Datalogic STS400 User manual

INSTALLATION MANUAL
> STS400™

Datalogic S.r.l.
Via S. Vitalino 13
40012 Calderara di Reno
Bologna - Italy
STS400™ Installation Manual
Ed.: 09/2017
© 2013 - 2017 Datalogic S.p.A. and/or its affiliates ALL RIGHTS RESERVED. Without limiting the
rights under copyright, no part of this documentation may be reproduced, stored in or introduced into a
retrieval system, or transmitted in any form or by any means, or for any purpose, without the express
written permission of Datalogic S.p.A. and/or its affiliates.
Datalogic and the Datalogic logo are registered trademarks of Datalogic S.p.A. in many countries,
including the U.S.A. and the E.U.
Matrix 410, ID-NET, VisiSet and X-PRESS are trademarks of Datalogic S.p.A. and/or its affiliates. All
other trademarks and brands are property of their respective owners.
Datalogic shall not be liable for technical or editorial errors or omissions contained herein, nor for
incidental or consequential damages resulting from the use of this material.
821002494 (Rev. D)

iii
CONTENTS
REFERENCES .............................................................................................................v
Conventions.................................................................................................................. v
Reference Documentation............................................................................................ v
Support Through The Website...................................................................................... v
Patents.......................................................................................................................... v
COMPLIANCE.............................................................................................................vi
EMC Compliance......................................................................................................... vi
Power Supply............................................................................................................... vi
LED Compliance.......................................................................................................... vi
EAC Compliance ......................................................................................................... vi
CE Compliance............................................................................................................ vi
FCC Compliance .........................................................................................................vii
HANDLING................................................................................................................viii
GENERAL VIEW.........................................................................................................ix
1INTRODUCTION ..........................................................................................................1
1.1STS400™ - Solution for Tires Sorting ..........................................................................1
1.2Terminology..................................................................................................................2
1.3STS400™ Feasibility Requirements.............................................................................3
1.3.1Extracting Tire Size From Tire Sidewall Markings ........................................................5
1.4STS400™ Model Descriptions......................................................................................6
1.5Power Requirements ....................................................................................................6
1.6STS400™ Accessories.................................................................................................7
2INSTALLATION ...........................................................................................................8
2.1STS400™ Supporting Frame .......................................................................................8
2.1.1Frame Width .................................................................................................................9
2.1.2Frame Length ...............................................................................................................9
2.1.3Frame Height..............................................................................................................10
2.1.4Frame Bill Of Materials ...............................................................................................11
2.2Mechanical Dimensions..............................................................................................12
2.3Mounting Distance (DOF)...........................................................................................20
2.3.1STS400-004, STS400-005, STS400-006, STS400-007, STS400-008.......................20
2.3.2STS400-015, STS400-016, STS400-017, STS400-018 .............................................21
2.3.3STS400-105, STS400-106, STS400-107, STS400-108 .............................................21
2.3.4STS400-115, STS400-116, STS400-117, STS400-118 .............................................22
2.3.5STS400-205, STS400-206 .........................................................................................22
2.3.6STS400-305, STS400-306 .........................................................................................23
2.4Supporting Profile Height Adjustment.........................................................................24
2.5STS400™ Main Plate Mounting .................................................................................25
2.5.1STS400™Plate Support Assembly Positioning for Odd Number of Readers.............27
2.6Presence Sensor Positioning......................................................................................29
3ELECTRICAL CONNECTIONS .................................................................................32
3.1STS400™ Wiring Diagram .........................................................................................32
3.2CBX Connection Box Pinout.......................................................................................33
3.3Power Supply..............................................................................................................34
3.3.1STS400-1xx Models ...................................................................................................34
3.4M12-D 4-Pin Connector (Ethernet) .............................................................................34

iv
3.5Main Serial Interface...................................................................................................35
3.5.1RS232 Interface..........................................................................................................36
3.5.2RS485 Full-Duplex Interface.......................................................................................37
3.6Auxiliary RS232 Interface ...........................................................................................38
3.7Digital Inputs...............................................................................................................39
3.7.1Presence Sensor Input Connections ..........................................................................40
3.7.2Input Connections From PLC .....................................................................................41
3.8Digital Outputs ............................................................................................................42
3.8.1Output Connections Using STS400™ Power .............................................................42
3.8.2Output Connections to External Digital Inputs ............................................................43
4DISPLAY MENUS ......................................................................................................44
4.1Main Menu..................................................................................................................45
4.2View Menus ................................................................................................................45
4.2.1Standard .....................................................................................................................46
4.2.2Network State .............................................................................................................46
4.2.3Reading Mask.............................................................................................................47
4.2.4Init Counters ...............................................................................................................48
4.3Extended Menu...........................................................................................................48
5READING FEATURES...............................................................................................49
5.1DOF and FOV Data ....................................................................................................49
5.1.1Passenger Car/Light Truck Solutions .........................................................................49
5.1.2Commercial Vehicle Solutions....................................................................................49
5.1.3Bottom Reading Solutions ..........................................................................................49
5.1.4Hook Chain (Side) Reading Solutions ........................................................................50
6SOFTWARE CONFIGURATION................................................................................51
6.1Default Configuration..................................................................................................51
6.2Backup & Restore Procedures ...................................................................................52
6.2.1Using VisiSet™...........................................................................................................52
6.2.2Using CBX500 ATS HMI Interface (Keypad/Display) .................................................53
7MAINTENANCE .........................................................................................................54
7.1STS400™: What You Can and Cannot Do.................................................................54
7.2Cleaning......................................................................................................................54
8TROUBLESHOOTING ...............................................................................................55
8.1General Guidelines.....................................................................................................55
9TECHNICAL FEATURES...........................................................................................56

v
REFERENCES
CONVENTIONS
This manual uses the following conventions:
"User" refers to anyone using an STS400™ array.
"Reader" refers to the Matrix 410™ ATS reader mounted on the STS400™ array.
"You" refers to the System Administrator or Technical Support person using this manual to
install, configure, operate, maintain or troubleshoot an STS400™ station.
REFERENCE DOCUMENTATION
For further details refer to: the VisiSet™ Help On Line, Matrix Reading Methods, Matrix Host
Mode Programming, Matrix SW Parameter Guide, provided as supplementary
documentation on the VisiSet™ mini-DVD (downloaded ISO file or mini-DVD accessory).
SUPPORT THROUGH THE WEBSITE
Datalogic provides several services as well as technical support through its website. Log on
to www.datalogic.com and click on the SUPPORT > Unattended Scanning Systems
category link. From this page you can select your product model from the dropdown list
which gives you access to:
Downloads including Data Sheets, Manuals, Software & Utilities, and Drawings;
Repair Program for On-Line Return Material Authorizations (RMAs) plus Repair
Center contact information;
Service Program containing details about Maintenance Agreements;
Technical Support through email or phone.
PATENTS
See www.patents.datalogic.com for patent list.
This product is covered by one or more of the following patents:
Utility patents: EP0996284B1, EP0999514B1, EP1014292B1, EP2168076B1,
EP2517148B1, IT1404187, JP4435343B2, JP4571258B2, JP5947819B2, US6512218,
US6616039, US7053954, US8058600, US8289387, US8368000, US8915443, US9268982,
US9349047, ZL200780053699.6, ZL200980163411.X, ZL201280010789.8.

vi
COMPLIANCE
For installation, use and maintenance it is not necessary to open the readers.
Only connect Ethernet and dataport connections to a network which has routing only within
the plant or building and no routing outside the plant or building.
EMC COMPLIANCE
In order to meet the EMC requirements:
for CBX connections, connect the pin "Earth" to a good Earth Ground
POWER SUPPLY
ATTENTION: READ THIS INFORMATION BEFORE INSTALLING THE PRODUCT
This product is intended to be installed by Qualified Personnel only.
This product is intended to be connected to a UL Listed power supply which supplies power
directly to the product.
LED COMPLIANCE
LED emission according to EN 62471.
EAC COMPLIANCE
Customs Union:
The CU Conformity certification has been achieved; this allows the Product to bear the
Eurasian mark of conformity.
CE COMPLIANCE
CE marking states the compliance of the product with essential requirements listed in the
applicable European directive. Since the directives and applicable standards are subject to
continuous updates, and since Datalogic promptly adopts these updates, therefore the EU
declaration of conformity is a living document. The EU declaration of conformity is available for
competent authorities and customers through Datalogic commercial reference contacts. Since
April 20th, 2016 the main European directives applicable to Datalogic products require inclusion
of an adequate analysis and assessment of the risk(s). This evaluation was carried out in relation
to the applicable points of the standards listed in the Declaration of Conformity. Datalogic
products are mainly designed for integration purposes into more complex systems. For this
reason it is under the responsibility of the system integrator to do a new risk assessment
regarding the final installation.
Warning: This is a Class A product. In a domestic environment this product may cause radio
interference in which case the user may be required to take adequate measures.

vii
FCC COMPLIANCE
Modifications or changes to this equipment without the expressed written approval of
Datalogic could void the authority to use the equipment.
This device complies with PART 15 of the FCC Rules. Operation is subject to the following
two conditions: (1) This device may not cause harmful interference, and (2) this device must
accept any interference received, including interference which may cause undesired
operation.
This equipment has been tested and found to comply with the limits for a Class A digital
device, pursuant to part 15 of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference when the equipment is operated in a
commercial environment. This equipment generates, uses, and can radiate radio frequency
energy and, if not installed and used in accordance with the instruction manual, may cause
harmful interference to radio communications. Operation of this equipment in a residential
area is likely to cause harmful interference in which case the user will be required to correct
the interference at his own expense.

viii
HANDLING
The STS400™ is designed to be used in an industrial environment and is built to withstand
vibration and shock when correctly installed, however it is also a precision product and
therefore before and during installation it must be handled correctly to avoid damage.
avoid that the array is dropped. do not fine tune the positioning by striking
the array.
NO
NO
do not weld the array into position which
can cause electrostatic, heat or reading
window damage.
do not spray paint near the array which
can cause reading window damage.
NO
NO

ix
GENERAL VIEW
STS400™
Figure A - STS400-0x8
Figure B - STS400-1x8
Figure C - STS400-205, STS400-305
2
1
4
2
3 35
1
43 35
1 2
43 35
1
2 4
ID-NET™ Master
ID-NET™ Slaves Positioning Slot
3 Mounting Slots (4) 5 Reading Windows

x