Datalogic PWR-120 User manual

INSTALLATION MANUAL
> PWR-120

Datalogic S.r.l.
Via S. Vitalino 13
40012 Calderara di Reno
Italy
PWR-120 Installation Manual
Ed.: 06/2017
© 2002 – 2017 Datalogic S.p.A. and/or its affiliates ALL RIGHTS RESERVED. Without limiting the
rights under copyright, no part of this documentation may be reproduced, stored in or introduced into a
retrieval system, or transmitted in any form or by any means, or for any purpose, without the express
written permission of Datalogic S.p.A. and/or its affiliates.
Datalogic and the Datalogic logo are registered trademarks of Datalogic S.p.A. in many countries,
including the U.S.A. and the E.U.
Matrix 120, DL.CODE and X-PRESS are trademarks of Datalogic S.p.A. and/or its affiliates. All other
trademarks and brands are property of their respective owners.
Datalogic shall not be liable for technical or editorial errors or omissions contained herein, nor for
incidental or consequential damages resulting from the use of this material.
821000725 Rev. G

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CONTENTS
SAFETY REGULATIONS ...........................................................................................iv
Electrical Safety........................................................................................................... iv
Product Data Label...................................................................................................... iv
CE Compliance............................................................................................................. v
Support Through the Website....................................................................................... v
GENERAL VIEW.........................................................................................................vi
1GUIDE TO INSTALLATION .........................................................................................1
System Wiring: AC Input...............................................................................................1
System Wiring: DC Output............................................................................................1
System Wiring: Test......................................................................................................1
2INSTALLATION ...........................................................................................................2
2.1Cabinet Mounting..........................................................................................................2
2.2PWR-120 Electrical Diagram........................................................................................3
2.3Cable Insertion..............................................................................................................4
2.3.1Compression Connectors .............................................................................................4
2.3.2Installing the AS-I Cable ...............................................................................................4
3ELECTRICAL CONNECTIONS ...................................................................................5
3.1.1Input AC Line Voltage...................................................................................................6
3.2Laser Barcode Scanners ..............................................................................................7
3.2.1Supply Capacity When Wiring Directly to AS-I Compatible Scanners..........................7
3.2.2Supply Capacity When Wiring Directly to Lonworks Scanners.....................................8
3.3Image-Based ID Readers .............................................................................................9
3.3.1Supply Capacity When Wiring to XRF410N Readers...................................................9
3.3.2Supply Capacity When Wiring to Matrix 450N Readers .............................................11
4TECHNICAL FEATURES...........................................................................................12

iv
SAFETY REGULATIONS
ELECTRICAL SAFETY
This product conforms to the applicable requirements contained in the European Standard
for electrical safety EN 60950-1 at the date of manufacture.
WARNINGS or CAUTIONS: This symbol identifies a hazard or procedure
that, if incorrectly performed, could cause personal injury or result in
equipment damage. It is also used to bring the user’s attention to details that
are considered IMPORTANT. Operations having this symbol must be
performed by qualified personnel only.
HIGH VOLTAGE CAUTION: This symbol alerts the user they are about to
perform an action involving, either a dangerous level of voltage, or to warn
against an action that could result in damage to devices or electrical shock.
The AC Socket Label appears as follows:
Figure 1 – AC Socket Label
PRODUCT DATA LABEL
The Product data label is located on the inside door panel.

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CE COMPLIANCE
CE marking states the compliance of the product with essential requirements listed in the
applicable European directive. Since the directives and applicable standards are subject to
continuous updates, and since Datalogic promptly adopts these updates, therefore the EU
declaration of conformity is a living document. The EU declaration of conformity is available
for competent authorities and customers through Datalogic commercial reference contacts.
Since April 20th, 2016 the main European directives applicable to Datalogic products require
inclusion of an adequate analysis and assessment of the risk(s). This evaluation was carried
out in relation to the applicable points of the standards listed in the Declaration of Conformity.
Datalogic products are mainly designed for integration purposes into more complex systems.
For this reason it is under the responsibility of the system integrator to do a new risk
assessment regarding the final installation.
Warning
This is a Class A product. In a domestic environment this product may cause radio
interference in which case the user may be required to take adequate measures.
SUPPORT THROUGH THE WEBSITE
Datalogic provides several services as well as technical support through its website. Log on
to www.datalogic.com and click on the SUPPORT > Unattended Scanning Systems
category link. From this page you can select your product model from the dropdown list
which gives you access to:
Downloads including Data Sheets, Manuals, Software & Utilities, and Drawings;
Repair Program for On-Line Return Material Authorizations (RMAs) plus Repair
Center contact information;
Service Program containing details about Maintenance Agreements;
Technical Support through email or phone.

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GENERAL VIEW
Figure 2 – PWR-120 General View
1
2
1
2
3
4
5
6
7
8
9
Key Lock
Compression Connectors
AS-I Cable Sealing Grommet
Monophase Switching Power Supply
Safety Fuse
AC Socket (for use only during maintenance)
AC Line Input Terminal Block
24 Vdc Terminal Block
Product Data Label
3
4
5
6
7
8 9

GUIDE TO INSTALLATION
1
1
1 GUIDE TO INSTALLATION
The following can be used as a checklist to verify all the steps necessary to complete
installation of the PWR power Supply.
CAUTION: Before opening the device, or performing any installation or
maintenance procedures, make sure the external AC disconnecting device is
switched OFF.
SYSTEM WIRING: AC INPUT
1) Read all information in this manual before installation, paying particular attention to all
Caution and Warning notes.
2) Mount the PWR to the Station frame using the brackets and bolts provided in the
package. See par. 2.1.
3) To comply with EN60950-1:2007 par.1.7.2.2, par. 2.7.1, par 2.7.4, par. 3.4.6, and to
protect the AC input connection to the device; a disconnecting device with built in
overcurrent and earth protection shall be installed external to the equipment according
to local regulations.
4) For proper sealing, use the correct size compression connector according to the cable
size that must pass through it. See par. 2.3.1.
According to EN60950-1:2007 par. 3.2.3; the AC input cable must have a maximum
diameter of 14mm and the conduit a max diameter of 16mm. (This rule is already
guaranteed by the factory mounted compression connectors.)
5) With AC line voltage OFF, wire the AC Line input to the PWR AC Terminal Block see
par. 3.1.1.
SYSTEM WIRING: DC OUTPUT
6) Connect your devices to the PWR according to your application.
To Barcode Scanners
Correctly connect the AS-I cabling to the PWR using the AS-I cable wiring instructions for
backbone and branch wiring. See par. 3.2.1 and your scanner manual for details. All
cables must pass through the compression connector as described in par. 2.3.
To Image Based ID Readers
Connect your specific product as described in the sub-paragraph under 3.3 and the reader
manual. All cables must pass through the compression connector as described in par. 2.3.
SYSTEM WIRING: TEST
7) Close and lock the PWR enclosure.
8) Apply the AC line voltage from the building installation and check that the PWR powers
up correctly.
The installation is now complete.

PWR-120 INSTALLATION MANUAL
2
2
2 INSTALLATION
The PWR-120 is an industrial cabinet housing a 24 Vdc power supply which is used to power
up a varying number of reading devices (depending on the product), along with their relative
accessory devices. See chapter 3 for details.
CAUTION: Before opening the device, or performing any installation or
maintenance procedures, make sure the external AC disconnecting device is
switched OFF.
2.1 CABINET MOUNTING
The cabinet must be mounted to the reading station frame using the brackets and bolts
provided in the package.
1. Mount the bracket to the
cabinet.
2. Mount the cabinet to the frame.

INSTALLATION
3
2
2.2 PWR-120 ELECTRICAL DIAGRAM
The PWR-120 components are electrically connected as displayed in the following diagram:
Figure 3 - PWR-120 Electrical Diagram
CAUTIONS: * The AC socket is connected directly to the AC line and must
only be used during system maintenance. 5A max.
Two-Pole
Disconnecting Switch
Fused 2A
Monophase Switching
Power Supply AC DC
N
L
PE
* AC Socket
5A max.
24 Vdc

PWR-120 INSTALLATION MANUAL
4
2
2.3 CABLE INSERTION
The compression connectors have IP65 protection capability. All cables must pass through
the compression connectors.
2.3.1 Compression Connectors
Follow these instructions to correctly insert the cables:
1) Determine the number and size of the cables coming into and leaving the PWR-120.
2) Locate the correct compression connector sizes and positions relative to these cables.
3) Pass the cable end through the proper compression connector so that the gland material
seals around it when tightened.
There are two compression connector sizes with the following specifications:
Number of Compression
Connectors
Cable Diameter
Millimeters Inches
1 9 – 14 0.354 – 0.551
3 3.5 – 8 0.138 – 0.315
1 7 – 13 0.276 – 0.512
2.3.2 Installing the AS-I Cable
Prepare the AS-I cable by stripping the wires and inserting first the compression connector
nut, then the AS-I cable sealing grommet.
Pass the AS-I cable through the compression connector and make sure there is enough
length to easily reach the 24 Vdc Terminal Block.
Seat the AS-I cable sealing grommet into the compression connector and tighten the
compression connector nut,
AS-I cable

ELECTRICAL CONNECTIONS
5
3
3 ELECTRICAL CONNECTIONS
The PWR-120 power unit provides a terminal block through which AC Line voltage enters
and 24 Vdc Low Voltage output is provided.
Figure 4 - Terminal Block

PWR-120 INSTALLATION MANUAL
6
3
3.1.1 Input AC Line Voltage
Wire according to the following points:
Primary wiring: Overcurrent protection should be provided by a 16 A building installation
circuit breaker. Wiring methods from the branch circuit breaker to the PWR-120 power supply
shall comply with the National Electric Code ANSI\NFPA.
For primary wiring use a 3-conductor cable with minimum size 2.5 mm2(13 AWG), for every
conductor. Choose the overall cable diameter and UL Listed conduits accordingly. These
conductors have to be inserted into the dedicated terminal blocks on the DIN rail (see
diagram) which are marked Line (L) neutral (N) and Protection Earth (PE).
The terminal block marked with the ground symbol is a special block which allows direct
connection of the Protection Earth with the enclosure of the PWR-120.
The AC input cable must be inserted through one of the compression connectors and the
individual wires installed into the AC terminal block.
Replace the protection cover over the spring clamp connector after correctly installing the
wires.
The AC socket can only be used during maintenance procedures.
Figure 5 – PWR-120 AC Line Terminal Block with Protection Cover
CAUTION: The Station Frame to which PWR-120 is mounted must also be
connected to the plant ground (Protection Earth).
protection cover

ELECTRICAL CONNECTIONS
7
3
3.2 LASER BARCODE SCANNERS
3.2.1 Supply Capacity When Wiring Directly to AS-I Compatible
Scanners
For direct wiring, power distribution is performed simultaneously for all the scanners.
However all the scanner motors start up slowly so that there is no significant peak current
draw. See the specific scanner manual for consumption data.
The maximum number of scanners to be supplied for direct wiring is shown in the table
below:
PWR-120
Power Supply
Maximum Number of Scanners
Single Branch
DS8110 6
DX8210 6
The power supply unit is connected directly to the scanners via AS-I cabling.
Figure 6 - Connecting PWR-120 to AS-I Compatible Scanners
Refer to the specific scanner manual for I/O interface wiring connections.
24 Vdc to scanners using AS-I cabling with end capAC in

PWR-120 INSTALLATION MANUAL
8
3
3.2.2 Supply Capacity When Wiring Directly to Lonworks Scanners
For direct wiring, power distribution is performed simultaneously for all the scanners.
However all the scanner motors start up slowly so that there is no significant peak current
draw. See the specific scanner manual for consumption data.
The maximum number of scanners to be supplied for direct wiring by a single PWR-120 is
shown in the table below:
PWR-120
Power Supply
Maximum Number of
Scanners Cables
DX8200A 3 CAB-8305 and CAB-8605
DS8100A 4 CAB-8305 and CAB-8605
DX6400 5* CAB-63xx
DS6400 / DS6300 6* CAB-63xx
NOTE: * The maximum current to be propagated through 6000 series
scanners is 2A, therefore a CAB-63xx power drop cable is required for
every three readers.
The power supply unit is connected directly to the scanners through Lonworks cables.
Figure 7 – Connecting PWR-120 to Lonworks Scanners
Lonworks Cables
Wire Color Meaning
Red 24 V+
Black 0 V-
Refer to the specific scanner manual for I/O interface wiring connections.
24 Vdc to scanners using Lonworks cables
AC in

ELECTRICAL CONNECTIONS
9
3
3.3 IMAGE-BASED ID READERS
3.3.1 Supply Capacity When Wiring to XRF410N Readers
The maximum number of XRF410N modules to be supplied by a single PWR-120 is shown
in the following table.
Maximum Number of Modules
XRF410N Model
Base (Bxx) 2
Hi Perf (Hxx) 1
The power supply unit is connected to the XRF410N Base module through the CBX500 ATS-
001 according to the following example diagram:
Figure 8 - Connecting PWR-120 to XRF410N Base Modules
Custom Power Cable to CBX
PWR-120 CBX
24 V+ Vdc
0 V- GND
AC in
24 Vdc
Ethernet Host
CBX500 ATS-001
XRF410N
Master
P.S.
CBL-1480-05
CAB-DS05-S
ID-NET™
Terminator
applied to last
module in
chain
Custom Cable

PWR-120 INSTALLATION MANUAL
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3
The power supply unit is connected to the XRF410N Hi Perf module through the CBX500
ATS-001 according to the following example diagram. In this case separate power
connection is also supplied to the QL connector for Illuminator power.
Figure 9 - Connecting PWR-120 to an XRF410N Hi Perf Module
Custom Power Cable to CBX CAB-MLP-0x Cable
PWR-120 CBX Wire Color Meaning
24 V+ Vdc White 24 V+
0 V- GND Blue 0 V-
AC in
24 Vdc
Ethernet Host
CBX500 ATS-001
XRF410N
Master
P.S.
CBL-1480-05
CAB-DS05-S
ID-NET™
Terminator
CAB-MLP-05
Custom Cable

ELECTRICAL CONNECTIONS
11
3
3.3.2 Supply Capacity When Wiring to Matrix 450N Readers
One PWR-120 is able to power in parallel:
one Matrix 450N + LT-03x illuminator
one CBX connection box with all the standard sensors
The power supply unit can be connected to the Matrix 450N readers according to the
following example diagram:
Figure 10 - Connecting PWR-120 to a Matrix 450N
Custom Power Cable to CBX CAB-LP-0x Cable to LT-03x
PWR-120 CBX Wire Color Meaning
24 V+ Vdc Brown/White 24 V+
0 V- GND Black/Blue 0 V-
AC in
24 Vdc
Ethernet Host
CAB-LP-0x
Custom Cable
CBX
PS
The Matrix M450N uses the
CAB-LD-102 no power cable
between the reader and its
relative LT-03x illuminator.
CAB-MS0x

PWR-120 INSTALLATION MANUAL
12
4
4 TECHNICAL FEATURES
ELECTRICAL FEATURES
Input Voltage AC from 100 to 240 V
from 50 to 60 Hz
Input Current Consumption Max. 6.6 A
(Max. 1.6 A for power supply – output at full load)
(Max. 5 A for internal AC socket)
Output Voltage 24 Vdc (adjustable 18-29.5 Vdc)
Nominal Output Current 5 A (full load)
ENVIRONMENTAL FEATURES
Operating temperature 0° to +50 °C (32° to +122 °F)
Storage temperature -20° to +70 °C (-4° to +158 °F)
Humidity 90% non condensing
Protection Class IP65*
PHYSICAL FEATURES
Mechanical dimensions
HxLxD
300 x 300 x 210 mm
(11.8 x 11.8 x 8.26 in)
Weight 9 kg (19.84 lb)
* when all unused compression connectors are sealed with the appropriate plugs.

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