or mini-DVD accessory).
SUPPORT THROUGH THE WEBSITE
Datalogic provides several services as well as technical support through its website. Log on
to www.datalogic.com and click on the SUPPORT > Unattended Scanning Systems
category link. From this page you can select your product model from the dropdown list
which gives you access to:
Downloads including Data Sheets, Manuals, Software & Utilities, and Drawings;
Repair Program for On-Line Return Material Authorizations (RMAs) plus Repair
Center contact information;
Service Program containing details about Maintenance Agreements;
Technical Support through email or phone.
PATENTS
See www.patents.datalogic.com for patent list.
This product is covered by one or more of the following patents:
Utility patents: EP0996284B1, EP0999514B1, EP1014292B1, EP2168076B1,
EP2517148B1, IT1404187, JP4435343B2, JP4571258B2, JP5947819B2, US6512218,
US6616039, US7053954, US8058600, US8289387, US8368000, US8915443, US9268982,
US9349047, ZL200780053699.6, ZL200980163411.X, ZL201280010789.8.
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