Ingeteam GW116 Setup guide

INGEREV GARAGE
Installation and usage manual
Manuale d’installazione e uso

Ingeteam S.r.l.
Via Emilia Ponente, 232
48014 CASTEL BOLOGNESE (RA) - Italy
Tel.: [phone]
Fax: [phone]
e-mail: [email protected]
Service Call Center: [phone]
ABA2013IQM01_
04/2014

Ingeteam
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English EN
Italiano IT

Ingeteam
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The copy, distribution or use of this document or of its content requires written authorisation. Any breach thereof will be reported for
damages. All rights reserved including those of patent rights or design registration.
The conformity of the document content with the hardware described has been checked. However, discrepancies may exist. Liability
will not be assumed for total concordance. The information contained in this document is regularly reviewed and it is possible that
there may be changes in subsequent editions. Other functions may be available which are not covered by this document.
This document may be changed.
Per copiare, condividere o utilizzare il presente documento o il suo contenuto è necessaria un’autorizzazione scritta. Il mancato
rispetto di quest’obbligo sarà perseguito. Tutti i diritti sono riservati, compresi quelli risultanti da diritti di brevetti o dalla registrazione
del progetto.
La corrispondenza del contenuto del presente documento con l’hardware è stata verificata, tuttavia, possono sussistere discrepanze.
Si declina ogni responsabilità relativamente alla concordanza totale. Le informazioni contenute in questo documento sono
regolarmente sottoposte a revisione ed è possibile che siano inserite delle modifiche nelle prossime edizioni.
Questo documento può essere soggetto a modifiche.

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Ingeteam
ABA2013IQM01_ - Installation and usage manual
1. About this manual....................................................................................................................................6
1.1. Scope of application ........................................................................................................................6
1.2. Recipients.......................................................................................................................................6
1.3. Symbols..........................................................................................................................................6
2. Unit description.......................................................................................................................................7
2.1. Models............................................................................................................................................7
2.2. Compliance with regulations .............................................................................................................7
2.3. EMC requirements ...........................................................................................................................7
2.4. Protection class ...............................................................................................................................7
2.5. Pollution class.................................................................................................................................7
3. Safety.....................................................................................................................................................8
3.1. Safety conditions .............................................................................................................................8
3.2. Personal Protective Equipment (PPE) ................................................................................................9
4. Receipt of the unit and storage................................................................................................................10
4.1. Reception .....................................................................................................................................10
4.2. Equipment identification ................................................................................................................10
4.3. Transport damage ..........................................................................................................................10
4.4. Storage.........................................................................................................................................10
5. Equipment transport ..............................................................................................................................11
5.1. Transport.......................................................................................................................................11
5.2. Unpacking ....................................................................................................................................11
6. Preparation for installing the unit ............................................................................................................12
6.1. Environment..................................................................................................................................12
6.2. Environmental conditions ...............................................................................................................12
6.3. Supporting Surface and Fastening ...................................................................................................12
7. Installing and connecting the unit ...........................................................................................................13
7.1. General requirements for installation ...............................................................................................13
7.2. INGEREV GARAGE ........................................................................................................................13
7.2.1. Installing the unit ..................................................................................................................13
7.2.2. Connecting the power to the unit.............................................................................................14
7.3. INGEREV GARAGE Basic................................................................................................................16
7.3.1. Installing the unit ..................................................................................................................16
7.3.2. Connecting the power to the unit.............................................................................................18
8. Communication accessories ....................................................................................................................20
8.1. Local communication .....................................................................................................................20
9. Operation ..............................................................................................................................................24
9.1. Status indication ...........................................................................................................................24
9.2. Charging process ...........................................................................................................................25
9.2.1. INGEREV GARAGE ................................................................................................................25
9.2.2. INGEREV GARAGE Basic .......................................................................................................28
9.3. Languages (INGEREV GARAGE) ......................................................................................................29
9.4. Incidents/Alarms............................................................................................................................29
10. Shutting down the unit .........................................................................................................................31
10.1. Process of shutting down the unit..................................................................................................31
11. Preventive maintenance........................................................................................................................32
11.1. Residual current devices...............................................................................................................32
11.2. Ground connection.......................................................................................................................32
12. Troubleshooting ...................................................................................................................................33
12.1. Alarms........................................................................................................................................33
13. Waste handling ....................................................................................................................................36
Table of Contents EN
IT

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About this manual
Ingeteam
ABA2013IQM01_ - Installation and usage manual
1. About this manual
The purpose of this manual is to describe the INGEREV electric vehicle recharging stations and to provide
appropriate information for their correct reception, installation, start-up, maintenance and operation.
1.1. Scope of application
This manual is applicable to the following units:
INGEREV GARAGE GW116
INGEREV GARAGE GW132
INGEREV GARAGE GW332
INGEREV GARAGE Basic GB116-C1
INGEREV GARAGE Basic GB132-C1
INGEREV GARAGE Basic GB332-C1
INGEREV GARAGE Basic GB116-C2
INGEREV GARAGE Basic GB132-C2
INGEREV GARAGE Basic GB332-C2
1.2. Recipients
This document is intended for qualified personnel.
The status of qualified personnel referred to in this manual will be, as a minimum, that which meets all the
standards, regulations and laws regarding safety applicable to the tasks of installing and operating this unit.
Ingeteam recommends this unit to be installed by a professional installer.
1.3. Symbols
This manual uses various symbols to emphasise and highlight certain texts. The general meanings are explained
below.
General warning. General information.
Electrical danger. Read the section indicated.
Prohibition.

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Unit description Ingeteam
ABA2013IQM01_ - Installation and usage manual
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2. Unit description
2.1. Models
The models of the INGEREV range are:
INGEREV GARAGE GW116
INGEREV GARAGE GW132
INGEREV GARAGE GW332
INGEREV GARAGE Basic GB116-C1
INGEREV GARAGE Basic GB132-C1
INGEREV GARAGE Basic GB332-C1
INGEREV GARAGE Basic GB116-C2
INGEREV GARAGE Basic GB132-C2
INGEREV GARAGE Basic GB332-C2
2.2. Compliance with regulations
CE marking
CE marking is mandatory for the sale of any product within the European Union, without prejudice to standards or
laws. INGEREV units have CE marking by reason of their compliance with the following directives:
• Low Voltage Directive 2006/95/EC.
• Electromagnetic Compatibility Directive 2004/108/EC.
To comply with each directive, compliance with the parts applicable to our units of the appropriate harmonised
standards is sufficient.
Low Voltage Directive
INGEREV units comply with this directive by means of compliance with the applicable parts of harmonised
standard EN 61851 Electric vehicle conductive charging system.
Electromagnetic Compatibility Directive
INGEREV units comply with this directive by means of compliance with the applicable parts of harmonised
standards:
• EN 61000-6-2 Electromagnetic Compatibility. Part 6-1: Generic standards - Immunity for residential,
commercial and light-industrial environments.
• EN 61000-6-3 Electromagnetic Compatibility. Part 6-3: Generic standards - Emission for residential,
commercial and light-industrial environments.
Compliance with these standards calls for compliance with limits and procedures in other standards of the same
series.
2.3. EMC requirements
These units have the necessary filtering elements to comply with EMC requirements for domestic applications in
order to prevent disturbances in other equipment outside the installation.
2.4. Protection class
INGEREV GARAGE units meet IP44 protection class against external agents.
This unit is designed to be used indoors.
2.5. Pollution class
The pollution class for which the units have been designed is grade PD2.

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Safety
Ingeteam
ABA2013IQM01_ - Installation and usage manual
3. Safety
This section describes the safety warnings and the Personal Protective Equipment used in the unit.
3.1. Safety conditions
General warnings
The operations described in the manual may be performed only by qualified personnel.
The status of qualified personnel referred to in this manual will be, as a minimum, that which meets
all the standards, regulations and laws regarding safety applicable to the tasks of installing and
operating this unit.
All applicable safety-related legislation for electrical work must be complied with. Danger of electric
shock.
Compliance with the safety instructions set out in this manual or in the suggested legislation does
not imply exemption from other specific standards for the installation, place, country or other
circumstances that affect the unit.
Opening the door of the housing does not imply there is no voltage inside.
There is a risk of electric shock even after disconnecting all power sources from the system.
Only qualified personnel may open it, following the instructions in this manual.
The entire manual must be read and understood in full prior to manipulating, installing or operating
the unit.
Following is a list of the basic obligatory safety standards for each country:
• RD 614/2001 in Spain.
• CEI 11-27 in Italy.
• DIN VDE 0105-100 and DIN VDE 1000-10 in Germany.
• UTE C18-510 in France.
Category III - 1000-Volt measuring instruments must be used for checking for the absence of voltage.
Ingeteam accepts no liability for any damages caused by improper use of the equipment. Any work
carried out on any equipment which implies a modification of the original electrical arrangements
must be proposed in advance to Ingeteam. These must be studied and approved by Ingeteam.
Potential hazards for people
Bear in mind the following warnings concerning personal safety.
DANGER: Crushing and joint injuries.
Always follow the indications in the manual on moving and placing the unit.
The weight of this unit can cause injury if not handled correctly.
Potential hazards for the equipment
Bear in mind the following warnings concerning protection of the equipment.

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Safety Ingeteam
ABA2013IQM01_ - Installation and usage manual
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The unit requires impurity-free air flow while it is operating.
Keeping the unit in the upright position and the inlets free of obstacles is essential for this air flow to
reach the inside.
After all duly authorised handling, check that the equipment is ready to start operation. Only after
this can it be connected following the instructions in the manual.
Do not touch boards or electronic components. The more sensitive components can be damaged or
destroyed by static electricity.
Do not disconnect or connect any terminal while the unit is operating. Disconnect and check for
absence of voltage first.
3.2. Personal Protective Equipment (PPE)
When working on the unit, use the following safety equipment recommended by Ingeteam as a minimum.
Name Explanation
Safety footwear In compliance with standard UNE-EN-ISO 20345:2012
Helmet In compliance with standard EN 397:1995
Helmet with face shield In compliance with Standard UNE-EN 166:2002, wherever there are directly
accessible live parts.
Working clothes Close-fitting, non-flammable, 100% cotton
Dielectric gloves In compliance with standard EN 60903:2005
Tools and/or equipment used in live work must have at least Category III-1000 Volts insulation.
Should the country’s regulations demand another kind of personal protection, the equipment recommended by
Ingeteam should be appropriately supplemented.

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Receipt of the unit and storage
Ingeteam
ABA2013IQM01_ - Installation and usage manual
4. Receipt of the unit and storage
4.1. Reception
Keep the unit in its packaging until immediately before installation.
4.2. Equipment identification
The serial number of the equipment is its unique identifier. This number must be quoted in any communication
with Ingeteam.
The unit’s serial number is marked on the specifications plate:
4.3. Transport damage
If the unit has been damaged during transport, proceed as follows:
1. Do not proceed with the installation.
2. Notify the distributor immediately within 5 days of receipt of the unit.
If ultimately the unit has to be returned to the manufacturer, the original packaging must be used.
4.4. Storage
Failure to follow the instructions provided in this section may lead to damage to the unit.
Ingeteam accepts no liability for damage resulting from the failure to follow these instructions.
If the unit is not installed immediately after reception, the following points should be taken into account in order to
avoid damage:
• In order to permit correct conservation of the units, they must not be removed from their original
packaging until it is time to install them.
• Deterioration of the packaging (tears, holes, etc.) prevents the units from being kept in optimum
conditions before installation. Ingeteam accepts no liability for any consequences arising from the deterioration
of packaging.
• Keep the unit free of dirt (dust, shavings, grease, etc.) and away from rodents.
• Keep it away from water splashes, welding sparks, etc.
• Cover the unit with a breathable protective material in order to prevent condensation due to ambient
humidity.
• Units in storage must not be subjected to weather conditions other than those indicated below:
Environmental conditions
Minimum temperature −20ºC
Minimum surrounding air temperature −20ºC
Maximum surrounding air temperature 70ºC
Maximum relative humidity without condensation 95%
• It is very important to protect the unit from chemical products which can cause corrosion, as well as from
salty atmospheres.
• Do not store the unit outdoors.

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Equipment transport Ingeteam
ABA2013IQM01_ - Installation and usage manual
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5. Equipment transport
The unit must be protected, during transport, from mechanical knocks, vibrations, water splashes (rain) and any
other product or situation which may damage it or alter its behaviour. Failure to observe these instructions may
lead to loss of warranty on the product, for which Ingeteam is not responsible.
5.1. Transport
Transport of the unpackaged unit
At least the following requirements should be observed:
1. Follow the necessary ergonomic advice for lifting weights.
2. Do not release the unit until it is perfectly secured or placed.
3. Ask someone else to guide the movements to be made.
5.2. Unpacking
Correct handling of the units is vitally important in order to:
• Prevent damage to the packaging which enables them to be kept in optimum condition from shipping
until they are installed.
• Prevent the unit from receiving impacts and/or falling, which could deteriorate its mechanical features.
• Avoid, as far as possible, vibrations which may cause subsequent malfunction.
If you observe any anomaly, please contact Ingeteam immediately.
Separating the packaging
All the packaging can be delivered to a non-hazardous waste management company.
In any event, each part of the packaging may be recycled as follows:
• Plastic (polystyrene, bag and bubble wrap): the appropriate container.
• Cardboard: the appropriate container.

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Preparation for installing the unit
Ingeteam
ABA2013IQM01_ - Installation and usage manual
6. Preparation for installing the unit
When deciding the location of the unit and planning your installation, you must follow a set of guidelines based on
the specifications of the unit.
6.1. Environment
• Situate the units in a place that is accessible for installation and maintenance work and which permits
them to be operated and the indicator LEDs to be read.
• Do not place any material that is sensitive to high air temperatures near to the air outlets.
• Avoid corrosive environments that may affect the proper operation of the unit.
• Never place any object on top of the unit.
• Ingeteam recommends protecting the units from direct sunlight.
6.2. Environmental conditions
Environmental conditions must be taken into account when choosing the location of the unit.
Environmental conditions
Minimum temperature −20ºC
Minimum surrounding air temperature −20ºC
Maximum surrounding air temperature 70ºC
Maximum relative humidity without condensation 95%
It should be borne in mind that moderate condensation may occasionally occur as a consequence of temperature
variations. For this reason, apart from the unit's own protection, it is necessary to monitor these units once they
have been started up on sites where the conditions described above are not expected to be present.
In the event of condensation, never apply voltage to the unit.
6.3. Supporting Surface and Fastening
To guarantee good heat evacuation and promote sealing, the units must be placed on a perfectly vertical wall or,
failing this, with a slight slope of a maximum of +80° or -80°.
Reserve a solid wall to which to attach the unit. It must be possible to drill the wall and fit suitable wall anchors
and self-tapping screws to support the unit’s weight.

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Installing and connecting the unit Ingeteam
ABA2013IQM01_ - Installation and usage manual
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7. Installing and connecting the unit
Before installing the unit, the packaging must be removed, taking special care not to damage the housing.
Check that there is no condensation inside the packaging. If there are signs of condensation, the unit must not be
installed until you are sure it is completely dry.
All installation operations must comply with current regulations.
All operations involving moving heavy weights must be carried out by two people.
The connection operations must be carried out with no voltage and by qualified personnel.
It is important to carefully ensure there is no voltage present in the unit when gaining access to its
interior.
When checking that there is no voltage, wearing dielectric gloves and safety goggles approved for
electrical hazards is required.
7.1. General requirements for installation
• The environment of the unit must be appropriate and meet the guidelines described in Chapter “6.
Preparation for installing the unit”. Additionally, the parts used in the rest of the installation must be
compatible with the unit and comply with the applicable legislation.
• Ventilation and the space for work, which must be suitable for maintenance tasks according to the
applicable regulations in force.
• The external connection devices, which must be suitable and sufficiently close as set forth in current
regulations.
• The feed cables must be of the appropriate gauge for the maximum current.
• Special care must be taken to ensure that there are no external elements near the air inlets and outlets
that obstruct proper cooling of the unit.
7.2. INGEREV GARAGE
7.2.1. Installing the unit
1. A perfect-scale paper template will be supplied with the unit, which can be used to situate the holes in
the wall necessary to attach the unit. Once you have marked the points on the wall, proceed with drilling the
holes.

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Installing and connecting the unit
Ingeteam
ABA2013IQM01_ - Installation and usage manual
2. In order to mount the unit, it is necessary to install a support on the wall using three fastening elements.
After carrying out this operation, hang the unit from the support.
3. Once it is hanging from the wall support, complete the attachment using a fastening element inserted
through the purpose-designed hole at the bottom of the station.
4. Check that the unit is properly secured.
7.2.2. Connecting the power to the unit
Cabling requirements
The connection must meet certain requirements:
Connection specifications
Connection type Single phase Three phase
Number of conductors 2P + E 3P + N + E
Nominal current 16 A up to 32 A
Conductor maximum diameter 10 mm2(2 x 6 mm2)
Wiring process
In order to connect the unit it is not necessary to open its front enclosure. A window is located at the bottom of the
unit, to access the terminal block to which to make the connection.
Upon receiving the unit the cover of this window is not installed.

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Installing and connecting the unit Ingeteam
ABA2013IQM01_ - Installation and usage manual
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1. Insert the power cable through the packing gland located on the cover of the bottom window. Screw the
packing gland to the cover.
2. Connect the power cables to the terminal block as shown in the following figure. The terminal blocks are
clamp type. Insert a flat-head screwdriver to free it and insert the cable in the indicated hole. Tighten it using
the screwdriver.
T: Ground
L: Live
N: Neutral
TLN

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Installing and connecting the unit
Ingeteam
ABA2013IQM01_ - Installation and usage manual
3. Screw the bottom cover onto the unit and tighten the packing glands in order to correctly secure the
cable.
When the recharging station has been charging for two seconds its LEDs light up. After briefly verifying its status,
the light will switch to green and the display will show an electric vehicle and the current time. The station is ready
and awaits identification from the user in order to begin recharging.
If the station identifies any operating anomaly, the light turns red and the type of incident is shown on the display
(see section “9. Operation”).
7.3. INGEREV GARAGE Basic
7.3.1. Installing the unit
1. A perfect-scale paper template will be supplied with the unit, which can be used to situate the holes in
the wall necessary to attach the unit. Once you have marked the points on the wall, proceed with drilling the
holes.
2. In order to mount the unit, it is necessary to install a support on the wall using three fastening elements.
After carrying out this operation, hang the unit from the support.

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Installing and connecting the unit Ingeteam
ABA2013IQM01_ - Installation and usage manual
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3. Once it is mounted on the wall support install the hose support. It can be installed at the bottom or to the
side of the unit.
In the event that it is not installed at the bottom of the unit, the support must be secured to the wall as
shown in the following image.
4. Check that the unit is properly secured.

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Installing and connecting the unit
Ingeteam
ABA2013IQM01_ - Installation and usage manual
7.3.2. Connecting the power to the unit
Cabling requirements
The connection must meet certain requirements:
Connection specifications
Connection type Single phase
Number of conductors 2P + E
Nominal current 16 A
Conductor maximum diameter 10 mm2(2 x 6 mm2)
Wiring process
In order to connect the unit it is not necessary to open its front enclosure. A window is located at the bottom of the
unit, to access the terminal block to which to make the connection.
Upon receiving the unit the cover of this window is not installed.
1. Insert the power cable through the packing gland located on the cover of the bottom window. Screw the
packing gland to the cover.
2. Connect the power cables to the terminal block as shown in the following figure. The terminal blocks are
clamp type. Insert a flat-head screwdriver to free it and insert the cable in the indicated hole. Tighten it using
the screwdriver.
TLN
T: Ground
L: Live
N: Neutral

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Installing and connecting the unit Ingeteam
ABA2013IQM01_ - Installation and usage manual
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3. Screw the bottom cover onto the unit and tighten the packing glands in order to correctly secure the
cable.
When the recharging station has been charging for two seconds its LEDs will light up red, blue and green. After
briefly verifying its status, the light will switch to green and the display will show an electric vehicle and the current
time. The station is ready and awaits identification from the user in order to begin recharging.
If the station identifies any operating anomaly, the light turns red and the type of incident is shown on the display
(see section “9. Operation”).

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Communication accessories
Ingeteam
ABA2013IQM01_ - Installation and usage manual
8. Communication accessories
INGEREV GARAGE recharging stations have a local RS-485 data bus with an RJ45 connector that enable
interconnection between the stations. Configuration and monitoring of all stations is carried out using the
INGECON SUN Manager software provided by Ingeteam.
All the recharging stations can be accessed both locally or remotely, using - for the latter - an external modem of
the installation or the modem supplied with the communications card if requested upon placing the order.
This section explains the wiring process for local connection, whereby this type of connection is available as
standard (except for INGEREV GARAGE Basic).
In order to install and operate the communication accessories that enable remote communication,
see the Communication Accessory Manual for INGEREV recharging stations.
For INGEREV GARAGE Basic stations local communication is explained in the Communication Accessory Manual
for INGEREV recharging stations, as this must be installed for the stations to be able to communicate.
8.1. Local communication
INGEREV GARAGE
Follow the instructions below to complete the local connection.
1. Take out the cable that joins the external connector (RJ45) of the recharging station to its control card.
Connect the communication ring.
First station Final stationIntermediate station
2. The jumper of the control cards must be removed in all the intermediate stations of the communication
ring.