Delta Regis POSITX-3D User manual

USER’S MANUAL
POSITX-3D
Torque Arm Positioning Controller
Delta Regis Tools Inc.
7370 Commercial Circle
Fort Pierce, FL 34951
(772.465.4302
[email protected]om
www.deltaregis.com
Delta Regis_POSITX-3D_M_R0.0

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SUMMARY
• 1 PRELIMINARY INFORMATION 5
• 1.1 SAFETY SYMBOLS AND SIGNALS USED IN THE MANUAL 5
• 1.2 DOCUMENT IDENTIFICATION 5
• 1.3 MANUAL PROPERTY 5
• 1.4 VALIDITY 5
• 1.5 DOCUMENTS ENCLOSED TO THE PRESENT MANUAL 5
• 1.6 IMPORTANCE OF THIS MANUAL 6
• 1.7 MANUAL DESTINEE 6
• 1.8 MANUAL KEEPING 6
• 1.9 SERVICE SUPPORT 6
• 1.10 PICTOGRAMS 6
• PICTOGRAMS RELATED TO HAZARD 7
• PICTOGRAMS RELATED TO PROHIBITIONS 7
• PICTOGRAMS RELATED TO OBLIGATIONS 8
• 1.11 DEVICE IDENTIFICATION 8
• NAMING 8
• 1.12 DEVICE INCOMING RECEPTION 8
• 1.13 CUSTOMER RESPONSIBILITY PROVISIONS 8
• 1.14 WARRANTY 9
• REFERENCE TECHNICAL RULES 9
• 2 WARNINGS 10
• 2.1 RISK PREVENTION 10
• 2.2 RESPONSIBILITY 10
• 2.3 DEVICE EXPECTED USE 10
• 2.4 DEVICE USE LIMITS 10
• 2.5 GOOD RULES 10
• 2.6 WHAT MUST NOT BE DONE 11
• 2.7 INSTALLATION WARNINGS 11
• 2.8 ADJUSTMENT AND STARTUP WARNINGS 11
• 2.9 MAINTENANCE AND CLEANING WARNINGS. 11
• 2.10 INDICATIONS FOR OUT OF OPERATION, DISMANTLING AND DISPOSAL 11
• 2.11 LIGHTING WARNINGS 11
• 3 PRODUCT SPECIFICATIONS 12
• 3.1 GENERAL INFORMATON’ 12
• 3.2 HARDWARE 12
• 3.3 TECHNICAL FEATURES 13
• CONNECTIONS SPECIFICATION 13
• 3.4 Danger of damage for incorrect connection 13
• Connector layout (backside) 14
• 3.5 CYCLE DESCRIPTION 15
• 4 INSTALLATION 17

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• 4.1 WARNINGS 17
• GENERAL WARNINGS 17
• 4.2 INSTALLATION 17
• INSTALLATION OPTIONS 17
• SCREEN INCLINATION 18
• 4.3 CONNECTION SCHEME - EXAMPLE 19
• 5 OPERATIVE INSTRUCTION 20
• 5.1 INTRODUCTION 20
• SELECTION OF LANGUAGE 20
• ACCESS MODE 21
• 6 PROGRAMMING 22
• 6.1 MAIN SCREEN DESCRIPTION 22
• 6.2 ACCESS TO ADMINISTRATOR MODE 22
• 6.3 EXIT ADMINISTRATOR MODE 25
• 6.4 SETTING OF REFERENCE START POSITION 25
• DAILY ACCESS AND RESTORE OF REFERENCE START POINT 26
• 6.5 SETUP OF DEFAULT POSITIONING TOLERANCES 26
• 6.6 PART PICTURES/ IMAGES UPLOAD INTO DEVICE 27
• 6.7 POSITIONING TAG DESIGN 30
• TAG DESIGN SEQUENCE 31
• MANAGEMENT OF MULTIPLE PICTURES 34
• 6.8 TIGHTENING SEQUENCE TEACH 34
• TAGS MODIFICATION 37
• 7 SETUP OF ADDICTIONAL FUNCTIONS 38
• 7.1 CLAMPER 38
• SAMPLE PICTURES OF CLAMPER SETUP FUNCTIONS 38
• 7.2 RUN MODE 38
• 7.3 ON FAILED OPERATION 39
• 7.4 MAX OPERATION RETRY 39
• 7.5 ACTIVATION BACK KEY 39
• 7.6 TOOL ENABLED WHEN OUTPUT IS 40
• 7.7 SETUP BARCODE READER 40
• 7.8 TEACH TRAY 42
• TRAY NUMBER ASSIGNMENT TO WORK CYCLE 43
• 7.9 OUT OF POSITION (OOP) REFERENCE 44
• 8 WORK MODE 49
• 8.1 WORK CYCLE 49
• WORK CYCLE WITH ACTIVE OOP FUNCTION 49
• 8.2 POSITIONING SEQUENCE SIMULATION 50
• 8.3 JOB SELECTION FROM EXTERNAL SOURCE 51
• 9 MAINTENANCE 52
• 10 DISPOSAL 53
• 11 LIMITED WARRANTY 54
• 12 POWER UNIT 55
• 13 BARCODE READER 56

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1 PRELIMINARY INFORMATION
1.1 SAFETY SYMBOLS AND SIGNALS USED IN THE MANUAL
1.2 DOCUMENT IDENTIFICATION
Date of rst publication ............................12/2019
Revision Number........................................Rel. 1.0
1.3 MANUAL PROPERTY
The property rights of this manual belong exclusively to Builder This right is conceded to the buyer in
terms of use of this manual exclusively for personal use.
Translations, printing and other copying of this manual, even if partial and/or in any other form, must
be accompanied by the expressed consent of Builder.
1.4 VALIDITY
This manual is referred to the device “POSITX-3D” and is reecting the state of the technique at the
moment of its introduction on the market.
The builder reserves the rights of making changes to the present manual without notice in advance.
Eventual integrations to the present manual decided by the builder might be sent to the users. In this
case the user will be responsible
1.5 DOCUMENTS ENCLOSED TO THE PRESENT MANUAL
• “CE” Certication
Care point annotation
Warning sign. Maximum care required
Individual protection is mandatory, e.g. protective gloves

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1.6 IMPORTANCE OF THIS MANUAL
Among the information included into this manual, those related to safety device s and safe operation
modes to avoid damages to things or injuries to humans have to be considered as very important.
In advance of any operation, is mandatory to read this manual with maximum care. The
regular functioning and the duration over time of the machiery depend on the observance
and fullllment of procedures described into the manual.
1.7 MANUAL DESTINEE
• Safety and Prevention Manager.
• Equipment connection personnel
• Training and functional check personnel
• Device operators.
• Eventual disposal responsible personnel.
1.8 MANUAL KEEPING
The manual must be preserved in good conditions and kept in appropriate location, knwn to all users
and always available for the reading..
The builder must be contacted in case it get lost, damaged or for request of additional copies.
The manual have to bee kept until device demolition!
Should the device be sold to another user, this manual and related CE have to be delivered to the
new owner.
1.9 SERVICE SUPPORT
For any need related to use, maintenance and spare parts, please contact directly the builder,
specifying the identication data mentioned on the CE label applied on the device.
We strongly recommend to avoid any repairation or intervent which is not mentioned in this manual.
All operations requiring parts disdevice must be done exclusively by Builder authorized personnel.
• Any unauthorized intervention will immediately invalidate the warranty.
• Please always report datas printed on the device identication CE label (Serial, Year) in
case of request for assistance and spare parts.
1.10 PICTOGRAMS
Pictograms must be applied in areas easily visible from anybody who is approaching the device
and must be in points to which the personnel may eventually promptly react with actions in order to
prevent potentially dangerous situations.

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When possible, pictograms should be placed in areas not exposed to damaging, wear, chemicals,
dust or any other agent which ay reduce the visibility and readability.
Temperature use range should be between -40°C and +80°C.
Surfaces must be appropriately clean, smooth and free from oils, grease or chemicals prior to
pictograms application.
Rulements require that safety pictographs have to be regularly controlled and cleaned to ensure the
readability from the safety distance.
Should the pictograms be submitted to extreme environmental conditions or in case they loose the
required visibility features, they must be replaced.
PICTOGRAMS RELATED TO HAZARD
PICTOGRAMS RELATED TO PROHIBITIONS
ID. SYMBOL DESCRIPTION
3Generic hazard
Read instructions carefully
ID. SYMBOL DESCRIPTION
4Use forbidden to unauthorized
personnel

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PICTOGRAMS RELATED TO OBLIGATIONS
1.11 DEVICE IDENTIFICATION
NAMING
The device object of this manual is named “POSITX-3D” and is intended only for industrial use.
1.12 DEVICE INCOMING RECEPTION
Check that goods are corresponding to the shipping document contents. Should some components
be missing, inform the builder immediately.
Check absence of damages on the packaging due to transportation. Should relevant damages
to be found, inform the courier and write on the shipping documents the clause “Acceptance with
reserve of control”.
Damages relevant to transportation must be sent to the courier in writing within 8 days from the date
of receipt.
In case of heavy damages, inform the builder immediately.
1.13 CUSTOMER RESPONSIBILITY PROVISIONS
Except for specic contractual agreements, normally the customer is responsible for:
Installation area provision, including eventual building works/ piping, if required;
Electrical power device , in conformity with laws in force in the country of installation;
SYMBOL DESCRIPTION
Protective gloves must be worn
Safety shoes must be worn.
Protective clothing must be worn.
Protective goggles must be worn

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1.14 WARRANTY
The device is warranty covered from manucturing defects. Warranty details are mentioned into
device sales contract.
1.15
See EC Conformity Declaration in Appendix 1.
REFERENCE TECHNICAL RULES
See EC Conformity Declaration in Appendix 1.

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2 WARNINGS
2.1 RISK PREVENTION
Personnel operating the device has to be professionally trained and able to read and understand
the instructions of this manual.
Before and after the device set up, the user is recommended to use personal protection equipment
(PPE) according to current regulations, such as:
Protective gloves for manipulation of parts with irregular surface or sharp edges;
Crush resistant shoes for manufacturing of heavy parts;
Safety earmuff when the work enviroment requires for them;
Protective goggles to protect against powder, splinters, etc.
Lung protection systems if the enviroment requires for them.
2.2 RESPONSIBILITY
Builder denies any responsibility for consequences of:
Use of the device in violation of general safety protection regulations provided by Community
Directives and by laws of the Country in which the device is used;
Wrong predisposition of structures on which the device will be installed;
Feeding of device electrical circuits with different voltage than those prescribed;
Wrong or missing compliance with instructions mentioned into the manual;
Exceptional events, calamities.
2.3 DEVICE EXPECTED USE
The device must be used only in the following conditions:
For professional use, by expressily trained personnel
For purposes indicated into “Technical Features” section;
2.4 DEVICE USE LIMITS
The device must not be used in the following conditions:
For use in areas with risk of re and explosion, aggressive environment or with high concentration of
sprayed oils, exposed to wheather
For use by two or more people, as indicated in this manual;
In case damages found either on the structure or components of the device ;
For different uses than those for which the device has been designed;
2.5 GOOD RULES
Learn how to stop the device in case of emergency and danger.

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Learn how to use all commands and function.
Comply to all warning and hazard indication applied to the device .
Always use Personal Protection Equipments.
Personnel on training must be always supervised by expert personnel.
Promptly inform the builder in case of defects, misfunctioning of safety device s and for presumed
potential danger situations;
2.6 WHAT MUST NOT BE DONE
Do not modify the partly completed device /device s included in the device for any reason.The
builder denies any responsibility for misfunctioning caused by unauthorized modications and/or
alterations of the device.
Do not make operations out from one’s own competence.
2.7 INSTALLATION WARNINGS
See “Installation” chapter.
2.8 ADJUSTMENT AND STARTUP WARNINGS
See “Functioning and Adjustments” chapter”.
2.9 MAINTENANCE AND CLEANING WARNINGS.
See“Maintenance” chapter.
2.10 INDICATIONS FOR OUT OF OPERATION, DISMANTLING AND DISPOSAL
See “Installation” chapter”
2.11 LIGHTING WARNINGS
Customer is responsible for appropriate lighting of the area in which the device will be installed,
ensuring that:
Visibility inside the work environment in conformity with work area laws in force, so as there should not
be dangerous reexes and to ensure clear readability of commands installed on the device

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3 PRODUCT SPECIFICATIONS
3.1 GENERAL INFORMATON’
The “POSITX-3D” is designed in order to help the operator during the tightening operations which are
normally performed during industrial assembly processes.
It allows control of the tool position in order to perform tightenings according to a pre-dened work
sequence
The device is feeded with electrical power only.
3.2 HARDWARE
• Management up to 4 axis
• 450MHz32 bit Microcontroller Cpu;
• User memory 128Mbyte RAM, 128Mbyte Flash ;
• 2 Ethernet ports 10/100 BASE_T (EtherCat Protocol);
• 1 USB port HOST 2.0;
• Display 7 segment for diagnostic;
• Power supply 24Vdc or 18Vac;
• Dimensions ( without frame): 121 x 195 x 61 mm (W x H x D);
• Display version:
• LCD TFT 7” Wide 262000 colors, resolution 800x480 touch-screen;
• Dimensions 208 x 179 x 135 x 5 mm (W x H x D);

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3.3 TECHNICAL FEATURES
CONNECTIONS SPECIFICATION
General CNC Installation Specications
The installation staff must be suitably qualied and competent and must read the manual content
before to start with the installation.
you should follow this manual for a correct installation. Possible question to make clear can be request
at supplier.
Builder accepts no liability for any consequences resulting for incorrect installation or inappropriate
use of the Numerical Control.
Installations notes
To wire the electric frame that must contain the Numerical Control, conform with the electromagnetic
compability standard and the safety standard in force.
In particular, the safety standard in force impose that the emergency stop circuits must be
constituted with electro mechanical components and must be not dependent by hardware
or software.
To prevent problems due to coupling between power and control signals, follow these suggestions:
• power and control cables must be separate (min. 20 cm) and, should crossing necessary,
they must cross only with 90°angle;
• if possible, the power area (drivers, and so on) and the control area (POSITX-3D), must
be physically separate with an interruption of metal base;
• use adequate noise suppressor (lters, and so on);
3.4 Danger of damage for incorrect connection
The electronic components of the POSITX-3D are equipped with many protection circuits.
However, the following rules must be accurately applied:
• connect the inputs (digital and analog) of controls only at voltage correspondent to
indicated technical characteristics;
• the load on outputs (digital and analog) must correspond at technical characteristics
indicated and in particular the outputs are not protected against short circuit;
• In advance of high voltage testing (insulation resistance test) the device must be
disconnected to prevent damages on electronic component.

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Connector layout (backside)
CONNECTOR FUNCTION CONNECTOR FUNCTION
CN1 USB key M2 CAN OPEN 1 (NOT USED)
CN2 ETHERNET network (NOT
USED) M3 CAN OPEN 2 (NOT USED)
CN3 ETHERCAT network (NOT
USED) M4 INTERRUPT INPUT
CN4 Encoder 1 M5 ANALOG OUTPUT (NOT
USED)
CN5 Encoder 2 M6 ANALOG INPUT (NOT USED)
CN6 COM1-COM2 : RS232 M7 DIGITAL INPUT
CN7 COM3: RS232/RS242/RS485 M9 DIGITAL OUTPUT
CN8 Encoder 4 M10 ANALOG OUTPUT (NOT
USED)
CN9 Encoder 3 M11
POWERED COMMON I/O
FOR USER APPLICATIONS (4
x 0 VDC + 4 x 24 VDC)
CN10 ON/OFF SWITCH
CN11 POWER SUPPLY
CN12 GROUND CONNECTION

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3.5 CYCLE DESCRIPTION
Input/ Output Charts
INPUT 24 Vdc
ID Name Descripon Mandatory
1 OK Tool 1 Tightening signal OK from tool controller X
2 NOK Tool 1 Tightening signal NOK from tool controller X
3Clamp closed Block signal activated (sensor)
4External Start Start sequence from external input
5External Reset Reset sequence from external input
6External Back Repeat tightening signal from esxternal input (even if
screw was correctly tightened)
7External NOK
Acknowledge Accept a NOK result through digital input
8Loosening /
Rework Activate untightening from external
9Force external
Job Selection
Activate external sequence selection. When this input is
active the work sequence will be selected by selection
input only. Other selection methods will be disregarded
10 Job select Bit
1
Value of Bit 1 external sequence selection (0-5 bits
available)
11 Job select Bit
2
Value of Bit 2 external sequence selection (0-5 bits
available)
12 Job select Bit
4
Value of Bit 4 external sequence selection (0-5 bits
available)
13 Job select Bit
8
Value of Bit 8 external sequence selection (0-5 bits
available)
14 Job select Bit
16
Value of Bit 16 external sequence selection (0-5 bits
available)
15 Job select Bit
32
Value of Bit 32 external sequence selection (0-5 bits
available)

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OUTPUT 24 Vdc
ID Name Descripon Mandatory
1Output ready Positioning system ready to start
2Output in job Active when job is being done
3Out clamp 1
Activate component blocking electrovalve
2 possible modes:
-Out clamp 1 activated: to command mono-stable valve
(continuous power feed of locking reel)
- Out clamp 1 and Out clamp 2 activated: to command
dual-stable valve (gives pulse to power locking reel)
4Out clamp 2
Disactivation of component blocking electrovalve
- Out clamp 1 and Out clamp 2 activated: to command
dual-stable valve (gives pulse to power locking reel)
5Out Tool 1
enable Power tool enabled *
6Out in position Active when tightening position is correct
7 Out OK Active when single tightening got positive result in the pre-
dened position
8 Out NOK Active when tightening position is wrong
9Out Complete
OK
Active when all tightenings got positive result in the pre-
dened positions
10 Out Complete
NOK
Active when one or more tightenings got negative result or
when job has been cancelled.
11 Out cycle bit-
1Value of Bit 1 cycle selection (0-5 bit possible) *
12 Out cycle bit-
2Value of Bit 2 cycle selection (0-5 bit possible) *
13 Out cycle bit-
4Value of Bit 4 cycle selection (0-5 bit possible)
14 Out cycle bit-
8Value of Bit 8 cycle selection (0-5 bit possible)
15 Out cycle bit-
16 Value of Bit 16 cycle selection (0-5 bit possible)
16 Out cycle bit-
32 Value of Bit 32 cycle selection (0-5 bit possible)

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4 INSTALLATION
4.1 WARNINGS
GENERAL WARNINGS
• All operations must be carried out either by builder personnel or by builder’s authorized
personnel, but professionally trained and teached, under supervision of a responsible
person.
• Operators must wear personal protection equipment according to the kind of operation
and must have appropriate tooling.
• Missing compliance with following paragraphs, will relieve builder of any responsibility in
case of accidents, damages or misfunctioning of the device .
4.2 INSTALLATION
INSTALLATION OPTIONS

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SCREEN INCLINATION

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4.3 CONNECTION SCHEME - EXAMPLE
ERGO15A-1-1B-2X Arm

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5 OPERATIVE INSTRUCTION
5.1 INTRODUCTION
Do not alterate or disconnect the device during use.
Alteration or in-observance of warnings from operator, will relieve builder form any
responsibility about damages and/or injuries to people or things which may occur and will
give the operator the full responsibility towards control bodies.
To access the overall POSITX-3D functionalities, users will go through the touch-screen HMI. Here is the
appearance of the main screen
SELECTION OF LANGUAGE
Current available languages: Italian, English
To select appropriate language, tap “Set” (“Imp.” If Italian) from main screen