DDC SB-3624XIX-3L0 Series User manual

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Synchro/Resolver-to-Digital
PCI Interface Card
Hardware Manual
© 2013 Data Device Corporation. All trademarks are the property of their respective owners.
Model: SB-3624XIX-3L0
For more information: www.ddc-web.com/SB-3624XIX
Applications
• Motor Control
• Machine Tool Control
• Antenna Control
• Robotics
• Gimbal Control
• Process Control Systems
Reliable and easy-to-use, DDC’s half-size PCI card provides intelligent interfacing between a Synchro or Resolver's
output and a PCI Bus.
Custom Design Capability - DDC can customize designs for all
cards, ranging from simple modifications of standard products to
fully customized solutions for commercial, military, aerospace,
and industrial applications.
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DDC's Synchro/Resolver Solutions
Synchro/Resolver-to-Digital | Digital-to-Synchro/Resolver
Since introducing the first synchro converter module in 1968, DDC has taken the lead role in the design and
manufacture of modern data conversion products. Written by our expert staff, the Synchro/Resolver Conversion
Handbook was the first integrated reference source on synchro/resolver data converters, and has served as a
teaching aid for many engineers and operators over the years.
DDC offers a complete line of Synchro/Resolver instrument-grade cards and test equipment including angle position
indicators and simulators, plus a variety of hardware and software to meet today’s commercial, military, and COTS/
MOTS requirements.
Moreover, DDC is the world’s leading supplier of Synchro/Resolver-to-Digital and Digital-to-Synchro/Resolver
components—the smallest, most accurate synchro/resolver-to-digital and digital-to-synchro/resolver converters
available, today. Most of these single chip and hybrid converters are based on ASIC designs, yielding the most
reliable converters ever offered, and are the building blocks for DDC’s card-level products.
Military and industrial applications include radar, IR, and navigation systems, fire control, flight instrumentation/
simulators, motor/motion feedback controls and drives, and robotics systems. MIL-PRF-38534 processing is
available on many products.
Form Factors, Software, & Drivers
As the link between user and hardware, software determines the quality of the user's experience. DDC is
committed to supplying the latest drivers and Graphical User Interfaces (GUIs) to support our hardware. GUIs are
supplied with the SB-36240, our six-channel angle indicator PCI card, and the SB-3622X, our six-channel angle
simulator PCI card. DDC provides support for high-levelfunction calls to support embedded test program
development.
DDC supplies Synchro/Resolver board level products in a variety of form factors including multichannel and
instrument grade USB, PCI-Express, PCI, cPCI, PMC, PC/104, ISA, and VME boards.
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DATA DEVICE CORPORATION
Data Device Corporation SB-3624XIX-3L0 Manual
www.ddc-web.com Rev D -10/15
i
SB-3624XIX-3L0 SYNCHRO/RESOLVER-TO-DIGITAL
PCI INTERFACE CARD HARDWARE/SOFTWARE MANUAL
MN-3624XIX-001
The information provided in this Manual is belived to be accurate; however, no
responsibility is assumed by Data Device Corporation for its use, and no license or rights
are granted by implication or otherwise connection therewith.
Specifications are subject to change without notice.
Please visit our Web site at http://www.ddc-web.com/ for the latest information.
All rights reserved. No part of this Manual may be reproduced or transmitted in any form
or by any mean, electronic, mechanical photocopying recording, or otherwise, without
the prior written permission of Data Device Corporation.
105 Wilbur Place
Bohemia, New York 11716-2426
Tel: [phone], Fax: [phone]
World Wide Web -http://www.ddc-web.com
For Technical Support - 1-800-DDC-5757 ext. 7771
United Kingdom -Tel: [phone], Fax: [phone]
France -Tel: [phone], Fax: [phone]
Germany Tel: [phone], Fax: [phone]
Japan -Tel: [phone], Fax: [phone]
Asia -Tel: [phone] © 2010 Data Device Corp.
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RECORD OF CHANGE
Data Device Corporation SB-3624XIX-3L0 Manual
www.ddc-web.com Rev D -10/15
ii
Revision Date Pages Description
A 3/2008 All Initial Release
B 7/2010 All Added Linux/LabVIEW Software Installation Instructions and Overview of Package Contents.
Updated in new format
C 10/12/2010 69
Figure 34 "Synchro or Resolver/Direct Input Signal
Configuration", swap the two labels "Synchro" and
"Resolver/Direct" Also on Pg. 69 Table 10, the
"Location" for each "Input Type" changed to the
following: 2V Direct - Lower Sockets 11.8V Resolver -
Lower Sockets 11.8V Synchro - Upper Sockets 90V
Synchro - Upper Sockets
D 10/2015 All New software package release compatable with
Windows Vista, Windows 7 and Windows 8.
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TABLE OF CONTENTS
Data Device Corporation SB-3624XIX-3L0 Manual
www.ddc-web.com Rev D -10/15
iii
1SOFTWARE LICENSE AND POLICIES .......................................................... VIII
2PREFACE.............................................................................................................1
2.1 Text Usage..................................................................................................................1
2.2 Standard Definitions....................................................................................................1
2.3 Special Handling and Cautions ...................................................................................1
2.4 Trademarks.................................................................................................................1
2.5 Update Policy..............................................................................................................1
2.6 Technical Support .......................................................................................................2
3OVERVIEW ..........................................................................................................3
3.1 Features......................................................................................................................3
3.2 System Requirements.................................................................................................3
3.3 Supported Hardware...................................................................................................3
3.4 Applications.................................................................................................................4
3.5 Specifications..............................................................................................................5
4HARDWARE INSTALLATION .............................................................................7
4.1 Card Installation..........................................................................................................7
4.2 Hardware Configuration ..............................................................................................9
4.2.1 Connector Signal Configuration for Velocity or A quad B.................................12
4.2.2 Signal Input Configuration...............................................................................12
4.2.3 Input and Output Options................................................................................13
4.3 Driver Installation ......................................................................................................14
4.3.1 Windows Vista/7/8 Driver Installation ..............................................................14
4.3.2 Windows 2000/XP Driver Installation...............................................................14
4.3.3 Windows NT Driver Installaltion.......................................................................17
4.3.4 Linux Driver Installation...................................................................................17
5DETAILED ARCHITECTURE.............................................................................21
5.1 Mechanical Outline....................................................................................................21
5.2 Synchro / Resolver to Digital Channels .....................................................................22
5.2.1 Signal Connections .........................................................................................22
5.2.2 Bandwidth.......................................................................................................23
5.2.3 Synthesized Reference...................................................................................23
5.2.4 Incremental Encoder Emulation (A Quad B)....................................................23
5.2.5 Velocity Output................................................................................................24
5.2.6 Built-in-Test (BIT) Output ................................................................................25
5.2.7 Two Speed......................................................................................................25
5.2.8 Self Test..........................................................................................................25
5.2.9 On-board Reference Sine Oscillator................................................................25
6SOFTWARE INSTALLATION............................................................................26
6.1 Windows Software Overview.....................................................................................26
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TABLE OF CONTENTS
Data Device Corporation SB-3624XIX-3L0 Manual
www.ddc-web.com Rev D -10/15
iv
6.1.1 Motion Feedback Board Manager Application.................................................26
6.1.2 Windows GUI..................................................................................................27
6.1.3 Synchro / Resolver Test System API Library...................................................27
6.1.4Windows Console Application.........................................................................27
6.2 Linux Software Overview...........................................................................................27
6.2.1 DDC Card Manager Application ......................................................................27
6.2.2 Sample Program.............................................................................................27
6.2.3 Synchro library header and binary files ...........................................................28
6.3 LabVIEW Support Software Overview.......................................................................28
6.3.1 API Library function VI’s..................................................................................28
6.3.2 Example VI’s...................................................................................................28
6.3.3 Demo Application............................................................................................28
6.4 Windows Software Installation...................................................................................28
6.5 DDC Card Manager (Windows Vista/7/8)..................................................................29
6.6 DDC Card Manager (Windows 2000/XP) ..................................................................31
6.7 Graphical User Interface (GUI) Application (Windows Vista/7/8) ...............................36
6.7.1 Initialization .....................................................................................................36
6.7.2 Parameter Setup.............................................................................................37
6.4 Graphical User Interface (GUI) Application (Windows 2000/XP) ...............................40
6.5 Console Application...................................................................................................46
6.5.1 Read Angle Information...................................................................................48
6.5.2 Set Oscillator Frequency.................................................................................50
6.5.3 Set Amplitude..................................................................................................50
7LIBRARY FUNCTION CALLS ...........................................................................51
char* WINAPI Initialize (int card)........................................................................................51
int WINAPI End_SelfTest (int Card)...................................................................................52
int WINAPI Get_Card_Type (int Card)...............................................................................53
int WINAPI Get_DLL_Version (void)..................................................................................53
int WINAPI Get_Last_Error (char *ErrorMsg).....................................................................54
int WINAPI Read_Bandwidth (int Card, int Channel)..........................................................55
int WINAPI Read_Bite (int card, int channel)......................................................................56
int WINAPI Read_Counter (int Card, int Channel)..............................................................57
int WINAPI Read_Direction (int Card, int Channel)............................................................58
int WINAPI Read_Encoder (int Card, int Channel).............................................................59
int WINAPI Read_Inhibit (int Card, int Channel).................................................................60
int WINAPI Read_Resolution (int Card, int Channel) .........................................................61
int WINAPI SelfTest (int Card) ...........................................................................................62
int WINAPI Start_SelfTest (int Card)..................................................................................63
long WINAPI Read_Angle (int Card, int Channel)..............................................................64
void WINAPI Close (int Card) ............................................................................................65
void WINAPI Program_Amplitude (int Card, int Amplitude)................................................66
void WINAPI Program_Bandwidth (int Card, int Channel, int Bandwidth)...........................67
void WINAPI Program_Encoder (int Card, int Channel, int Encoder) .................................68
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TABLE OF CONTENTS
Data Device Corporation SB-3624XIX-3L0 Manual
www.ddc-web.com Rev D -10/15
v
void WINAPI Program_Encoder_Resolution (int Card, int Channel, int Resolution)...........69
void WINAPI Program_Frequency (int Card, int Frequency)..............................................70
void WINAPI Program_Inhibit (int Card, int Channel, int Control).......................................71
void WINAPI Program_Resolution (int Card, int Channel, int Resolution)..........................72
void WINAPI Reset_Counter (int Card, int Channel)..........................................................73
void WINAPI Twospeed_Inhibit (int Card, int Channels) ....................................................74
WORD WINAPI Read_Angle_WORD (int Card, int Channel) ............................................75
WORD WINAPI Read_Converter (int Card, int Channel)...................................................76
8ORDERING INFORMATION ..............................................................................78
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LIST OF FIGURES
Data Device Corporation SB-3624XIX-3L0 Manual
www.ddc-web.com Rev D -10/15
vi
Figure 1. SB-3624XIX-3L0 SYNCHRO/RESOLVER-TO-DIGITAL............................................4
Figure 2. SB-3624XIX-3L0X PCI Card Block Diagram..............................................................8
Figure 3. Mating Connector.....................................................................................................10
Figure 4. J2 Jumper Configuration ..........................................................................................12
Figure 5. Synchro or Resolver/Direct Input Signal Configuration.............................................12
Figure 6. Resolver Signal Input Configuration.........................................................................13
Figure 7. Add New Hardware Wizard Screen..........................................................................15
Figure 8. Search for New Driver Screen..................................................................................15
Figure 9. Search This Location for Driver Screen....................................................................16
Figure 10. Install Driver From Location Screen .......................................................................16
Figure 11. Driver Installation Complete Screen.......................................................................17
Figure 12. SB3624XIX-3L0 Mechanical Outline ......................................................................21
Figure 13. SB-3624XIX-3L0 Card Assembly...........................................................................22
Figure 14. Incremental Encoder Emulation Timing..................................................................24
Figure 15. DDC Card Manager Location.................................................................................30
Figure 16. DDC Card Manager Device Number Assignment ....................................................31
Figure 17. Control Panel Window............................................................................................32
Figure 18. Motion Feedback Devices Window.........................................................................32
Figure 19. Modfy Device Window............................................................................................33
Figure 20. Modify Pull-Down Menu..........................................................................................33
Figure 21. Device Number in Use! Warning ............................................................................33
Figure 22. Modify Device Window (Close)...............................................................................34
Figure 23. Motion Feedback Devices Window (Device # Assigned)........................................34
Figure 24. Motion Feedback Devices Window (Show all Devices)..........................................34
Figure 25. Device Driver Information Window .........................................................................35
Figure 26. Motion Feedback Devices Window (Close)............................................................35
Figure 27. New GUI Workspace..............................................................................................36
Figure 28. Selecting Desired Card...........................................................................................37
Figure 29. One Speed Mode.....................................................................................................38
Figure 30. Two Speed Mode ...................................................................................................38
Figure 31. Channel Settings....................................................................................................39
Figure 32. Accessing the GUI Application...............................................................................40
Figure 33. Select Card Screen ................................................................................................41
Figure 34. Self-Test Results....................................................................................................41
Figure 35. Options Screen - Oscillator Resolution Shown.......................................................42
Figure 36. Options Screen - Select Channel Shown ...............................................................43
Figure 37. Options Screen - Resolution Shown.......................................................................43
Figure 38. Options Screen - Encoder Output Resolution Shown.............................................44
Figure 39. Angular Position Screen - One Speed....................................................................45
Figure 40. Angular Position Screen - Two Speed....................................................................46
Figure 41. Console Application Function Select Screen..........................................................47
Figure 42. Console Application Test Results for Read Operation............................................48
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LIST OF TABLES
Data Device Corporation SB-3624XIX-3L0 Manual
www.ddc-web.com Rev D -10/15
vii
Table 1. SB-3624XIX-3L0 Specifications (Per Channel) .............................................................5
Table 2. SB3624XIX-3L0 Pin Out............................................................................................11
Table 3. Signal Input Configuration ...........................................................................................13
Table 4. Oscillator Type.............................................................................................................13
Table 5. Input Type....................................................................................................................14
Table 6. Dynamic Characteristics..............................................................................................23
Table 7. Velocity Characteristics ...............................................................................................24
Table 8. BIT Fault Conditions..................................................................................................25
Table 9. Angular Position Screen..............................................................................................45
Table 10. Self-Test Result Codes..............................................................................................48
Table 11. Register Format.........................................................................................................48
Table 12. Oscillator Frequency..................................................................................................50
Table 13. Oscillator Amplitude...................................................................................................50
Table 14. ErrorMsg Values........................................................................................................54
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