DeeZee DZ 99600 User manual

!
!
!
1-800-779-2102(
(
Mon!–!Thurs:!8:00am!-!5:00pm!|!!Friday:!8:00am!-!4:00pm!CST!
!
!
INSPECT(YOUR(PRODUCT(FOR(DAMAGE(&(MISSING((
PARTS(BEFORE(PROCEEDING(TO(INSTALLATION(
!
!
PROCEDURE(FOR(RETURNS(OR(MISSING(HARDWARE!
-PLEASE!CONTACT!THE!ORIGINAL!POINT!OF!PURCHASE!FOR:!
SHIPPING!DAMAGE,!RETURNS,!OR!WARRANTY!CLAIMS!
!
-CONTACT!DEE!ZEE!DIRECTLY!FOR!MISSING!PARTS!OR!HARDWARE!
!
!
WWW.DEEZEE.COM(
!
REGISTER!YOUR!PRODUCT!ONLINE:!www.deezee.com/registration!
!!!!!!!!!!VIEW!INSTRUCTIONS!ONLINE:!www.deezee.com/instructions(
(
(
(
(
(
(
(
!
Operating,!servicing,!and!maintaining!a!passenger!vehicle!can!expose!you!to!chemicals!such!as!lead,!!
phthalates,!engine!exhaust,!and!carbon!monoxide!that!are!known!to!the!State!of!California!cause!cancer!!
and!birth!defects!or!other!reproductive!harm.!To!minimize!exposure,!service!your!vehicle!and!its!!
accessories!in!a!well-vented!area!and!wear!gloves!or!wash!your!hands!frequently.!
! !

!
(
(
(
DEE(ZEE,(INC.(WARRANTY(AGREEMENT(
(
Dee!Zee,!Inc.!guarantees!the!original!purchaser!a!limited!lifetime!warranty!against!manufacturer!defects!in!materials,!
workmanship,!and!design!under!normal!use,!excluding!damage!resulting!from!road!hazards!such!as!gravel!or!other!debris,!
product!misuse,!improper!installation,!impairments!from!accidents,!product!modifications,!improper!repairs,!spills,!vandalism,!
product!neglect,!or!acts!of!God.!!
!
This!warranty!applies!only!to!the!original!purchaser!of!new!product(s)!and!is!limited!to!the!replacement!of!genuine!Dee!Zee!
products.!Modification!of!any!kind!to!Dee!Zee!products!voids!all!warranty!coverage.!Warranty!does!not!include!electrical!
components,!installation,!cost!of!removal,!labor,!transportation!costs,!loss!of!use,!inconvenience,!or!consequential!damages.!!
!
!
WARRANTY(COVERAGE(-(MATERIALS(&(WORKMANSHIP(
!
LIMITED'LIFETIME'WARRANTY:((
•
STAINLESS(STEEL:!Side!Steps,!Grill!Guards,!Bull!Bars,!Bed!Caps,!and!Side!Rails!
•
ALUMINUM:!Side!Steps,!Running!Boards,!Storage!Boxes,!Transfer!Tanks,!Bed!Protection,!Side!Rails,!Invis-A-Racks,!and!
Cab!Racks!!
•
PLASTIC:!Storage!Boxes!
•
OTHER:!Front!and!Rear!Bumpers!
THREE-YEAR'WARRANTY:((
•
POWDER-COATED(/(E-COATED(STEEL:!Side!Steps,!Running!Boards,!Storage!Boxes,!Transfer!Tanks,!Cab!Racks,!Sport!Bar!
Ladder!Racks,!Cargo!Carriers,!Mounting!Brackets!(NX,!Rough!Step,!and!Bumper!Guards!only)!
•
OTHER:!Tailgate!Assist,!Bed!Mats,!Floor!Mats,!Auxiliary!Fuel!Connection!Kits,!and!All!Products!Not!Otherwise!Listed!
Individually!
!
WARRANTY(COVERAGE(–(FINISH(PROTECTION(!
The!finish!of!all!Dee!Zee!products!is!covered!for!one-year!(1)!from!the!date!of!purchase.!Dee!Zee!products!have!a!high!quality!
finish!that!must!be!cared!for!and!maintained!like!any!other!exposed!finish!on!the!vehicle.!Protect!the!finish!with!non-abrasive!
automotive!wax!(e.g.!Pure!Carnauba)!on!a!regular!basis.!Applying!soaps,!polishes,!or!waxes!that!contain!an!abrasive!compound!
may!scratch!the!finish!and!leave!the!exposed!material!susceptible!to!corrosion.'
'
WARRANTY(COVERAGE(–(COMPONENT(PARTS!
Operational!items!such!as!shocks,!latches,!hinges,!and!wear!items!including,!but!not!limited!to,!mud!flaps,!step!pads,!toolbox!
tray,!end!caps,!hardware,!seals,!etc.!have!a!one-year!(1)!warranty.!Replacement!component!parts!can!be!ordered!via!credit!card!
(MasterCard!or!VISA)!by!calling!1-800-779-2102.!All!replacement!parts!are!non-returnable!and!non-refundable.!!

GPI®(FUEL(PUMPS(&(ACCESSORIES(
(
All!Great!Plains!Industries!(GPI)!products,!including!transfer!tank!pumps!and!fuel!meters!are!covered!by!GPI’s!warranty!policies.!
Dee!Zee’s!warranty!terms!do!not!apply!to!GPI!products.!To!submit!a!warranty!claim,!please!contact!GPI!at!1-800-835-0113!or!
visit!www.gpi.net.!!
(
WARRANTY(SUBMISSION(PROCEDURE!
!
All!warranty!claims!will!be!initiated!at!the!place!of!purchase.!The!original!purchaser!will!be!required!to!present!the!original!sales!
receipt!with!purchase!date!shown!and!provide!photographs!of!the!defect.!!
!
In!the!event!the!originally!purchased!product!style!is!no!longer!available,!Dee!Zee!will!warranty!the!defective!part!with!a!current!
equivalent.!If!a!comparable!product!is!no!longer!available,!the!product!would!be!returned!to!the!store!of!purchase!for!a!refund!
or!the!applicable!cost!difference!can!be!paid!to!choose!an!alternate!style.!
!
DISCLAIMER(
!
All!products!are!sold!as!appearance!accessories!and!should!not!be!relied!upon!as!protection!for!the!vehicle!or!its!occupants!in!
the!event!of!an!accident.!Vehicles!equipped!with!a!supplemental!restraints!system!(air!bags)!deployed!by!impact!and!collision!
avoidance!systems!should!not!be!modified!in!any!way.!Always!consult(the(vehicle(manufacturer(if(you(have(any(questions(
regarding(supplemental(restraint(systems(and!sensors.!!
!
Buyer!must!accommodate!front!and!rear!sensors!during!product!installation!and!assumes!all!risk!should!these!be!tampered,!
rerouted,!severed,!or!disconnected.!This!includes!disabling!visual,!audio,!or!vibration!alerts!into!the!cab.!Buyer!assumes!all!risk!
and!responsibility!for!wiring!any!supplemental!auxiliary!lights.!
!
Buyer!assumes!all!risk,!liability,!and!cost!for!the!installation!and!use!of!Dee!Zee!products.!Dee!Zee,!Inc.!assumes!no!liability!for!
injury,!loss,!incidental!or!consequential!damages!in!the!event!of!an!accident.!
!
(
(
!

Side Bed Rails
For an electronic version of these instructions visit: www.deezee.com/instructions
Register your product online: www.deezee.com/registration
Thank you for choosing Dee Zee to add function and accessorize your vehicle. Dee Zee has been a staple
brand in the truck accessory market since 1977 and we hold a reputation of quality manufacturing
based in America’s Heartland. Our products are born through careful engineering and backed by industry
leading warranty programs. We appreciate the opportunity to serve you and your vehicle!
Review the instruction pages in their entirety to prepare the required tools
Warning: Test fit truck bed rails to obtain proper placement before installing this product.
Dee Zee bed rails should never be used to secure cargo or used as weight bearing rails. Please refer to your
truck owner’s manual for cargo placement and tie down ratings of the truck bed.
Cleaning: To be entitled to all warranty rights offered with the product, Dee Zee side rails need to be cleaned
regularly with a mild detergent. Do NOT use abrasive cleaners. For stainless steel products, the application of a
high grade automotive wax is recommended.

(W)
INSTALLATION INSTRUCTIONS
BOLT-ON BED RAIL
PART# DZ 99600/DZ 99601/DZ 99602/DZ 99603/ DZ 99606/ DZ 99607/DZ
99608/DZ 99609/DZ 99610/

BOLT-ON BED RAIL
Page 1 of 3 1/20/11 Rev1(DP)
PARTS LIST:
2
Bed Rails
1
Allen Wrench
4
80mm Rectangular Threaded Plates
4
10-1.50mm x 50mm Allen Head Bolts
4
50mm Parallelogram Threaded Plates
4
10mm x 20mm OD x 2mm Stainless Steel
Flat Washers
PROCEDURE:
1. REMOVE CONTENTS FROM BOX. VERIFY ALL PARTS ARE PRESENT. READ
INSTRUCTIONS CAREFULLY BEFORE STARTING INSTALLATION. CUTTING MAY BE
REQUIRED. VERIFY BEDRAIL IS CORRECT LENGTH TO COVER STAKE POCKETS
BEFORE CUTTING!
2. On models with factory equipped plastic bedside covers, determine if there is a separate
removable cover over each of the stake pockets.
a. On vehicles with removable covers: Remove the small plastic cover over each stake
pocket, (Figure 1).
b. On vehicles without removable covers: Locate the center of the stake pocket.
Carefully cut or drill a small opening in the plastic cover in the center of the stake
pocket. WARNING, verify exact location of stake pocket before drilling/cutting plastic
cover or damage to top of bedside may result. Gradually enlarge the opening to the size
of the stake pocket only, (Figure 2). IMPORTANT, DO NOT cut along factory lines
molded into the plastic cover as these lines may not represent the correct location or
size of the stake pocket and may be larger than the actual stake pocket opening.
3. Attach (1) 10mm Bolt, (1) 10mm Flat Washer, and (1) Threaded Plate to each end of Bed Rail
as shown in Figure 3. NOTE: Depending upon your vehicle, use the correct size Threaded
Plate. For small stake pockets, use the parallelogram-shaped plate, (Figure 4A). For larger
stake pockets, use the rectangular-shaped plate, (Figure 4B). Leave hardware loose.
4. Position the Bed Rail onto the top of the bed. Attach the front of the Bed Rail by tilting the Bolt
and/or Bedrail until one side of the Plate engages the lip on the pocket, (Figure 4A & 4B).
Once one side of the Threaded Plate is in place under the lip, slide the Plate completely into
the stake pocket until the opposite end of the Plate is clear and is in place across the pocket.
Repeat this Step to install the remaining end of the Bed Rail.
5. To tighten the Threaded Plates, start at the front and pull up on the Bed Rail to hold the plate
in place and centered across the pocket. Keep pulling up on the Bed Rail to prevent the Plate
from moving/rotating while tightening the Mounting Bolt. Tighten the Bolt until it is snug but do
not fully tighten at this time, (Figure 5A & 5B). Repeat this Step to tighten the rear Bolt on the
Bedrail. Once properly centered and aligned, fully tighten both Mounting Bolts.
6. Repeat Steps 2 –5 for opposite side Bed Rail installation.
7. Do periodic inspections to the installation to make sure that all hardware is secure and tight.
To protect your investment, wax this product after installing. Regular waxing is recommended to
add a protective layer over the finish. Do not use any type of polish or wax that may contain abrasives
that could damage the finish.
For stainless steel: Aluminum polish may be used to polish small scratches and scuffs on the finish.
Mild soap may be used also to clean the Bedrails.

BOLT-ON BED RAIL
Page 2 of 3 1/20/11 Rev1(DP)
Top Plate
10mm x 50mm Allen Bolt
Side of Stake Pocket
Thin black line
represents
plastic bed cap
Bed Rail
Top of bedside
Fig 3
Note that size of stake pocket
may be smaller than line
molded into cover by factory.
Determine location of stake
pocket before cutting cover.
Picture for example only, actual
vehicle may be different.
Dotted line represents
approximate size of
stake pocket hidden
under plastic cover
Determine location of center of stake
pocket before cutting cover. Start with a
small hole and gradually enlarge the
hole to the size of the stake pocket only.
Do not follow lines molded into cover!
Fig 2
Fig 1
Remove cover if equipped.
Note, on some vehicles, size of
opening in cover may be larger
than actual stake pocket
Threaded
Plate

BOLT-ON BED RAIL
Page 3 of 3 1/20/11 Rev1(DP)
Oversized Stake Pocket Pictured
Small Stake Pocket Pictured
Engage one
side first
Pull up on Bedrail as you tighten the
mounting screw to hold the threaded plate
in place against inside of stake pocket
Fig 4A
Fig 4B
Fig 5A
Fig 5B
Oversized Stake Pocket Pictured
Small Stake Pocket Pictured
Complete Installation
This manual suits for next models
8
Table of contents
Other DeeZee Automobile Accessories manuals