Defro Home NG01 HYDRO User manual

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operating manual
controller
NG01 HYDRO
with control panel K100
adapted for operation with HYDROPELL dry stoves fired with pellet
translation of original operating manual
issue 1
September 2019
www. .pl

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Table of Contents
Introduction.......................................................................................................................................................................4
Controlpanel.....................................................................................................................................................................5
Keys...............................................................................................................................................................................5
Diodes...........................................................................................................................................................................5
Temperatureindicators..................................................................................................................................................6
Indicators.......................................................................................................................................................................6
Configurationmadebythefitter.........................................................................................................................................6
Configurationofoperationincentralheatingsystem......................................................................................................6
V2outputconfiguration.................................................................................................................................................7
Inputsconfiguration.......................................................................................................................................................7
Operationstatus.................................................................................................................................................................7
Alarms................................................................................................................................................................................8
Messages...........................................................................................................................................................................8
Usermenu.........................................................................................................................................................................9
MenuCustomization......................................................................................................................................................9
MenuCustomizationPower..................................................................................................................................9
MenuCustomizationThermostats..........................................................................................................................9
MenuCustomizationChrono.................................................................................................................................9
MenuSettings..............................................................................................................................................................11
MenuSettingsSettings........................................................................................................................................11
MenuSettingsKeyboardMenu............................................................................................................................12
Informationscreens..........................................................................................................................................................12
Controlofstoveoperation................................................................................................................................................13
Firststart‐upofthestove.............................................................................................................................................13
Stovestart‐up..............................................................................................................................................................13
Operatingpowersetting...............................................................................................................................................13
Workcycle...................................................................................................................................................................13
Stoveshutdown...........................................................................................................................................................13
Stoveemergencyshutdown.........................................................................................................................................13
Workingtimeprogramming.........................................................................................................................................13
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4
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Introduction
NG01isacontrolsystemforstovesfiredwithpelletandisavailableintwoversions:AirandHydro.
Itischaracterizedby:
easyinstallationanduser,
simpleandintuitiveuserfunctions,
reliableandflexibleoperationofthesoftwarewithproventechnologyfromTiEmmeelettronica,
advancedfunctionsavailablefordesignersallowingadaptationtothevariousstovesandsystems.
Productcomposition:
electronicboardwithdurableandsafe4‐pointfixing
removableconnections
fluegastemperaturesensor
ambientprobe
mainboard‐controlpanelconnectingcable
controlpanelwithantistaticcover
Safetynotice
Priortoinstallationusershouldacquireknowledgeof:
Environmentalandsafetystandards.
Followalllocalregulations,inclusiveofthesegiveninthenationalandEuropeanstandards.
Followallapplicablesafetystandards.
Thisinstructionisintendedonlyfortechnicalpersonnel
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
DECLARATIONOFCONFORMITY
Appliedregulations:EN60730‐150081‐1EN60730‐1A150081‐2.
Thismanualhasbeenpreparedwithduecare,butinformationmaynotbecomplete,exhaustiveormaycontainerrors.
Therefore,designandinformationmaybechangedwithoutpriornotice.
TiEmmeelettronicashallnotberesponsibleforincompleteorincorrectinformation.
TiEmmeelettronica06055Marsciano(PG)Italy
Tel.[phone];Fax.+39.075.874.2239[e-mail]

5
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Control panel

Picture1ViewofcontrolpanelK100
Keys
KeyDescription
K1exitfrommenu/submenu
K2ignition/damping(pressfor3sec.)
errorsreset(pressfor3sec.)
activation/lockoftheclock(chrono)
K3entrytomenu/submenuoftheuser1
entrytousermenu2(pressfor3sec.)
saveofsettings
K4exittoinformationscreen,
valueincrease
K5exittoinformationscreen,
valuedecrease
Diodes
DesignationIconDescription
L1clock,currenttime
L2signallingofactivationofchronomode
L3signallingofemptypelletcontainer
L4signallingofreachingremotetemperature
L5signallingofhotwaterdemandinDHW(temperatureincontainerbelow55⁰C,while
thisvaluemaybechangedbythefitter).
L6signallingofreachinglocaltemperature
L
7
or operationmodes
‐summer
‐winter

30
20
15:21
Normalny
ESC
SET
K1
K4
K5
K2
K3
L7L5L3
L2 L4 L6
L1
P1
T1
T2
P2
15:21

6
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Temperature indicators
DesignationViewDescription
T1

Localtemperatureset
T2

Currenttemperatureset

Indicators
DesignationViewDescription
P1

Combustionpowerlevel.Mletterstandsformanuallevelsetting,Aletter
standsforautomaticallyselectedlevel(usuallyitisamaximumlevel).
P2Normal Currentoperatingstate
Configuration made by the fitter
Thefitterisobligedtoconfigurethecontrollerafterinstallationofthepelletstoveinthecentralheatingsystem.The
configurationcomprisesofthreestages:
Selectionofhydraulicsystem,
SelectionofcontrolleddevicebyoutputV2(P44),
SelectionofdevicesconnectedtoinputsIN2(P77),IN3(P75),IN6(P78)andIN7(P82),
Configuration of operation in central heating system
AfirststepitselectionofhydraulicsystembyparameterP26inoptionKonfiguracja(Configuration)inMenuSystemu
(System)(accessfromMenuModyfikacje(Modifications)Menu).
ConfigurationSchemeofthesystem P26parametervalue
Configuration0

0
Configuration0

0
Configuration2

2
30
20
MA
P1
S1 P2
piec
wymiennik
ciepła
P1
S1 P2
FL
piec
wymiennik
ciepła
P1
S1 P2 S2
zbiornik
cwu
piec
wymiennik
ciepła

7
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Configuration5

5
V2 output configuration
NextstepistheconfigurationofoutputV2(P44)specifyingtheequipment,whichshouldbecontrolledbythisoutput.
DeviceParameter OutputV2(P44)
None‐outputblocke
d
0
Pelletsafetyvalve1
Loadingmoto
r
2
Outputunderthermostat3
Fluegasfan25
Hotairfan6
Airvalve7
Errormessage11 
S
olenoidvalvewith2wire
s
15 
S
crewconveyor217 
Cleaningmoto
r
25 

Inputs configuration
ThelaststageofconfigurationisthedefinitionofequipmentconnectedtoIN2,IN3,IN6,IN7inputs.
DeviceParamete
r
Inputs
IN2(P77) IN3(P75)IN6(P78)IN7(P82)
None‐inputnotconnecte
d
0 
Doorsenso
r
2 
Pelletthermostat3 
Ambientthermostat4 
Flowswitch5 
Pelletlevelsenso
r
6 
Domestichotwaterprobe9 
Limitswitchforcleaningthemoto
r
12  
Ambientprobe15  
Primaryairflowcontrolle
r
16  
Externalclock(Chrono) 17  
Inputofencoderofconveyingscrew 28  
Waterpressuresenso
r
29  
Operation status
Nameofoperatingstatesisdisplayedoncontrollerdisplayduringoperation.
StatusCode
S
witchedoff ‐
CheckingChEc
FiringupOn1
S
tabilization On
5
Normal ‐
Modulation Mo
d
S
tan
d
by
S
tby
DampingOFF
S
on
d
ChEc
Operation Alt
Firinguprepeat rEc
P1
S1
piec
wymiennik
ciepła

8
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Alarms
CodeDescription
Er01InterventionofsafetypressureswitchHV1:signallingevenwhencombustionfanisWYŁ./OFF
Er02InterventionofsafetypressureswitchHV2:signallingwhencombustionfanisWŁ./ON
Er03Dampingduetodecreaseoffluegasestemperature
Er04Dampingduetotheexcessivetemperature ofwater
Er05Dampingduetoexcessivefluegasestemperature
Er06Pelletthermostatopened(returnofflamefrombrazier)
Er07Combustionfanencoder:lackofencodersignal(ifP25=1or2)
Er08Combustionfanencoder:failureoffanspeedadjustment(ifP25=1or2)
Er09Lowpressureofwater(issystemisWYŁ./OFForinmodeBlok(Block)andpumpP1isswitchedoff
thentheerrorisnotreported
Er1
0
Highpressureofwater
Er11Incorrectvaluesoftime/dataafterprolongedmainspowerfailure
Er12Ignitionfailed
Er15Mainssupplyinterruption
Er16RS485communicationerror
Er17Airflowadjustmentfailed
Er18Nofuel
Er23BoilerofDHWsensoropened
Er25Cleaningmotordamaged
Er3
9
Damagedsensorofflowmeter
Er41MinimumflowofairinControl/Checkingmodeshasnotbeenreached
Er42Maximumflowofairexceeded(FL40)
Er44Doorserror
Er47Conveyingscrewencoder:lackofencodersignal(ifP81=1or2)
Er48Conveyingscrewencodererror:speedadjustmentfailed(ifP81=1or2)
ServiceServiceerror.InformsthatthehoursplannedforMaintenance1function(parameterT66)have
beenreached.Contacttheauthorizedservicecenter.
Messages
CodeDescription
PRobFaultduringinspectionofsensorduringChecking/Inspectionstage
CleanInformsthatthehoursplannedforoperaiton(parameterT67)havebeenreached.
DoorDoorsareopen
IgnitionBlockMessageappearsifthesystemisswitchedoffduringignition(afterpreliminaryloading)by
externaldevice:systemstopsonlywhenitswitchestoPracy/Workmode.
LinkErrorLackofcommunicationoftheLCDpanelandcontrolboard
CleaningOnPeriodiccleaninginprogress
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9

User menu
Menu Customization
MenuCustomizationisintendedforcontrolofcurrent
operationofthestoveby:
poweradjustment‐Power,
thermostatssettingsmenu‐Thermostats,
workingtimeprogramming‐Chrono,
forcingofendlessscrewloading–Manual
Load.


CustomizationMenuwillbedisplayedafterpressing
key.
Menu Customization Power
Contentofthisscreendependsonconfigurationofthe
hydraulicsystem.Forthesimplestconfigurationthereis
onlyanoptiontoadjustcombustionpower.

Combustionmenuisusedtoadjustpowerofthestove
intherangeofsixlevels(from1to6).Firststage
correspondstominimumpowerofthestove(approx.
40%ofnominalpower)andthelastonetothenominal
power.
Selectrequiredlevelwithakey.
Confirmtheselectionwithakey.

Menu CustomizationThermostats
Thismenuallowschangingvaluesoftemperatureof
stovethermostat.

Boiler‐setvalueiswithinthedeterminedlimits
betweenthegivenMaxandMinvalues:
Selectrequiredvalueofwatertemperaturein
boilerusingkeysand.
Confirmthesettingwithakey.

Menu Customization Chrono
Chrono,thatistimeprogrammerallowssettingand
activationofaprogrammecontrollingthedurationof
stoveoperation.
Modalitymenuisusedtoselectmodeof
programmeoperation,
Programmenuisusedtosetoperatingtimes
foreachmode.

Chrono Modality
Itallowsselectingoneofthemodesorlockingoperation
oftheprogram.
entertothemodewithakey,
selectrequiredmodeDaily,WeeklyorWeek‐
end)usingkeys,
SwitchingON/OFF(programswitchon/off)
optionbypressingbutton,
confirmnewsettingspressingthekey.
Menu Customization
Power
Thermostats
Chrono
Manual Load
Power
Combustion
Combustion
Pot 4
Thermostats
Boiler
Boiler
Max: 75
Set: 51
Min: 50
Chrono
Modality
Program
SET
SET

10


Chrono Program
Thismenucanbeusedtoprogrameachofprogram
modesbydeterminingtimesofswitchingonandoffof
thestove:
selectthemodewithakeys,
entertheprogrammingwithakey.

Chrono Program Daily
Dailymodeallowssettingstoveswitchingon/offtimes
individuallyforeachdayoftheweek.Theotherdaysof
theweek(Saturday,Sunday)willbedisplayedafter
pressingkeys,whenthecurrentlyselecteddayis
MondayorFriday,respectively,(firstorlastitemonthe
list).
selectdayusing
keys,forwhichyou
wanttospecifytimesofswitchingonand
switchingoff,
pressbutton

Screen,whereyoucansetmaximumthreeoperation
cyclesduringtheday,willbedisplayedafterselectionof
aday.
Chooseselectedfieldoftime(00:00)withkeys
.SwitchingontimeisenteredinON
column,whileswitchingofftimeinOFF
column
Presskey,toconfirmselectionofhoursor
minutesfield.
Selecthourandminutes(with15‐minutes
interval)withthekeys
Confirmselectedvaluewithakey.
Repeatoperationsfortheotherfields.
Eachcyclecanbeactivatedorblockedpressing
abutton.Activetimeintervalismarkedby
fillingabulletprecedingeachofthecycles(‐
active,‐inactive).

Chrono Program Weekly

Weeklymodeallowssettingonlyonesetoftimesfor
switchingonandoffthestove,whichwillbeapplicable
foreachdayoftheweek.
Intervalsaresetinthesamewayaspreviouslydescribed
forDaily(Codzienny)mode.

Chrono Program Week-end
Intervalsaresetinthesamewayaspreviouslydescribed
forDaily(Codzienny)mode.


MenuCustomization Manual Load
Theprocedureforcesloadofpellet.Loadingis
automaticallystoppedafter300seconds.Toactivatethis
functionitisrequiredtoselectpreviouslyOFFoption.
Onlyforlocalpanel.
Modality
Daily << <<
Weekly
Week End
OFF
SET
Program
Daily
Weekly
Week-end
SET
Daily
Monday
Tuesday
Wednesday
Thursday
Friday
SET
SET
Daily
Monday
ON OFF
o00:00 - OO:00
o 00:00 - 00:00
o 00:00 - 00:00
Weekly
Mon-Sun
ON OFF
o00:00 - OO:00
o 00:00 - 00:00
o 00:00 - 00:00
Week-end
Mon-Fri
Sat-Sun
Week-end
Mon-Fri
ON OFF
o00:00 - OO:00
o 00:00 - 00:00
o 00:00 - 00:00

11


Menu Settings
Thismenucontainsthreeoptions:
Settings–additionalconfigurationofstove
operation
KeyboardMenu–settingofdisplayoperation
parameters
SystemMenu–accessafterenteringthe
password;menucontainsoptionssetbythe
fitterorservicetechnician.

Menu Settings Settings
Configurationcontains:
TimeandDate
Language
Remotecontrol
AugerCalibration
FanCalibration
Summer‐Winter
AutomaticPower
Settings Time and Date
Settingofcurrentdataandtime.
Selectfieldwiththekeys,
Confirmselection,
Usingthekeyssetthevaluesfor:hour,
minute,day,monthoryear.

Settings Language
Selectionoflanguageforthemessagesfromthe
controller.

Settings Remote control
Switchingonorswitchingoffthecontrolbyremote
module.

Settings Auger Calibration
Calibrationofendlessscrewallowschangingspeedof
operationordurationofoperationofdriveofthe
conveyingscrew.Factorysettingis0,whilevaluesetby
theusershouldbebetween‐7to7.

Settings Fun Calibration
Fancalibrationisintendedforchangingoffluegasfan
speedfrom‐7to7inrelationtothefactorysettings
(value0).

SettingsSummer-Winter
Thissettingallowsselectingoperatingmodeofthe
hydraulicsystemdependingontheseason.
Manual Load
ON <<
OFF
Menu Settings
Settings
Keyboard Menu
System Menu
SET
Time and Date
17 :22
Wednesday
18 / 09 / 2019
Language
Latviesu
Lietuviu
Magyar
Nederlandse
Polski
Remote Control
ON <<
OFF
Auger Calibration
Max: 7
Set: 0
Min: -7
Fun Calibration
Max: 7
Set: 0
Min: -7

12


Settings Automatic Power
Thissettingallowsselectingmodeofpowermodulation.
SelectingoptionONthestovesystemwillchoosepower
(automaticmode).InthiscasedontappearMenu
Customization
 Power  Combustion.SettingOFF
optionallowuserchoosethepowerlevelin
CustomizationLevel
 Power  Combustion.



Menu SettingsKeyboard Menu

Displaymenucontainsfunctionsresponsibleforcontrol
ofitsoperations:
ListaAdresow(Addresslist)
Contrast
Backlight
TonePrzyciski(Buttonstone)

Modyfikacje (Modifications) Menu Menu
wyświetlacza (Display menu) Lista
Adresów (Address list)
Addresslistcontainslistofcooperatingdevices
connectedwiththecontroller.Eachitemofthelist
containsaddress,typeandversionofsoftware.
Designationoftypes:
MSTR –masterdevice
INP –input
KEYB –Keyboard
OUT–output
CMPS–complexequipment
SENS–sensor
COM–communicationlink

Keyboard Menu Contrast
Thisoptionisusedtoadjustcontrastofthedisplay

Keyboard Menu Min Light
Thisscreencanbeusedtosetadegreeofscreen
backlight.

Keyboard Menu Mute Keys
ButtonsTonemenuallowsswitchingonandoffasound
duringpressingofpanelcontrolbuttons

Information screens
Informationoncurrentparametersofboileroperation
aredisplayedontwoscreenstitledInformacja
(Information),whicharerecalledbybuttons.
Screendisplayedwithabutton:
ExhaustT.–temperatureoffluegas
BoilerT.–watertemperatureinheatexchanger
BufferT.–watertemperatureinbuffertank(DHW)
(ifinstalled)
Settings
Summer-Winter
Automatic Power
AUTOMATIC POWER
ON <<
OFF
Menu Wyswietlacza
Lista Adresow
Kontrast
Podswietlenie
Tone Przyciski
1. FSYSR02000002.
2. -MSTR - FW 1.5 0
2.FSYSF04000035
6 - KEYB - FW 1.4.0
Contrast
+
-
8
Min Light
+
-
8
Mute Keys
ON <<
OFF

13

Fan[rpm] –rotationalspeedoffluegasfan
Auger[s]–operationtimeofendlessscrew

Screendisplayedwithabutton:
Pressure[mbar]–waterpressureincentralheating
system
Worktime[h] –operatingtimeofstoveinNormal,
Modulationmodes.
Ignitions–numberoffiringupcycles
Prod.Code.–productcode

Control of stove operation
First start-up of the stove
Duringfirststart‐upofthestoveorwhenitisstated
afterrefuellingresultingfromcompletecombustionof
pellet.
Turnonthepower
SwitchonpelletendlessscrewMenu
CustomizationManualLoadusingoption
ON,whenyouhearasoundoffallingpellet,
switchoffusingOFFoption.
SwitchonRozpalanie/Firingupwith
button.
Thestovewillswitchtofiringupandwill
continueoperationinautomaticmode.
Stove start-up
Turnonthepower.
Pressbutton.
Thestovewillswitchtofiringupandwill
continueoperationinautomaticmode.
Operating power setting
InMenucustomization  Power  Combustionthereis
a7‐stagecontroller,whichcanbeusedforcontrolof
stovemaximumpower.Thestoveisoperatingonpower
6bydefault,thatisituseswholepowerforheatingof
water.ThisstatusisindicatedbyaletterAonP1
indicatorofcontrollerdisplay.Whenuserdecreases
powerinthemenuitwillbereflectedinP1index,letter
MwillappearinsteadofletterA.Decreasingcombustion
powerresultsinprolongationoftimeforreachingofset
watertemperature,decreasingatthesametime
portionsofsuppliedpellet.
Work cycle
Afterinitiationofthefiringthestoveswitches
successivelytothefollowingoperationmodes:
Checking
Probe
Firingup
Stabilization
Operation
Modulation
Standby
Damping
Presentedcycleisrepeatedautomaticallytomaintain
constantpowerofthestoveandtemperatureofwater
instove.Duringoperationtemperatureofwatermay
increaseordecrease,butitalwaysshouldoscillate
aroundthesetvalue.
Stove shutdown
Stove,inanyoperatingmode,canbeswitchedoffby
button,whatresultsinautomaticswitchingto
Dampingmode.Aftercompletionofthiscyclethestove
switchestoOffmodeandinthismodeyoucansafely
shutdownsupplyofthestove.
Stove emergency shutdown
Incaseofemergencythestovecanbeimmediately
switchedoffbydisconnectingpowersupply‐using
switchorpullingouttheplugfromasupplysocket.A
smallpartofpelletinburnerwillbecombustedduring
severalsecondsandflamewillbedamped.
Working time programming
Thestovecanbeprogrammedforscheduledoperation
usingMenuCustomization
 Chrono  Modality.
Selectedmodecausesswitchingonandoffthestovein
accordancewiththeperiodssetinMenu
Customization
 Chrono  Programwithaprogramme
correspondingtothegivenmode.Timeprogramming
detailsaredescribedinthechapterMenu
Customization,subsectionChrono.
Informations
Exhaust T. [
o
C] 101
Boiler T. [
o
C] 65
Buffer T. [
o
C] 36
Fan [rpm] 0
Auger [s] 0.0
Informations
Pressure [mbar] 0
Work time [h] 65
Ignitions 11
Prod. Code: 562 0

14



15





DEFRO Spółka z ograniczoną odpowiedzialnością Sp. k.,
00-403 Warszawa, ul. Solec 24/253,
Manufacturing plant:
Ruda Strawczyńska 103 A
26-067 Strawczyn, tel.: [phone],
fax: [phone], [e-mail],