DeFelsko PosiTector 6000 User manual

Instruction Manual v. 1.0
with PosiTector
6000
probes

Table of Contents
Table of Contents
Introduction .................................................................. 1
Why is Measurement Important? ........................... 2
Golden Rule ........................................................... 2
Quick Start ................................................................... 3
PosiTector App ............................................................. 4
Connect PosiTector App to PosiTector probe ........ 4
User Interface ........................................................ 5
PosiTector SmartLink ................................................... 7
Connect a Probe .................................................... 7
Power-up/Power-down ........................................... 8
Tri-Color LED Button .............................................. 8
PosiTector 6000 probes ............................................... 9
actory Calibration ................................................. 9
Calibration Adjustment ........................................... 10
Certification ............................................................ 10
Calibration, Verification and Adjustment ...................... 10
Menu Operation ........................................................... 12
Memory Menu .............................................................. 13
New Batch .............................................................. 13
Batch Summary View ........................................ 14
Tool Bar .............................................................. 14
Delete/Ignore Reading .................................. 15
Add New Batch .............................................. 15
Add Photo ...................................................... 16
Add Notes ...................................................... 16
Share Batch .................................................. 17
Report ................................................................ 17
Export ................................................................ 17
Batch Readings View ........................................ 18
Batch Chart View ............................................... 18
Open ...................................................................... 19
Close ...................................................................... 19
Delete ..................................................................... 20
Batch Report Configuration ................................... 20
Batch Report .......................................................... 21

Statistics Menu ............................................................. 21
HiLo Alarm ............................................................. 22
HiLo Alarm Limits ................................................... 22
Clear ....................................................................... 22
Cal Settings Menu ....................................................... 23
Zero Calibration Adjustment ................................... 24
1-Point Calibration Adjustment ............................... 25
2-Point Calibration Adjustment ............................... 26
Calibration Memory ................................................ 27
N Lock .................................................................... 28
Lock Current Cal .................................................... 28
View Current Cal .................................................... 28
Reset Current Cal .................................................. 28
Setup Menu ................................................................. 29
SmartLink Info ........................................................ 29
Change Units ......................................................... 29
SmartLink Lock ...................................................... 29
Scan Mode ............................................................. 30
ast Mode .............................................................. 30
Reset (Menu Reset / LED Button Reset) ............... 30
Temperature ................................................................. 31
Troubleshooting ........................................................... 32
Warranty ...................................................................... 33

1
Introduction
Introduction
PosiTector 6000 probes non-destructively measure the thickness of
coatings on metals, quickly and accurately. This instruction manual
specifically covers use with PosiTector SmartLink.
The PosiTector SmartLink and free mobile app allow you to wirelessly
connect a wide selection of PosiTector probes to your smart device.
Take full advantage of your device's keyboard, microphone, camera,
internet data connection, etc. to simplify and enhance your
measurement inspection process.
The PosiTector SmartLink measurement solution consists of a
PosiTector App, PosiTector SmartLink device and compatible
PosiTector probe.
In addition to the PosiTector 6000, compatible probes include the
PosiTector SPG/RTR-H (surfa e profile) and DPM (environmental
onditions).

2
Golden Rule
Measure your uncoated part first!
This quick zero-check determines if a Calibration Adjustment
(pg 23) is needed for your substrate.
Next, lay the included plastic shims onto the bare uncoated
surface and measure them individually to ensure the PosiTector
6000 measures a known thickness within tolerance.
Why is Measurement Important?
Dry film thickness (D T) is arguably the single most important
measurement made during the application and inspection of
protective coatings. Coatings are designed to perform their
intended function when applied within a tight D T range as
specified by the manufacturer. Correct thickness ensures optimum
product performance. Even the most basic specification will
require D T to be measured.
Many physical and appearance properties of the finished coating
can be directly affected by the film thickness including the color,
gloss, surface profile, adhesion, flexibility, impact resistance, and
hardness of the coating. The fit of pieces assembled after coating
can be affected when film thickness isn’t within tolerance.
Regular film thickness measurement helps control material costs,
manage application efficiency, maintain finish quality and ensure
compliance with contract specifications. Paint manufacturers
recommend target ranges to achieve optimum performance
characteristics and clients expect these parameters to be met.
Precisely measuring finish thickness has other benefits, too.
Whether to meet International Organization for Standardization
(ISO), quality, or customer requirements for process control,
companies need to verify coating quality to avoid wasting money
reworking product.

3
Quick Start
Quick Start
The PosiTector SmartLink powers-up when the LED button is
pressed. To preserve battery life, the PosiTector SmartLink
powers-down after 5 minutes of no activity. Alternatively, press and
hold the LED button until it turns red and shuts off (approximately
5 seconds).
All probe settings and alibration adjustments (pg 23) are retained
within the PosiTector SmartLink, stored measurement data is
retained within the smart device (cell phone, tablet).
Wirelessly connect the PosiTector probe to the smart device using
the PosiTector App.
Measure
Remove the protective plastic cap (if supplied) from probe.1
Place the probe LAT on the surface to be measured. 2
HOLD STEADY. When a valid measurement is calculated,
the LED button flashes green and the measurement is
displayed on the PosiTector App.
Lift probe AT LEAST 2 INCHES (5 cm) from the surface3
between readings - OR - leave probe on the surface in the
same location for continuous readings.
This continuous reading feature is intended to allow careful probe
placement on small or odd-shaped surfaces. Ignore all readings
taken before the probe is properly placed.
If Memory (pg 13) is ON while continuous readings are being
taken, only the last value on the display (when the probe is lifted)
is stored into memory. S an Mode (pg 30) stores ALL readings into
memory.
To ensure best measurement accuracy, see Calibration,
Verifi ation and Adjustment (pg 10).

4
PosiTector App
PosiTector App
The PosiTector App connects a PosiTector SmartLink to your smart
device enabling you to use PosiTector 6000, DPM, SPG or RTR-H
probes on your device without the need for a conventional gage body.
Screen fonts, brightness and displayed language are inherited from
your smart device settings. Currently, the PosiTector App has language
support for English, Spanish, rench, German, Chinese and Korean.
Screen orientation is fixed to portrait only, rotation to landscape is not
supported.
Stored batch readings, images and notes are all stored in the
PosiTector App (on your smart device). The number of stored batch
readings is only limited by the memory available on your smart device.
If the application is removed or a menu Reset (pg 30) is performed, all
stored measurements and associated data is permanently erased.
Power-up the PosiTector SmartLink and connected 6000 probe1
by pressing the LED button. The button will blink blue.
Select the PosiTector SmartLink App icon on your smart device. 2
Select Continue. A list of available PosiTector probes (listed by3
connected probe type and serial number) will be displayed. Select
the desired PosiTector SmartLink to connect. The LED button on
the PosiTector SmartLink will illuminate solid blue when
successfully connected.
The probe model and serial number is engraved on the backside of the
plastic probe connector (i.e. N 212921).
Wirelessly Connecting the PosiTector App
Wirelessly Connecting the PosiTector App
to a PosiTector
to a PosiTector 6000 6000 probe probe

5
The user interface was designed to combine the proven simplicity of
PosiTector gages and the advanced functionality of a smart device's
features including touch, swipe, keyboard, camera and more. The
interface will be instantly recognizable to those familiar with PosiTector
instruments.
ser Interface
ser Interface
Main Navigation Bar
The Main Navigation section is dynamic and may change from one
screen to another.
In the example above, Search and Menu navigation options are
available.
Sear h returns back to the list of available PosiTector SmartLink
devices. Menu accesses the Main Menu.
SmartLink Status Bar
Displays information about the connected PosiTector SmartLink and
associated probe.
The example indicates that the PosiTector SmartLink battery status is
full and connected to a PosiTector 6000 N probe (serial number:
212921).

6
Tool Bar
Displays available actions applicable to current operating modes
(i.e. Memory (pg 13), Statisti s (pg 21), HiLo (pg 22), etc.)
Measurement Area
Displays measurement related information. The coating thickness
example on page 5 shows the last measurement (54 microns) on a
ferrous ( ) substrate using calibration adjustment Cal 1. Memory is ON
and measurements are being stored into Batch 6 (B6).
The measurement area will change depending on the connected probe
type and selected modes.
Modes Icons and nits
Displays icons for active modes (such as the disk icon XX for Memory
mode, pg 13), current calibration adjustment type ( X actory), and
measurement units (microns).
Carousel
The carousel is displayed when more than a single view (screen) is
present. The number of dots represent the number of available views.
Swipe your finger horizontally across the screen to switch between
views.
Tip:Some views contain interactive areas. or this reason we
recommend swiping horizontally across the Mode I ons and Units bar.

7
The PosiTector SmartLink acts as a relay between the PosiTector
probe and PosiTector App using wireless Bluetooth Smart
(BLE Bluetooth Low Energy). No pairing required!
Auto-pairing Bluetooth connection works up to 10 m (30 feet) away.
Information specific to currently selected modes (i.e. S an mode
(pg 30), Fast mode (pg 30), etc.) and user calibration adjustments
(specific to each probe) are retained within the PosiTector SmartLink.
This allows for seamless switching between smart devices (phone and
tablet).
Measurement data is not stored within the PosiTector
SmartLink. All measurement data (readings, images, notes) is stored
within the PosiTector App on your smart device.
PosiTector
PosiTector SmartLink SmartLink
NOTE:
Connect a Probe
To connect a probe, slide the plastic probe connector in the direction
of the arrow (shown above) until it locks in place. Reverse for
detaching the probe.
When powered-up, the PosiTector SmartLink automatically determines
what type of probe is attached and does a self-check. The probe type,
model and serial number are displayed when found within the app's
Sear h screen.

8
The PosiTector App features probe hot-swap. During the
measurement process, probes can be interchanged without the need
to go back to the Sear h screen. Simply swap probes (PosiTector
SmartLink will power-down) and then power-up the PosiTector
SmartLink. The PosiTector App will automatically recognize the probe
and be ready to measure.
NOTE:
Power-up / Power-down
The PosiTector SmartLink powers-up when the LED button is pressed.
To preserve battery life, the PosiTector SmartLink powers-down after
5 minutes of no activity. Alternatively, press and hold the LED button
until it turns red and shuts off (approximately 5 seconds). All probe
settings and calibration adjustments are retained, stored measurement
data is retained within the smart device.
Tri-Color LED Button
The LED visually provides connection and measurement status.
LED Color Status:
Blue Blink = Not Connected to PosiTector App
Blue Solid = Connected to PosiTector App
Green Blink = Successful Measurement

9
PosiTector
PosiTector 6000 6000 Probes Probes
Theory of Operation - Magnetic & Eddy Current - Magnetic & Eddy Current
The PosiTector 6000 probes calculate coating thickness
measurements using the magnetic principle, eddy current principle
or a combination of both principles.
Fprobes use the magnetic principle to measure the thickness of
non-magnetic coatings on ferrous metals.
Nprobes use the eddy current principle to measure the thickness
of non-conductive coatings on non-ferrous metals.
FN probes combine the full abilities of both the "F" and "N" probes.
N probes first attempt a measurement using the magnetic
principle and will display a reading with the letter " " if the coating
is non-magnetic over steel. If the coating is non-conductive over
non-ferrous metal, then the probe will automatically attempt a
measurement using the eddy current principle and display a
reading with the letter “N”(see also N Lo k - pg 28).
PosiTector 6000 coating thickness probes “sense” when they are
near metal and immediately attempt a measurement followed by
another every 2 seconds. They stop when removed from the
vicinity of metal and power-down after a few minutes of no activity.
More probe information is available at: www.defelsko. om/p6000
Protective Cap
PosiTector 6000 probes are shipped with a protective plastic cap.
Remove this cap prior to use. Replace it when the instrument is
not in use to protect the probe.
Factory Calibration
Every PosiTector 6000 probe is factory calibrated and includes a
Certificate of Calibration. This factory calibration information is
permanently stored within the probe and cannot be overwritten by
the user.

10
Calibration Adjustment
PosiTector 6000 probes allow the user to make adjustments to the
XX factory calibration (Zero X , 1-Point X and 2-Point X ).
Calibration adjustments (pg 23) made by the user are stored
within the PosiTector SmartLink.
Certification
All probes include a Certificate of Calibration. or organizations
with re-certification requirements, instruments may be returned at
regular intervals for calibration. De elsko recommends that
customers establish calibration intervals based upon their own
experience and work environment. Based on our product
knowledge, data and customer feedback; a one year calibration
interval from either the date of calibration, date of purchase, or
date of receipt is a typical starting point. Written calibration
procedures are available from De elsko Corporation at no charge
http://www.defelsko. om/quality/ alibration_pro edures.htm
Calibration, Verification & Adjustment
Calibration, Verification & Adjustment
The PosiTector 6000 non-destructively measures the thickness of
coatings on metals. Three steps ensure best accuracy...
Calibration - typically done by the manufacturer. All probes1
include a Certificate of Calibration.
Verification - typically done by the user on known reference2
standards such as plastic shims or coated thickness
standards.
Adjustment - to a known thickness3
Calibration
Calibration is the high-level, controlled and documented process of
measuring traceable calibration standards over the full operating
range of the probe, and verifying that the results are within the
stated accuracy of the probe. Calibrations are performed by the
manufacturer, their authorized agent, or by an accredited
calibration laboratory in a controlled environment using a
documented process.

11
Verification
Verification is an accuracy check performed by the user using
known reference standards. A successful verification requires the
Gage to read within the combined accuracy of the probe and the
reference standards.
A reference standard is a sample of known thickness(es) against
which a user may verify probe accuracy. Reference standards may
be plastic shims, coated thickness standards, or sample parts
whose coating thickness has been determined using other means.
Verify accuracy at the beginning and the end of each work shift.
During the work shift, if the Gage is dropped or suspected of giving
erroneous readings, its accuracy should be re-verified. In the event
of physical damage, wear, high usage, or after an established
calibration interval; the probe should be returned to the
manufacturer for repair or calibration.
Adjustment
Adjustment, or Calibration Adjustment (pg 23), is the physical act
of aligning the probe’s thickness readings to match those of a
known thickness sample (removal of bias) in order to improve the
accuracy of the probe on a specific surface or in a specific portion
of its measurement range. Zero (pg 24), 1-point (pg 25) or 2-point
(pg 26) Calibration adjustments are possible.
Probes are factory calibrated and perform an automatic self-check
each time a measurement is taken. The XX symbol is displayed
when factory calibration setting is in use.
or many applications no further adjustment is necessary.
Just check Zero on the uncoated substrate, then measure.
However, sometimes probe readings can be influenced by
changes in substrate shape, composition, and surface roughness
or by measuring in a different location on the part. That is why Cal
adjustments are made possible.
Where a Cal adjustment method has not been specified, use a
Zero or 1-point method first. If measuring the included shims on
your uncoated surface reveals inaccuracies, use the 2-point
method.

12
actory Cal settings can be restored at any time by creating a
New Cal setting (pg 27), by Resetting the Current Cal (pg 28) or by
performing a Reset (pg 30). The X symbol appears on the
display whenever factory Cal settings are in use.
With “ N” probes, calibration adjustments (pg 23) are made only to
either the “ ” or “N” mode (stored independently under a particular
Cal), whichever was measured last.
Menu Operation
Menu Operation
PosiTector 6000 functions are menu controlled. Access them by
selecting Menu in the upper right of the PosiTector App display.
The Main Menu contains the following sub-menus...
Memory (pg 13)•
Statistics (pg 21) •
Ca Settings (pg 23)•
Setup (pg 29)•
Select Exit to close the menu.

13
Memory Menu
Memory Menu
The PosiTector App uses your smart device's storage for recording
measurement data. Stored measurements can be reviewed
on-screen or shared via email (PD , CSV). Measurements are date
and time-stamped (using date/time from smart device).
The following options appear within the Memory menu.
Additional options may appear depending on the connected
PosiTector SmartLink and probe type.
New Batch
Closes any currently opened batch and creates a new batch name
using the lowest available number. or example, if only Batch 1 and
Batch 3 exist, then Batch 2 would be created and made the current
batch.
The X icon appears and basic statistics are displayed.
Each measurement will be displayed and stored into this new batch.
On screen statistics are immediately updated with each measurement.
New batch names are date-stamped at the time they are created.
When a batch is open, press the LED button on the
PosiTector SmartLink or X icon on the display to create a new batch.
Shortcut:
The following 3 screen views are available when a batch is open
(Memory ON). Swipe your finger horizontally across the screen to
switch between views.

14
Use the Tool bar icons to change the batch name (pg 16), add
new batch (pg 15), add notes (pg 16) and add an image (pg 16).
Batch Summary View
In the PosiTector 6000 memory example below, the batch name is
B9 and contains 5 measurements.

15
Delete or Ignore last reading
from the current open batch.
When selected, the following menu
appears.
Ignore Readings are retained within
the batch but are excluded from the
report's statistical summaries and
charts.
The ignored readings are highlighted
within the Bat h Readings View
(Shown here. See also pg 18).
By default Ignored Readings are not
included on reports. or inclusion,
toggle the Hide Ignored Readings
within the Bat h Report Configuration
(pg 20). Ignored Readings will display
has highlighted within the readings
section of the report, but are excluded
from the statistical summary and chart.
Delete Reading permanently
removes the selected measurement
from the current batch.
New Batch
Closes any open batch and creates a new batch name using the
lowest available number.
Can el exits the menu.

16
Connection to a
PosiTector SmartLink is not
required to add a photo to an
existing batch.
NOTE:
Add Notes to currently opened batch
or reading.
Change the batch name and add batch
notes using your smart device's keyboard
or dictation tools.
Batch names/notes appear on reports.
Batch photos can be included in
reports.
The photo can be resized or
hidden from reports within the
Memory >> Bat h Report
Configuration menu (pg 20).
Add Photo to the currently opened batch or reading.

17
Share Batch
Share/view professional PD reports and CSV data instantly via
email, Dropbox or other applications on your smart device.
Report
Generate PD reports instantly and share via email, Dropbox or
other applications on your smart device.
Batch reports can be customized within the Bat h Report
Configuration menu (pg 20).
Export
Email CSV (comma-delimited) comma-separated text files which
can easily be imported into supporting applications such as
spreadsheets and databases. A .json formatted file is also
included.