Delta Regis POSITX-3D User manual

USER’S MANUAL
POSITX-3D
Torque Arm Positioning Controller
Delta Regis Tools Inc.
7370 Commercial Circle
Fort Pierce, FL 34951
(772.465.4302
[email protected]om
www.deltaregis.com
Delta Regis_POSITX-3D_M_R0.0

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SUMMARY
• 1 PRELIMINARY INFORMATION 5
• 1.1 SAFETY SYMBOLS AND SIGNALS USED IN THE MANUAL 5
• 1.2 DOCUMENT IDENTIFICATION 5
• 1.3 MANUAL PROPERTY 5
• 1.4 VALIDITY 5
• 1.5 DOCUMENTS ENCLOSED TO THE PRESENT MANUAL 5
• 1.6 IMPORTANCE OF THIS MANUAL 6
• 1.7 MANUAL DESTINEE 6
• 1.8 MANUAL KEEPING 6
• 1.9 SERVICE SUPPORT 6
• 1.10 PICTOGRAMS 6
• PICTOGRAMS RELATED TO HAZARD 7
• PICTOGRAMS RELATED TO PROHIBITIONS 7
• PICTOGRAMS RELATED TO OBLIGATIONS 8
• 1.11 DEVICE IDENTIFICATION 8
• NAMING 8
• 1.12 DEVICE INCOMING RECEPTION 8
• 1.13 CUSTOMER RESPONSIBILITY PROVISIONS 8
• 1.14 WARRANTY 9
• REFERENCE TECHNICAL RULES 9
• 2 WARNINGS 10
• 2.1 RISK PREVENTION 10
• 2.2 RESPONSIBILITY 10
• 2.3 DEVICE EXPECTED USE 10
• 2.4 DEVICE USE LIMITS 10
• 2.5 GOOD RULES 10
• 2.6 WHAT MUST NOT BE DONE 11
• 2.7 INSTALLATION WARNINGS 11
• 2.8 ADJUSTMENT AND STARTUP WARNINGS 11
• 2.9 MAINTENANCE AND CLEANING WARNINGS. 11
• 2.10 INDICATIONS FOR OUT OF OPERATION, DISMANTLING AND DISPOSAL 11
• 2.11 LIGHTING WARNINGS 11
• 3 PRODUCT SPECIFICATIONS 12
• 3.1 GENERAL INFORMATON’ 12
• 3.2 HARDWARE 12
• 3.3 TECHNICAL FEATURES 13
• CONNECTIONS SPECIFICATION 13
• 3.4 Danger of damage for incorrect connection 13
• Connector layout (backside) 14
• 3.5 CYCLE DESCRIPTION 15
• 4 INSTALLATION 17

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• 4.1 WARNINGS 17
• GENERAL WARNINGS 17
• 4.2 INSTALLATION 17
• INSTALLATION OPTIONS 17
• SCREEN INCLINATION 18
• 4.3 CONNECTION SCHEME - EXAMPLE 19
• 5 OPERATIVE INSTRUCTION 20
• 5.1 INTRODUCTION 20
• SELECTION OF LANGUAGE 20
• ACCESS MODE 21
• 6 PROGRAMMING 22
• 6.1 MAIN SCREEN DESCRIPTION 22
• 6.2 ACCESS TO ADMINISTRATOR MODE 22
• 6.3 EXIT ADMINISTRATOR MODE 25
• 6.4 SETTING OF REFERENCE START POSITION 25
• DAILY ACCESS AND RESTORE OF REFERENCE START POINT 26
• 6.5 SETUP OF DEFAULT POSITIONING TOLERANCES 26
• 6.6 PART PICTURES/ IMAGES UPLOAD INTO DEVICE 27
• 6.7 POSITIONING TAG DESIGN 30
• TAG DESIGN SEQUENCE 31
• MANAGEMENT OF MULTIPLE PICTURES 34
• 6.8 TIGHTENING SEQUENCE TEACH 34
• TAGS MODIFICATION 37
• 7 SETUP OF ADDICTIONAL FUNCTIONS 38
• 7.1 CLAMPER 38
• SAMPLE PICTURES OF CLAMPER SETUP FUNCTIONS 38
• 7.2 RUN MODE 38
• 7.3 ON FAILED OPERATION 39
• 7.4 MAX OPERATION RETRY 39
• 7.5 ACTIVATION BACK KEY 39
• 7.6 TOOL ENABLED WHEN OUTPUT IS 40
• 7.7 SETUP BARCODE READER 40
• 7.8 TEACH TRAY 42
• TRAY NUMBER ASSIGNMENT TO WORK CYCLE 43
• 7.9 OUT OF POSITION (OOP) REFERENCE 44
• 8 WORK MODE 49
• 8.1 WORK CYCLE 49
• WORK CYCLE WITH ACTIVE OOP FUNCTION 49
• 8.2 POSITIONING SEQUENCE SIMULATION 50
• 8.3 JOB SELECTION FROM EXTERNAL SOURCE 51
• 9 MAINTENANCE 52
• 10 DISPOSAL 53
• 11 LIMITED WARRANTY 54
• 12 POWER UNIT 55
• 13 BARCODE READER 56

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1 PRELIMINARY INFORMATION
1.1 SAFETY SYMBOLS AND SIGNALS USED IN THE MANUAL
1.2 DOCUMENT IDENTIFICATION
Date of rst publication ............................12/2019
Revision Number........................................Rel. 1.0
1.3 MANUAL PROPERTY
The property rights of this manual belong exclusively to Builder This right is conceded to the buyer in
terms of use of this manual exclusively for personal use.
Translations, printing and other copying of this manual, even if partial and/or in any other form, must
be accompanied by the expressed consent of Builder.
1.4 VALIDITY
This manual is referred to the device “POSITX-3D” and is reecting the state of the technique at the
moment of its introduction on the market.
The builder reserves the rights of making changes to the present manual without notice in advance.
Eventual integrations to the present manual decided by the builder might be sent to the users. In this
case the user will be responsible
1.5 DOCUMENTS ENCLOSED TO THE PRESENT MANUAL
• “CE” Certication
Care point annotation
Warning sign. Maximum care required
Individual protection is mandatory, e.g. protective gloves

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1.6 IMPORTANCE OF THIS MANUAL
Among the information included into this manual, those related to safety device s and safe operation
modes to avoid damages to things or injuries to humans have to be considered as very important.
In advance of any operation, is mandatory to read this manual with maximum care. The
regular functioning and the duration over time of the machiery depend on the observance
and fullllment of procedures described into the manual.
1.7 MANUAL DESTINEE
• Safety and Prevention Manager.
• Equipment connection personnel
• Training and functional check personnel
• Device operators.
• Eventual disposal responsible personnel.
1.8 MANUAL KEEPING
The manual must be preserved in good conditions and kept in appropriate location, knwn to all users
and always available for the reading..
The builder must be contacted in case it get lost, damaged or for request of additional copies.
The manual have to bee kept until device demolition!
Should the device be sold to another user, this manual and related CE have to be delivered to the
new owner.
1.9 SERVICE SUPPORT
For any need related to use, maintenance and spare parts, please contact directly the builder,
specifying the identication data mentioned on the CE label applied on the device.
We strongly recommend to avoid any repairation or intervent which is not mentioned in this manual.
All operations requiring parts disdevice must be done exclusively by Builder authorized personnel.
• Any unauthorized intervention will immediately invalidate the warranty.
• Please always report datas printed on the device identication CE label (Serial, Year) in
case of request for assistance and spare parts.
1.10 PICTOGRAMS
Pictograms must be applied in areas easily visible from anybody who is approaching the device
and must be in points to which the personnel may eventually promptly react with actions in order to
prevent potentially dangerous situations.

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When possible, pictograms should be placed in areas not exposed to damaging, wear, chemicals,
dust or any other agent which ay reduce the visibility and readability.
Temperature use range should be between -40°C and +80°C.
Surfaces must be appropriately clean, smooth and free from oils, grease or chemicals prior to
pictograms application.
Rulements require that safety pictographs have to be regularly controlled and cleaned to ensure the
readability from the safety distance.
Should the pictograms be submitted to extreme environmental conditions or in case they loose the
required visibility features, they must be replaced.
PICTOGRAMS RELATED TO HAZARD
PICTOGRAMS RELATED TO PROHIBITIONS
ID. SYMBOL DESCRIPTION
3Generic hazard
Read instructions carefully
ID. SYMBOL DESCRIPTION
4Use forbidden to unauthorized
personnel

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PICTOGRAMS RELATED TO OBLIGATIONS
1.11 DEVICE IDENTIFICATION
NAMING
The device object of this manual is named “POSITX-3D” and is intended only for industrial use.
1.12 DEVICE INCOMING RECEPTION
Check that goods are corresponding to the shipping document contents. Should some components
be missing, inform the builder immediately.
Check absence of damages on the packaging due to transportation. Should relevant damages
to be found, inform the courier and write on the shipping documents the clause “Acceptance with
reserve of control”.
Damages relevant to transportation must be sent to the courier in writing within 8 days from the date
of receipt.
In case of heavy damages, inform the builder immediately.
1.13 CUSTOMER RESPONSIBILITY PROVISIONS
Except for specic contractual agreements, normally the customer is responsible for:
Installation area provision, including eventual building works/ piping, if required;
Electrical power device , in conformity with laws in force in the country of installation;
SYMBOL DESCRIPTION
Protective gloves must be worn
Safety shoes must be worn.
Protective clothing must be worn.
Protective goggles must be worn

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1.14 WARRANTY
The device is warranty covered from manucturing defects. Warranty details are mentioned into
device sales contract.
1.15
See EC Conformity Declaration in Appendix 1.
REFERENCE TECHNICAL RULES
See EC Conformity Declaration in Appendix 1.

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2 WARNINGS
2.1 RISK PREVENTION
Personnel operating the device has to be professionally trained and able to read and understand
the instructions of this manual.
Before and after the device set up, the user is recommended to use personal protection equipment
(PPE) according to current regulations, such as:
Protective gloves for manipulation of parts with irregular surface or sharp edges;
Crush resistant shoes for manufacturing of heavy parts;
Safety earmuff when the work enviroment requires for them;
Protective goggles to protect against powder, splinters, etc.
Lung protection systems if the enviroment requires for them.
2.2 RESPONSIBILITY
Builder denies any responsibility for consequences of:
Use of the device in violation of general safety protection regulations provided by Community
Directives and by laws of the Country in which the device is used;
Wrong predisposition of structures on which the device will be installed;
Feeding of device electrical circuits with different voltage than those prescribed;
Wrong or missing compliance with instructions mentioned into the manual;
Exceptional events, calamities.
2.3 DEVICE EXPECTED USE
The device must be used only in the following conditions:
For professional use, by expressily trained personnel
For purposes indicated into “Technical Features” section;
2.4 DEVICE USE LIMITS
The device must not be used in the following conditions:
For use in areas with risk of re and explosion, aggressive environment or with high concentration of
sprayed oils, exposed to wheather
For use by two or more people, as indicated in this manual;
In case damages found either on the structure or components of the device ;
For different uses than those for which the device has been designed;
2.5 GOOD RULES
Learn how to stop the device in case of emergency and danger.