Datalogic PWR-480B User manual

INSTALLATION MANUAL
> PWR-480B

Datalogic S.r.l.
Via S. Vitalino 13
40012 Calderara di Reno
Italy
PWR-480B Installation Manual
Ed.: 12/2018
© 2014 – 2018 Datalogic S.p.A. and/or its affiliates ALL RIGHTS RESERVED. Without limiting the
rights under copyright, no part of this documentation may be reproduced, stored in or introduced into a
retrieval system, or transmitted in any form or by any means, or for any purpose, without the express
written permission of Datalogic S.p.A. and/or its affiliates.
Datalogic and the Datalogic logo are registered trademarks of Datalogic S.p.A. in many countries,
including the U.S.A. and the E.U.
All other trademarks and brands are property of their respective owners.
Datalogic shall not be liable for technical or editorial errors or omissions contained herein, nor for
incidental or consequential damages resulting from the use of this material.
821005890 (Rev. A)

iii
CONTENTS
SAFETY REGULATIONS ...........................................................................................iv
Electrical Safety ........................................................................................................... iv
Product Data Label ...................................................................................................... iv
CE Compliance............................................................................................................. v
Support Through the Website....................................................................................... v
GENERAL VIEW .........................................................................................................vi
1OPERATING FEATURES ............................................................................................1
1.1 Description....................................................................................................................1
1.2 Output Protection..........................................................................................................1
1.2.1 Short-Circuit Protection.................................................................................................1
1.2.2 Overload Protection ......................................................................................................2
2PRE-INSTALLATION CHECKLIST .............................................................................4
System Wiring: DC Output............................................................................................4
System Wiring: AC Input...............................................................................................4
System Wiring: Test......................................................................................................5
3MECHANICAL INSTALLATION ..................................................................................6
3.1 Cabinet Mounting..........................................................................................................6
4LOW VOLTAGE ELECTRICAL CONNECTIONS........................................................7
4.1 DC Low Voltage Cable Insertion...................................................................................7
4.1.1 Cable Entry Plate..........................................................................................................7
4.1.2 AS-I Cable Compression Connectors...........................................................................7
4.2 DC Voltage Terminal Block...........................................................................................8
4.2.1 DC OK Monitoring.........................................................................................................8
4.2.2 DC Direct Output ..........................................................................................................8
4.3 Laser Barcode Scanners ..............................................................................................9
4.3.1 Supply Capacity When Wiring Directly to AS-I Compatible Scanners.......................... 9
4.3.2 AS-I Wiring Topologies ...............................................................................................10
4.3.3 Supply Capacity When Wiring Directly to Lonworks Scanners...................................11
4.4 Image-Based ID Readers ...........................................................................................12
4.4.1 Supply Capacity When Wiring to XRF410N Readers.................................................12
4.4.2 Supply Capacity When Wiring to Matrix 450N Readers .............................................14
4.4.3 Supply Capacity When Wiring to AI7000s ..................................................................16
4.4.4 Supply Capacity When Wiring to NLS9000s ..............................................................17
5AC LINE VOLTAGE ELECTRICAL CONNECTIONS................................................18
5.1 AC Line Input Voltage.................................................................................................18
6TECHNICAL FEATURES...........................................................................................19
AELECTRICAL DIAGRAMS ........................................................................................20
PWR-480B Electrical Diagram....................................................................................20

iv
SAFETY REGULATIONS
ELECTRICAL SAFETY
This product conforms to the applicable requirements contained in the following European
Standards:
•EN 61439-1
•EN 60204-1
•EN 60950-1 +A11 +A1 +A12 +A2
IMPORTANT:This symbol is used to bring the user’s attention to details that
are considered IMPORTANT.
HIGH VOLTAGE CAUTION: This symbol alerts the user they are about to
perform an action involving, either a dangerous level of voltage, or to warn
against an action that could result in damage to devices or electrical shock.
It also identifies a hazard or procedure that, if inco
rrectly performed, could
cause personal injury or result in equipment damage. Operations having this
symbol must be performed by qualified personnel only.
PRODUCT DATA LABEL
The Product data label is located on the outside door panel.
Figure 1 – Product Data Label

v
CE COMPLIANCE
CE marking states the compliance of the product with essential requirements listed in the
applicable European directive. Since the directives and applicable standards are subject to
continuous updates, and since Datalogic promptly adopts these updates, therefore the EU
declaration of conformity is a living document. The EU declaration of conformity is available
for competent authorities and customers through Datalogic commercial reference contacts.
Since April 20th, 2016 the main European directives applicable to Datalogic products require
inclusion of an adequate analysis and assessment of the risk(s). This evaluation was carried
out in relation to the applicable points of the standards listed in the Declaration of Conformity.
Datalogic products are mainly designed for integration purposes into more complex systems.
For this reason, it is under the responsibility of the system integrator to do a new risk
assessment regarding the final installation.
Warning
This is a Class A product. In a domestic environment this product may cause radio
interference in which case the user may be required to take adequate measures.
SUPPORT THROUGH THE WEBSITE
Datalogic provides several services as well as technical support through its website. Log on
to www.datalogic.com and click on the SUPPORT link which gives you access to:
•Downloads by selecting your product model from the dropdown list in the Search by
Product field for specific Data Sheets, Manuals, Software & Utilities, and Drawings;
•Repair Program for On-Line Return Material Authorizations (RMAs) plus Repair
Center contact information;
•Customer Service containing details about Maintenance Agreements;
•Technical Support through email or phone.

vi
GENERAL VIEW
Figure 2 – PWR-480B General View
8
1
2
3
4
5
5a
6
7
8
9
10
11
12
Key Lock
Product Data Label
AC Input Cable Compression Connector
Cable Entry Plate
AS-I Cable Compression Connectors
Monophase Switching Power Supply
Cooling Fan
AC Line Input Terminal Block
Thermal-magnetic circuit breaker
“DC OK” Terminal Block
24 Vdc Terminal Block
AS-I Cable Sealing Grommets
Low Voltage Current Limiting Fuses
9
6
7
1
2
3
4
5
10
11
12
5a

OPERATING FEATURES
1
1
1 OPERATING FEATURES
1.1 DESCRIPTION
The PWR-480B is an electrical cabinet housing a 24 Vdc power supply which is used to
power up a varying number of reading devices (depending on the product), along with their
relative accessory devices. See chapter 4 for details.
As shown in the Electrical Diagram in Appendix A, the AC Input Line passes through a
protective thermo-magnetic circuit breaker and connects to the monophase switching power
supply.
The 24 Vdc output power is connected to the output terminal blocks divided into two
sections: a direct connection block and a current-limiting block. While the direct connection
block is protected by the internal power supply features, the current limiting block is protected
by a Miniature circuit breaker (MCB), 4 A, 1p, C-Char.
Two output power supply status monitoring signals (DC-OK) are provided to connect to an
optional digital alarm. If for some reason the output voltage is reduced by less than 90% of
nominal) these lines open.
1.2 OUTPUT PROTECTION
The power supply implements both output short-circuit and overload protection.
1.2.1 Short-Circuit Protection
If a short-circuit occurs on the output lines causing the output voltage to drop below 20 Vdc,
the power supply enters hiccup mode where power is supplied for 2 seconds and then shuts
off for 17 seconds. This procedure is repeated until the short-circuit is resolved. Refer to the
diagram below.
Figure 3 – Short-Circuit Protection Hiccup Mode

PWR-480B INSTALLATION MANUAL
2
1
1.2.2 Overload Protection
In the event of sustained output current overloading, overload protection is provided where
overload power is supplied as explained in the examples below:
Example 1: Up to 120% power overload
The overload is supplied for approximately 12 seconds and then is reduced (Voltage and
Current) to about 104% power continuously. In this case output voltage is reduced but
remains above 20 Vdc.
Figure 4 – Overload Protection up to 120%

OPERATING FEATURES
3
1
Example 2: 125% power overload
The overload is supplied for approximately 10 seconds and then is reduced (Voltage and
Current) to about 95% power for another 10 seconds. In this case the output voltage falls
below 20 Vdc and therefore the power supply shuts down for a recovery time of 17 seconds.
This procedure is repeated until the excessive current overload is resolved.
Figure 5 – Overload Protection at 125%
Example 3: 150% power overload
The overload is supplied for approximately 4 seconds and then is reduced (Voltage and
Current) to about 48% power for another 2 seconds. In this case the output voltage falls
below 20 Vdc and therefore the power supply shuts down for a recovery time of 17 seconds.
This procedure is repeated until the excessive current overload is resolved.
Figure 6 – Overload Protection at 150%

PWR-480B INSTALLATION MANUAL
4
2
2 PRE-INSTALLATION CHECKLIST
This chapter can be used as a checklist to verify all the steps necessary to complete
installation of the PWR power supply.
CAUTION:
Opening the cabinet requires a key that should be used by a
person adequately advised or supervised by an electrically skilled person to
enable him or her to perceive risks and avoid hazards which electricity can
create. Internal components guarantee an IP20 degree of protection against
direct contact.
1) Read all information in this manual before installation, paying particular attention to all
Caution and Warning notes.
2) Mount the PWR to the Station frame using the brackets and bolts provided in the
package. See par. 3.1.
SYSTEM WIRING: DC OUTPUT
3) Connect your devices to the PWR according to your application.
Barcode Scanners
Correctly connect the AS-I cabling to the PWR using the AS-I cable wiring instructions
for backbone and branch wiring. See par. 4.3.1 and your scanner manual for details.
All cables must pass through the cable entry plate and the AS-I cable compression
connectors as described in pars. 4.1.1 and 4.1.2.
Image Based ID Readers
Connect your specific product as described in the sub-paragraph under 4.4 and the
reader manual. All cables must pass through the cable entry plate as described in par.
4.1.1.
SYSTEM WIRING: AC INPUT
4) To comply with EN 60950-1:2007 par.1.7.2.2, par. 2.7.1, par 2.7.4, par. 3.4.6, and to
protect the AC input connection to the device; a disconnecting device with built in
overcurrent and earth protection shall be installed external to the equipment according
to local regulations.
According to EN 60950-1:2007 par. 3.2.3; the AC input cable must have a maximum
diameter of 14mm and the conduit a max diameter of 16mm.
5) With AC line voltage OFF, wire the AC Line to the AC Line Input Terminal Block see par.
5.1.

PRE- INSTALLATION CHECKLIST
5
2
SYSTEM WIRING: TEST
6) Apply the AC line voltage from the building installation or the DWS-SWITCH and check
that the PWR powers up correctly. The green DC-OK light should be on steady and the
overload light (red) should off.
7) Close and lock the PWR enclosure and check that it does not open (lock functions
correctly).
The PWR-480B installation is now complete.

PWR-480B INSTALLATION MANUAL
6
3
3 MECHANICAL INSTALLATION
3.1 CABINET MOUNTING
The cabinet must be mounted to the reading station frame using the brackets and bolts
provided in the package.
1. Mount the bracket to the
cabinet.
2. Mount the cabinet to the frame.
Figure 7 – Mounting Brackets
IMPORTANT:The cabinet must be installed vertically in such a way that the
key lock is no higher than 1.90 m from the ground (see Fig. 2).
Figure 8 – PWR-480B cabinet max. height
Please note that the cabinet door can be unlocked and opened by using the key provided
along with the product.
max. 190 cm

LOW VOLTAGE ELECTRICAL CONNECTIONS
7
4
4 LOW VOLTAGE ELECTRICAL CONNECTIONS
4.1 DC LOW VOLTAGE CABLE INSERTION
The Cable Entry Plate and the AS-I Cable Compression Connectors have protection
capability of IP65.
4.1.1 Cable Entry Plate
Follow these instructions to correctly insert the cables:
1) Determine the number and size of the cables coming into and leaving the PWR-480B.
2) Locate the correct entry hole sizes and positions relative to these cables.
3) Press the cable end through the proper hole so that the gland material seals around it.
The Cable Entry Plate has 14 cable entry points with the following specifications:
Number of Entry Points
Cable Diameter
Millimeters
Inches
6
3.0 – 6.5
0.118 – 0.256
4
5.0 – 9.2
0.197 – 0.362
4
9.6 – 15.9
0.378 – 0.626
4.1.2 AS-I Cable Compression Connectors
Prepare the AS-I cable by stripping the wires and inserting first the compression connector
nut, then the AS-I cable sealing grommet.
Pass the AS-I cable through the compression connector and make sure there is enough
length to easily reach the 24 Vdc Terminal Block.
Seat the AS-I cable sealing grommet into the compression connector and tighten the
compression connector nut,
Figure 9 – Cable Insertion
AS-I cable
compression
connectors

PWR-480B INSTALLATION MANUAL
8
4
4.2 DC VOLTAGE TERMINAL BLOCK
Figure 10 – PWR-480B DC Output Power Connections
4.2.1 DC OK Monitoring
The DC voltage terminal block provides two wiring terminals (13-14), which monitor the
status of the switching power supply (DC OK feature). When the power supply module runs
correctly, lines 13 and 14 form a normally closed contact. If the power module experiences
problems (i.e. output overload causing output voltage to be reduced by less than 90% of
nominal) these lines open. Lines 13 and 14 are decoupled from the power output lines and
can be connected to a free digital input to signal this alarm condition.
4.2.2 DC Direct Output
The 24 volt DC Output terminals are divided into two sections: direct output and 4A current
limited output. Connect the output devices according to your application requirements.
The 4A current limited outputs are each protected by a miniature circuit breaker (MCB), 4A,
1p, C-Char device.
DC OK signals
DC Outputs
4 A MCB
protected DC
Outputs

LOW VOLTAGE ELECTRICAL CONNECTIONS
9
4
4.3 LASER BARCODE SCANNERS
4.3.1 Supply Capacity When Wiring Directly to AS-I Compatible
Scanners
For direct wiring, power distribution is performed simultaneously for all the scanners.
However all the scanner motors start up slowly so that there is no significant peak current
draw. See the specific scanner manual for consumption data.
The maximum number of same type scanners to be supplied for direct wiring by a single
PWR-480B is shown in the table below and depends on the wiring topology:
PWR-480B
Power Supply
Maximum Number of Scanners by Topology
Triple Branch Double Branch Single Branch
DS8110 22 18 9
DX8210 22 18 9
The following products are also AS-I compatible: DS5100, DM3610, SC5000. In case of
networks using a mix of products, you must calculate the total power consumption so as not
to exceed the limits for the specific topology used. See the specific product reference manual
in the Technical Features chapter for consumption data.
AS-I Single Branch 200 W max
AS-I Double Branch 200 W max per branch
AS-I Triple Branch 480 W max (200 W max per branch)
The power supply unit is connected directly to the scanners via AS-I cabling.
Figure 11 - Connecting PWR-480B Directly to Scanners
24 Vdc to scanners using AS-I cabling
AC in
DC OK (for REDs applications)

PWR-480B INSTALLATION MANUAL
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4
Refer to the specific scanner manual for I/O interface wiring connections.
4.3.2 AS-I Wiring Topologies
Figure 12 – Single Branch Topology
Figure 13 – Double Branch Topology
* 24 Vdc Cable must guarantee at least 23 Vdc at AS-I Terminal input terminal
Figure 14 – Triple Branch Topology
PWR-
480B
device
nodes
200 W max
24 Vdc AS-I single branch with end cap
Scanner device nodes
AS-I Terminal
24 Vdc AS-I
branches with end
caps (3)
Generic 24 Vdc Cable*
Dimensioner node (if present)
24 Vdc AS-I branch connected
to 4 A MCB block
PWR-
480B
200 W max for each branch; 480 W max total of all devices
PWR-
480B
device
nodes
200 W max for each branch
24 Vdc AS-I double branch with end caps

LOW VOLTAGE ELECTRICAL CONNECTIONS
11
4
4.3.3 Supply Capacity When Wiring Directly to Lonworks Scanners
For direct wiring, power distribution is performed simultaneously for all the scanners.
However all the scanner motors start up slowly so that there is no significant peak current
draw. See the specific scanner manual for consumption data.
The maximum number of scanners to be supplied for direct wiring by a single PWR-480B is
shown in the table below:
PWR-480B
Power Supply
Maximum Number of
Scanners Cables
DX8200A 12 CAB-8305 and CAB-8605
DS8100A 16 CAB-8305 and CAB-8605
DX6400 20* CAB-63xx
DS6400 / DS6300 24* CAB-63xx
NOTE:* The maximum current to be propagated through 6000 series
scanners is 2A, therefore a CAB-63xx power drop cable is required for
every three readers.
The power supply unit is connected directly to the scanners through Lonworks cables.
Figure 15 - Connecting PWR-480B Directly to Lonworks Scanners
Lonworks Cables
Wire Color
Meaning
Red
+ 24 Vdc
Black
GND
Refer to the specific scanner manual for I/O interface wiring connections.
AC in
24 Vdc to scanners using Lonworks cabling

PWR-480B INSTALLATION MANUAL
12
4
4.4 IMAGE-BASED ID READERS
4.4.1 Supply Capacity When Wiring to XRF410N Readers
The maximum number of XRF410N modules to be supplied by a single PWR-480B is shown
in the following table.
XRF410N Model Maximum Number of Modules
Base (Bxx) 8
Hi Perf (Hxx) 4
The power supply unit is connected to the XRF410N Base module through the CBX500 ATS-
001 according to the following example diagram:
Figure 16 - Connecting PWR-480B to XRF410N Base Modules
Custom Power Cable to CBX
PWR-480B
CBX
+ 24 Vdc
Vdc
GND
GND
AC in
24 Vdc
Ethernet Host
CBX500 ATS-001
XRF410N
Master
P.S.
CBL-1480-05
CAB-DS05-S
ID-NET™
Terminator
applied to last
module in
chain
Custom Cable

LOW VOLTAGE ELECTRICAL CONNECTIONS
13
4
The power supply unit is connected to the XRF410N Hi Perf module through the CBX500
ATS-001 according to the following example diagram. In this case separate power
connection is also supplied to the QL connector for Illuminator power.
Figure 17 - Connecting PWR-480B to XRF410N Hi Perf Modules
Custom Power Cable to CBX
CAB-MLP-0x Cable
PWR-480B
CBX
Wire Color
Meaning
+ 24 Vdc
Vdc
White
+ 24 Vdc
GND
GND
Blue
GND
AC in
24 Vdc
Ethernet Host
CBX500 ATS-001
XRF410N
Master
P.S.
CBL-1480-05
CAB-DS05-S
ID-NET™
Terminator
applied to last
module in
chain
CAB-MLP-05
Custom Cable

PWR-480B INSTALLATION MANUAL
14
4
4.4.2 Supply Capacity When Wiring to Matrix 450N Readers
The maximum number of Matrix 450Ns to be supplied by a single PWR-480B is shown in the
following table.
Maximum Number Readers
Matrix 450N
4
The power supply unit can be connected to the Matrix 450N readers according to the
following example diagram:
ID-NET Synchronized Network
Figure 18 - Connecting PWR-480B to a Matrix 450N ID-NET Synchronized Network
Custom Power Cable to CBX
CAB-LP-0x Cable to LT-03x
PWR-480B
CBX
Wire Color
Meaning
+ 24 Vdc
Vdc
Brown/White
+ 24 Vdc
GND
GND
Black/Blue
GND
AC in
Ethernet Host
CAB-LP-0x
QL
Custom Cable
CBX with
BA600
PS
The Matrix M450N ID-NET Master
connected to the CBX uses the CAB
-LD
-
102 no power cable while the Slaves
connected to the QLs use the CAB
-LD-
002
power cable between the reader and its
relative LT-03x illuminator.
ID-NET™
Terminator
applied to
last reader in
chain
24 Vdc