Datalogic PWR-480B User manual

INSTALLATION MANUAL
> PWR-480B

Datalogic S.r.l.
Via S. Vitalino 13
40012 Calderara di Reno
Italy
PWR-480B Installation Manual
Ed.: 06/2017
© 2016 – 2017 Datalogic S.p.A. and/or its affiliates ALL RIGHTS RESERVED. Without limiting the
rights under copyright, no part of this documentation may be reproduced, stored in or introduced into a
retrieval system, or transmitted in any form or by any means, or for any purpose, without the express
written permission of Datalogic S.p.A. and/or its affiliates.
Datalogic and the Datalogic logo are registered trademarks of Datalogic S.p.A. in many countries,
including the U.S.A. and the E.U.
All other trademarks and brands are property of their respective owners.
Datalogic shall not be liable for technical or editorial errors or omissions contained herein, nor for
incidental or consequential damages resulting from the use of this material.
821003134 Rev. D

iii
CONTENTS
SAFETY REGULATIONS ...........................................................................................iv
Electrical Safety........................................................................................................... iv
Product Data Label...................................................................................................... iv
CE Compliance............................................................................................................. v
Support Through the Website....................................................................................... v
GENERAL VIEW.........................................................................................................vi
1GUIDE TO INSTALLATION .........................................................................................1
System Wiring: AC Input...............................................................................................1
System Wiring: DC Output............................................................................................1
System Wiring: Test......................................................................................................1
2INSTALLATION ...........................................................................................................2
2.1Cabinet Mounting..........................................................................................................2
2.2PWR-480B Electrical Diagram......................................................................................3
2.3Cable Insertion..............................................................................................................4
2.3.1Cable Entry Plate..........................................................................................................4
2.3.2AS-I Cable Compression Connectors...........................................................................4
3ELECTRICAL CONNECTIONS ...................................................................................5
3.1.1Input AC Line Voltage...................................................................................................6
3.2Laser Barcode Scanners ..............................................................................................7
3.2.1Supply Capacity When Wiring Directly to AS-I Compatible Scanners..........................7
3.2.2Supply Capacity When Wiring Directly to Lonworks Scanners.....................................9
3.3Image-Based ID Readers ...........................................................................................10
3.3.1Supply Capacity When Wiring to XRF410N Readers.................................................10
3.3.2Supply Capacity When Wiring to Matrix 450N Readers .............................................12
3.3.3Supply Capacity When Wiring to AI7000s ..................................................................14
3.3.4Supply Capacity When Wiring to NLS9000s ..............................................................15
4TECHNICAL FEATURES...........................................................................................16

iv
SAF
E
ELEC
T
This pr
o
for elec
t
The A
C
PRO
D
The Pr
o
E
TY RE
G
T
RICAL
S
o
duct conf
o
t
rical safet
y
W
A
R
that,
equi
p
are
c
perf
o
HIG
H
perfo
r
agai
n
C
Socket La
b
D
UCT DA
T
o
duct data l
G
ULATI
O
S
AFETY
o
rms to th
e
y
EN 60950
-
R
NINGS o
if incorre
c
p
ment dam
a
c
onsidered
o
rmed by q
H
VOLTA
G
r
m an acti
o
n
st an actio
n
b
el appear
s
T
A LABE
L
abel is loc
a
O
NS
e
applicabl
e
-
1 at the d
a
r CAUTI
O
c
tly perfor
m
a
ge. It is al
s
IMPORT
A
ualified p
e
G
E CAUT
o
n involvin
g
n
that could
s
as follows
Figure
L
a
ted on the
i
e
requirem
e
a
te of manu
f
O
NS: This
s
m
ed, coul
d
s
o used to
A
NT. Oper
a
e
rsonnel o
n
ION: This
g
, either a
result in d
a
:
1 – AC Sock
e
inside door
e
nts contai
n
f
acture.
s
ymbol ide
n
d
cause
p
bring the
u
a
tions ha
v
n
ly.
symbol ale
r
dangerous
a
mage to d
e
e
t Label
panel.
n
ed in the
E
n
tifies a ha
p
ersonal in
j
u
ser’s atten
t
v
ing this
s
r
ts the use
r
level of v
o
e
vices or el
E
uropean
S
a
zard or pr
o
n
jury or r
e
tion to det
a
s
ymbol m
r
they are
a
o
ltage, or
t
l
ectrical sh
o
S
tandard
o
cedure
e
sult in
a
ils that
u
st be
a
bout to
t
o warn
o
ck.

v
CE COMPLIANCE
CE marking states the compliance of the product with essential requirements listed in the
applicable European directive. Since the directives and applicable standards are subject to
continuous updates, and since Datalogic promptly adopts these updates, therefore the EU
declaration of conformity is a living document. The EU declaration of conformity is available
for competent authorities and customers through Datalogic commercial reference contacts.
Since April 20th, 2016 the main European directives applicable to Datalogic products require
inclusion of an adequate analysis and assessment of the risk(s). This evaluation was carried
out in relation to the applicable points of the standards listed in the Declaration of Conformity.
Datalogic products are mainly designed for integration purposes into more complex systems.
For this reason it is under the responsibility of the system integrator to do a new risk
assessment regarding the final installation.
Warning
This is a Class A product. In a domestic environment this product may cause radio
interference in which case the user may be required to take adequate measures.
SUPPORT THROUGH THE WEBSITE
Datalogic provides several services as well as technical support through its website. Log on
to www.datalogic.com and click on the SUPPORT > Unattended Scanning Systems
category link. From this page you can select your product model from the dropdown list
which gives you access to:
Downloads including Data Sheets, Manuals, Software & Utilities, and Drawings;
Repair Program for On-Line Return Material Authorizations (RMAs) plus Repair
Center contact information;
Service Program containing details about Maintenance Agreements;
Technical Support through email or phone.

vi
GENERAL VIEW
Figure 2 – PWR-480B General View
1
2
3
4
5
6
7
8
9
10
11
Key Lock
AS-I Cable Compression Connectors
Cable Entry Plate
Monophase Switching Power Supply
Thermal-magnetic circuit breaker
AC Socket (for use only during maintenance)
AC Line Input Terminal Block
“DC OK” Terminal Block
24 Vdc Terminal Block
Cooling Fan
Product Data Label
4
8
567
910
1
23
11

GUIDE TO INSTALLATION
1
1
1 GUIDE TO INSTALLATION
The following can be used as a checklist to verify all the steps necessary to complete
installation of the PWR power supply.
CAUTION: Before opening the device, or performing any installation or
maintenance procedures, make sure the external AC disconnecting device is
switched OFF.
SYSTEM WIRING: AC INPUT
1) Read all information in this manual before installation, paying particular attention to all
Caution and Warning notes.
2) Mount the PWR to the Station frame using the brackets and bolts provided in the
package. See par. 2.1.
3) To comply with EN 60950-1:2007 par.1.7.2.2, par. 2.7.1, par 2.7.4, par. 3.4.6, and to
protect the AC input connection to the device; a disconnecting device with built in
overcurrent and earth protection shall be installed external to the equipment according
to local regulations.
4) Plan the AC Line cable entry point to avoid unnecessary holes and pass the cable
through the Cable Entry Plate as described in par. 2.3.
According to EN 60950-1:2007 par. 3.2.3; the AC input cable must have a maximum
diameter of 14mm and the conduit a max diameter of 16mm.
5) With AC line voltage OFF, wire the AC Line input to the PWR AC Terminal Block see
par. 3.1.1.
SYSTEM WIRING: DC OUTPUT
6) Connect your devices to the PWR according to your application.
To Barcode Scanners
Correctly connect the AS-I cabling to the PWR using the AS-I cable wiring instructions
for backbone and branch wiring. See par. 3.2.1 and your scanner manual for details.
All cables must pass through the cable entry plate and the AS-I cable compression
connectors as described in par. 2.3.
To Image Based ID Readers
Connect your specific product as described in the sub-paragraph under 3.3 and the
reader manual. All cables must pass through the cable entry plate as described in par.
2.3.
SYSTEM WIRING: TEST
7) Close and lock the PWR enclosure.
8) Apply the AC line voltage from the building installation and check that the PWR powers
up correctly.
The installation is now complete.

PWR-480B INSTALLATION MANUAL
2
2
2 INSTALLATION
The PWR-480B is an industrial cabinet housing a 24 Vdc power supply which is used to
power up a varying number of reading devices (depending on the product), along with their
relative accessory devices. See chapter 3 for details.
CAUTION: Before opening the device, or performing any installation or
maintenance procedures, make sure the external AC disconnecting device is
switched OFF.
2.1 CABINET MOUNTING
The cabinet must be mounted to the reading station frame using the brackets and bolts
provided in the package.
1. Mount the bracket to the
cabinet.
2. Mount the cabinet to the frame.

INSTALLATION
3
2
2.2 PWR-480B ELECTRICAL DIAGRAM
The PWR-480B components are electrically connected as displayed in the following diagram:
Figure 3 - PWR-480B Electrical Diagram
CAUTION: * The AC socket is connected directly to the AC line and must
only be used during system maintenance. 8A max.
Fan
Thermal-magnetic
circuit breaker
10 A / 2 poles
Monophase Switching
Power Supply AC DC
N
L
PE
* AC Socket
8A max.
DC OK output
24 Vdc

PWR-480B INSTALLATION MANUAL
4
2
2.3 CABLE INSERTION
The Cable Entry Plate and the AS-I Cable Compression Connectors have protection
capability of IP65.
2.3.1 Cable Entry Plate
Follow these instructions to correctly insert the cables:
1) Determine the number and size of the cables coming into and leaving the PWR-480B.
2) Locate the correct entry hole sizes and positions relative to these cables.
3) Press the cable end through the proper hole so that the gland material seals around it.
The Cable Entry Plate has 14 cable entry points with the following specifications:
Number of Entry Points Cable Diameter
Millimeters Inches
6 3.0 – 6.5 0.118 – 0.256
4 5.0 – 9.2 0.197 – 0.362
4 9.6 – 15.9 0.378 – 0.626
2.3.2 AS-I Cable Compression Connectors
Prepare the AS-I cable by stripping the wires and inserting first the compression connector
nut, then the AS-I cable sealing grommet.
AS-I cable
compression
connectors

ELECTRICAL CONNECTIONS
5
3
3 ELECTRICAL CONNECTIONS
The PWR-480B power unit provides a terminal block through which AC Line voltage enters
and 24 Vdc Low Voltage output is provided.
Figure 4 – PWR-480B AC Input Power Connections
The terminal block also provides two wiring terminals (13-14), which monitor the status of the
switching power supply (DC OK feature). When the power supply module runs correctly,
lines 13 and 14 form a normally closed contact. If the power module experiences problems
(i.e. output overload causing output voltage to be reduced by less than 90% of nominal)
these lines open. Lines 13 and 14 are decoupled from the power output lines and can be
connected to a free digital input to signal this alarm condition.
Figure 5 – PWR-480B DC Output Power Connections
DC OK signals
DC Outputs

PWR-480B INSTALLATION MANUAL
6
3
3.1.1 Input AC Line Voltage
Wire according to the following points:
Primary wiring: Overcurrent protection should be provided by a 16 A building installation
circuit breaker. Wiring methods from the branch circuit breaker to the PWR-480B power
supply shall comply with the National Electric Code ANSI\NFPA.
For primary wiring use a 3-conductor cable with minimum size 2.5 mm2(13 AWG), for every
conductor. Choose the overall cable diameter and UL Listed conduits accordingly. These
conductors have to be inserted into the dedicated terminal blocks on the DIN rail (see
diagram) which are marked Line (L) neutral (N) and Protection Earth (PE).
The terminal block marked with the ground symbol is a special block which allows direct
connection of the Protection Earth with the enclosure of the PWR-480B.
The AC input cable must be inserted through one of the holes in the cable entry plate and the
individual wires installed into the AC terminal block.
Replace the protection cover over the spring clamp connector after correctly installing the
wires.
The AC socket can only be used during maintenance procedures.
Figure 6 – PWR-480B AC Line Terminal Block with Protection Covers
CAUTION: The Station Frame to which PWR-480B is mounted must also be
connected to the plant ground (Protection Earth).
protection covers

ELECTRICAL CONNECTIONS
7
3
3.2 LASER BARCODE SCANNERS
3.2.1 Supply Capacity When Wiring Directly to AS-I Compatible
Scanners
For direct wiring, power distribution is performed simultaneously for all the scanners.
However all the scanner motors start up slowly so that there is no significant peak current
draw. See the specific scanner manual for consumption data.
The maximum number of scanners to be supplied for direct wiring by a single PWR-480B is
shown in the table below and also depends on the wiring topology:
PWR-480B
Power Supply
Maximum Number of Scanners by Topology
Triple Branch Ring Single Branch
DS8110 24 19 9
DX8210 24 19 9
The power supply unit is connected directly to the scanners via AS-I cabling.
Figure 7 - Connecting PWR-480B Directly to Scanners
Refer to the specific scanner manual for I/O interface wiring connections.
24 Vdc to scanners using AS-I cabling
AC in
DC OK (for REDs applications)

PWR-480B INSTALLATION MANUAL
8
3
AS-I Wiring Topologies
Figure 8 – Single Branch Topology
Figure 9 - Ring Topology
Figure 10 – Triple Branch Topology
device
nodes
24 Vdc AS-I single branch with end cap
PWR-
480B
device
nodes
24 Vdc AS-I backbone ring topology
PWR-
480B
device
nodes
AS-I Terminal
24 Vdc AS-I
branches with end
caps (3)
Generic 24 Vdc Cable
PWR-
480B

ELECTRICAL CONNECTIONS
9
3
3.2.2 Supply Capacity When Wiring Directly to Lonworks Scanners
For direct wiring, power distribution is performed simultaneously for all the scanners.
However all the scanner motors start up slowly so that there is no significant peak current
draw. See the specific scanner manual for consumption data.
The maximum number of scanners to be supplied for direct wiring by a single PWR-480B is
shown in the table below:
PWR-480B
Power Supply
Maximum Number of
Scanners Cables
DX8200A 12 CAB-8305 and CAB-8605
DS8100A 16 CAB-8305 and CAB-8605
DX6400 20* CAB-63xx
DS6400 / DS6300 24* CAB-63xx
NOTE: * The maximum current to be propagated through 6000 series
scanners is 2A, therefore a CAB-63xx power drop cable is required for
every three readers.
The power supply unit is connected directly to the scanners through Lonworks cables.
Figure 11 - Connecting PWR-480B Directly to Lonworks Scanners
Lonworks Cables
Wire Color Meaning
Red + 24 Vdc
Black GND
Refer to the specific scanner manual for I/O interface wiring connections.
24 Vdc to scanners using Lonworks cabling
AC in

PWR-480B INSTALLATION MANUAL
10
3
3.3 IMAGE-BASED ID READERS
3.3.1 Supply Capacity When Wiring to XRF410N Readers
The maximum number of XRF410N modules to be supplied by a single PWR-480B is shown
in the following table.
XRF410N Model Maximum Number of Modules
Base (Bxx) 8
Hi Perf (Hxx) 4
The power supply unit is connected to the XRF410N Base module through the CBX500 ATS-
001 according to the following example diagram:
Figure 12 - Connecting PWR-480B to XRF410N Base Modules
Custom Power Cable to CBX
PWR-480B CBX
+ 24 Vdc Vdc
GND GND
AC in
24 Vdc
Ethernet Host
CBX500 ATS-001
XRF410N
Master
P.S.
CBL-1480-05
CAB-DS05-S
ID-NET™
Terminator
applied to last
module in
chain
Custom Cable

ELECTRICAL CONNECTIONS
11
3
The power supply unit is connected to the XRF410N Hi Perf module through the CBX500
ATS-001 according to the following example diagram. In this case separate power
connection is also supplied to the QL connector for Illuminator power.
Figure 13 - Connecting PWR-480B to XRF410N Hi Perf Modules
Custom Power Cable to CBX CAB-MLP-0x Cable
PWR-480B CBX Wire Color Meaning
+ 24 Vdc Vdc White + 24 Vdc
GND GND Blue GND
AC in
24 Vdc
Ethernet Host
CBX500 ATS-001
XRF410N
Master
P.S.
CBL-1480-05
CAB-DS05-S
ID-NET™
Terminator
applied to last
module in
chain
CAB-MLP-05
Custom Cable

PWR-480B INSTALLATION MANUAL
12
3
3.3.2 Supply Capacity When Wiring to Matrix 450N Readers
The maximum number of Matrix 450Ns to be supplied by a single PWR-480B is shown in the
following table.
Maximum Number Readers
Matrix 450N 4
The power supply unit can be connected to the Matrix 450N readers according to the
following example diagram:
ID-NET Synchronized Network
Figure 14 - Connecting PWR-480B to a Matrix 450N ID-NET Synchronized Network
Custom Power Cable to CBX CAB-LP-0x Cable to LT-03x
PWR-480B CBX Wire Color Meaning
+ 24 Vdc Vdc Brown/White + 24 Vdc
GND GND Black/Blue GND
AC in
24 Vdc
Ethernet Host
CAB-LP-0x QL
Custom Cable
CBX with
BA600
PS
The Matrix M450N ID-NET Maste
r
connected to the CBX uses the CAB-LD-
102 no power cable while the Slaves
connected to the QLs use the CAB-LD-002
power cable between the reader and its
relative LT-03x illuminator.

ELECTRICAL CONNECTIONS
13
3
The power supply unit can be connected to the Matrix 450N readers according to the
following example diagram:
ID-NET Multidata Network
Figure 15 - Connecting PWR-480B to a Matrix 450N ID-NET Multidata Network
Custom Power Cable to CBX CAB-LP-0x Cable to LT-03x
PWR-480B CBX Wire Color Meaning
+ 24 Vdc Vdc Brown/White + 24 Vdc
GND GND Black/Blue GND
AC in
24 Vdc
Ethernet Host
CAB-LP-0x
Custom Cables
CBX
PS
All Matrix M450N ID-NET units that require
Trigger or IO connections must use the
CAB-LD-102 no power cable between the
Matrix 450N and its relative LT-03x.

PWR-480B INSTALLATION MANUAL
14
3
3.3.3 Supply Capacity When Wiring to AI7000s
One PWR-480B is able to power:
one AI7000 illuminator (including the AV7000 camera which is powered via this unit and
one CBX510 with all the standard sensors)
The power supply unit is connected to the camera illuminator according to the following
diagram (power supply side):
Figure 16 - Connecting PWR-480B to AI7000 Illuminator and CBX
NOTE: The AI7000 series illuminators are supplied with a CVL-2389
extension power cable. Use this cable to connect the PWR-480B power
supply by cutting off the cable’s male Amphenol connector and
connecting the wires to the PWR-480B according to the table below:
CVL-2389 Cable to AI7000
Wire Color Meaning
White GND
Green + 24 Vdc
Red + 24 Vdc
Black GND
The CBX510 connection box receives power through the CBL-AV7-10x from the AV7000 IO
connector. For further details see the AV7000 Installation Manual.
AV7000 + AI7000
CBL-AV7-10x
CBX to AV7000 I/O
CVL-2389
AC in
24 Vdc
CAB-503