Datalogic PWR-240 User manual

PWR-240/PWR-480
INSTALLATION MANUAL

Datalogic Automation S.r.l.
Via S. Vitalino 13
40012 - Lippo di Calderara di Reno
Bologna - Italy
PWR-240/PWR-480 Installation Manual
Ed.: 04/2008
ALL RIGHTS RESERVED
Datalogic reserves the right to make modifications and improvements without prior notification.
Datalogic shall not be liable for technical or editorial errors or omissions contained herein, nor for
incidental or consequential damages resulting from the use of this material.
Product names mentioned herein are for identification purposes only and may be trademarks and or
registered trademarks of their respective companies.
Datalogic is a registered trademark of Datalogic S.p.A. in many countries and the Datalogic logo is a
trademark of Datalogic S.p.A.
©Datalogic Automation S.r.l. 2002 - 2008
821000731 (Rev. C)

iii
CONTENTS
SAFETY REGULATIONS ...........................................................................................iv
SERVICES AND SUPPORT .......................................................................................iv
GENERAL VIEW ..........................................................................................................v
GUIDE TO INSTALLATION ........................................................................................vi
1INSTALLATION ...........................................................................................................1
1.1 PWR-240/PWR-480 Electrical Diagram .......................................................................1
1.2 Electrical Connections ..................................................................................................2
1.2.1 Input Line Voltage.........................................................................................................3
1.2.2 Supply Capacity When Wiring Directly to Scanners .....................................................4
1.2.3 Supply Capacity When Wiring to SC8000 ....................................................................5
2TECHNICAL FEATURES.............................................................................................6

iv
SAFETY REGULATIONS
ELECTRICAL SAFETY
This product conforms to the applicable requirements contained in the European Standard
for electrical safety EN-60950-1 at the date of manufacture.
This symbol refers to operations that must be performed by qualified
personnel only. Example: opening the device.
This symbol refers to operations where there is danger of electrical shock.
Before opening the device make sure the power cable is disconnected to avoid
electrical shock.
The AC Plug Label appears as follows:
The internal AC plug must
only be used temporarily
during system installation
or maintenance.
Maximum available power = 500 W
Figure 1 – AC Plug Label
SERVICES AND SUPPORT
Datalogic provides several services as well as technical support through its website. Log on
to www.automation.datalogic.com and click on the links indicated for further information
including:
• PRODUCTS
Search through the links to arrive at your product page where you can download specific
Manuals and Software & Utilities including:
• SERVICES & SUPPORT
- Datalogic Services - Warranty Extensions and Maintenance Agreements
- Authorised Repair Centres
• CONTACT US
E-mail form and listing of Datalogic Subsidiaries

v
GENERAL VIEW
Figure 2 - PWR-240/PWR-480 closed view
1
2
3
Main Switch
Key Locks
Glands
Figure 3 – PWR-240/PWR-480 open view
1
2
4
Monophase Switching
Power Supply
Cooling Fan
AC Plug (for temporary use only)
3 24 Vdc Terminal Block
5AC Line Input Terminal Block
6Main Switch
7 Safety Fuse
1
3
2
2
1
3
5
6
7
4

vi
GUIDE TO INSTALLATION
The following can be used as a checklist to verify all the steps necessary to complete
installation of the PWR power Supply.
CAUTION
Before wiring the device make sure the power is disconnected to avoid
electrical shock.
1) Read all information in the section “Safety Precautions” at the beginning of this manual.
2) Mount the PWR near the Reading Station.
3) With AC line voltage OFF, wire the AC Line input to the PWR AC Terminal Block see
par. 1.2.1.
4) System Wiring:
Directly to Scanners
Provide correct and complete system cabling to the PWR according to the signals
necessary for the layout of your application. (See par. 1.2.2 and your scanner manual
for details. All system cables must pass through the glands.
With SC8000
Connect the SC8000 Controller to the PWR by means of the appropriate cables (see
par. 1.2.3 and the SC8000 manual for details). All cables must pass through the glands.
5) Close and lock the PWR enclosure.
6) Apply the AC line voltage from the building installation and check that the PWR powers
up correctly.
The installation is now complete.

INSTALLATION
1
1
1 INSTALLATION
CAUTION
Before opening the device make sure the power cable is disconnected to
avoid electrical shock.
1.1 PWR-240/PWR-480 ELECTRICAL DIAGRAM
The PWR-240/PWR-480 components are electrically connected as displayed in the following
diagram:
Figure 4 - PWR-240/PWR-480 Electrical Diagram
CAUTION
* The AC plug must only be used temporarily during system installation or
maintenance. The maximum power is 500 W.
N
L
Three-Pole Power Switch
Two-Pole Fused Disconnectin
g
Switch 10 A
Monophase Switching
Power Supply AC DC
PE
AC Plug *
Fused AC Line
and Neutral (4 A)
Fan
NL
+24V 0V

PWR-240/PWR-480
2
1
1.2 ELECTRICAL CONNECTIONS
The PWR-240/PWR-480 power unit provides a terminal block through which AC Line voltage
enters and 24 Vdc Low Voltage output is provided.
The terminal block also allows various system wiring terminals so that all system wiring (i.e.
host communication, P.S., Encoder, etc.) can be provided through a single cable when
connecting directly to the scanners.
For connection to the SC8000 Controller, only the 24 V DC low voltage output is necessary.
Figure 5 – PWR-240/PWR-480 Terminal Block
AC Plug AC Line
4 A Fused

INSTALLATION
3
1
1.2.1 Input Line Voltage
Wire according to the following points:
Primary wiring: Overcurrent protection should be provided by a 12 to 15 A building
installation circuit breaker. Wiring methods from the branch circuit breaker to the PWR-240/
PWR-480 power supply shall comply with the National Electric Code ANSI\NFPA.
For primary wiring use a 3-conductor cable with minimum size 13 AWG for every conductor.
Choose the overall cable diameter and UL Listed conduits accordingly. These conductors
have to be inserted into the dedicated terminal blocks on the DIN rail (see diagram) which
are marked Line (L) neutral (N) and Protection Earth (PE).
The terminal block marked with the ground symbol is a special block which allows direct
connection of the Protection Earth with the enclosure of the PWR-240/PWR-480.
The AC input cable must be inserted through one of the Glands and the individual wires
installed into the AC terminal block.
Replace the protection cover over the spring clamp connector after correctly installing the
wires.
The AC plug can only be used temporarily during installation or maintenance procedures.
Figure 6 – PWR-240/PWR-480 AC Line Terminal Block with Protection Covers
protection covers

PWR-240/PWR-480
4
1
1.2.2 Supply Capacity When Wiring Directly to Scanners
A general rule to consider is that each scanner requires both peak power and steady state
power.
For direct wiring, power distribution is performed simultaneously for all the scanners. This
means that the PWR must bear the peak power draw of all the scanner motors starting up
together. See the specific scanner manual for consumption data.
PWR-240:
The maximum peak power propagated is 24 V x 15 A = 360 W, while the steady state
(normal) power is 24 V x 10 A = 240 W.
PWR-480:
The maximum peak power propagated is 24 V x 26 A = 624 W, while the steady state
(normal) power is 24 V x 20 A = 480 W.
Due to these limits, the maximum number of scanners to be supplied for direct wiring is:
Maximum Number of Scanners
Power
Supply Unit DS6000 DX6000 DS8100A DX8200A DS8100* DX8200*
PWR-240 12 10 8 6 4 3
PWR-480 24 20 16 12 8 6
* DS8100 and DX8200 scanners have peak power (startup) consumption of 60W.
The power supply unit is connected directly to the scanners.
24 Vdc + system
signals to scanners
AC in
COM +
I/O
+-
NL
Figure 7 - Connecting PWR-240/PWR-480 Directly to Scanners
Refer to the specific scanner manual to make the connections of the low voltage output and
other I/O interface wires to the internal terminal block.

INSTALLATION
5
1
1.2.3 Supply Capacity When Wiring to SC8000
For the SC8000 Industrial Controller the power consumption is 36 W (+ an additional 68 W
only if the temperature drops below 4 °C).
Power distribution to the scanners is performed by the SC8000 junction box. The SC8000
turns on the scanners one by one in a definite sequence so that simultaneous motor start-up
is avoided. In this way the PWR unit can supply power to a greater number of scanners. See
the specific scanner manual for consumption data.
PWR-240:
The maximum peak power propagated is 24 V x 15 A = 360 W, while the steady state
(normal) power is 24 V x 10 A = 240 W.
PWR-480:
The maximum peak power propagated is 24 V x 26 A = 624 W, while the steady state
(normal) power is 24 V x 20 A = 480 W.
Due to these limits, the maximum number of scanners to be supplied when using the
SC8000 Contoller is:
Maximum Number of Scanners + SC8000
Power Supply Unit DS8100* DX8200*
PWR-240 6 5
PWR-480 14 12
* DS8100 and DX8200 scanners have peak power (startup) consumption of 60W.
The power supply unit is connected to the SC8000 external junction box according to the
following diagram (power supply side):
Only two glands on the power supply unit are utilized, AC Line Input and 24 V DC Output.
24 Vdc
AC in
+-
NL
Figure 8 - Connecting PWR-240/PWR-480 to SC8000
On the SC8000 Junction Box side, the Low Voltage Output cable must be terminated with
the special connector supplied together with the SC8000 (see the SC8000 Installation
Manual, paragraph 2.3.1).

PWR-240/PWR-480
6
2
2 TECHNICAL FEATURES
ELECTRICAL FEATURES PWR-240 PWR-480
Input Voltage AC from 85 to 264 V
from 45-65 Hz
Input Current 3.27 A @ 85 V
1.02 A @ 264 V
6.73 A @ 85 V
2.12 A @ 264 V
Nominal Output Current 10 A 20 A
Maximum Output Current 15 A (up to +40 °C) 26 A (up to +40 °C)
Output Voltage 24 VDC ±1%
Output Noise Suppression Radiated EMI values below EN50081-1, even when
using long, unscreened output cables
ENVIRONMENTAL FEATURES
Operating temperature -25° to +50 °C (-13° to +122°F)
Storage temperature -40° to +85 °C (-40° to 185 °F)
Humidity 90% non condensing
Protection Class IP65*
PHYSICAL FEATURES
Mechanical Dimensions 500 x 300 x 210 mm
(19.7 x 11.8 x 8.3 in)
Weight about 14.6 kg (32 lbs) about 15.9 kg (35 lbs)
* when all unused glands are plugged with the appropriate gland plugs.

DECLARATION OF CONFORMITY 08
Datalogic Automation S.r.l.
Via S. Vitalino 13
40012 - Lippo di Calderara
Bologna - Italy
dichiara che
declares that the
déclare que le
bescheinigt, daß das Gerät
declare que el
PWR-XXX Power Supply Unit e tutti i suoi modelli
and all its models
et tous ses modèles
und seine Modelle
y todos sus modelos
sono conformi alle Direttive del Consiglio Europeo sottoelencate:
are in conformity with the requirements of the European Council Directives listed below:
sont conformes aux spécifications des Directives de l'Union Européenne ci-dessous:
der nachstehend angeführten Direktiven des Europäischen Rats:
cumple con los requisitos de las Directivas del Consejo Europeo, según la lista siguiente:
89/336/EEC EMC Directive e 92/31/EEC, 93/68/EEC emendamenti successivi
and further amendments
et ses successifs amendements
und späteren Abänderungen
y succesivas enmiendas
2006/95/EC Low Voltage Directive
Basate sulle legislazioni degli Stati membri in relazione alla compatibilità elettromagnetica ed alla sicurezza dei prodotti.
On the approximation of the laws of Member States relating to electromagnetic compatibility and product safety.
Basée sur la législation des Etats membres relative à la compatibilité électromagnétique et à la sécurité des produits.
Über die Annäherung der Gesetze der Mitgliedsstaaten in bezug auf elektromagnetische Verträglichkeit und Produktsicherheit
entsprechen.
Basado en la aproximación de las leyes de los Países Miembros respecto a la compatibilidad electromagnética y las Medidas
de seguridad relativas al producto.
Questa dichiarazione è basata sulla conformità dei prodotti alle norme seguenti:
This declaration is based upon compliance of the products to the following standards:
Cette déclaration repose sur la conformité des produits aux normes suivantes:
Diese Erklärung basiert darauf, daß das Produkt den folgenden Normen entspricht:
Esta declaración se basa en el cumplimiento de los productos con las siguientes normas:
EN 55022 (Class A ITE), September 1998:
INFORMATION TECHNOLOGY EQUIPMENT
RADIO DISTURBANCE CHARACTERISTICS
LIMITS AND METHODS OF MEASUREMENTS
EN 61000-6-2, September 2005: ELECTROMAGNETIC COMPATIBILITY (EMC)
PART 6-2: GENERIC STANDARDS - IMMUNITY FOR INDUSTRIAL ENVIRONMENTS
EN 60950-1, December 2001:
EN 60950-1/A11, April 2004:
INFORMATION TECHNOLOGY EQUIPMENT - SAFETY -
PART 1 : GENERAL REQUIREMENTS
EN 61000-3-2, APRIL 2006: ELECTROMAGNETIC COMPATIBILITY (EMC)
PART 3-2 : LIMITS - LIMITS FOR HARMONIC CURRENT EMISSIONS ( EQUIPMENT
INPUT CURRENT UP TO AND INCLUDING 16A PER PHASE )
EN 61000-3-3, JULY 1995:
EN 61000-3-3/A1, JUNE 2001:
ELECTROMAGNETIC COMPATIBILITY (EMC)
PART 3 : LIMITS SECTION 3: LIMITATION OF VOLTAGE FLUCTUATIONS AND
FLICKER IN LOW-VOLTAGE SUPPLY SYSTEMS FOR EQUIPMENT WITH RATED
CURRENT <= 16A
Lippo di Calderara, January 29th, 2008 Lorenzo Girotti
Product & Process Quality Manager