Delta Rockwell 22-101 User manual

DELTA POWER TOOL DIVISION
RC>~KVVELL
MANUFACTURING COMPANY
PITTSBURGH 8. PENNSYLVANIA
~
II
ROC Ell
428-01-651-5001
DATED 1M 1-10-61
PM-1738
13" x 5" PLANER
MODEL #22-101
SERIAL # Dy3675
I. INSTALLATION
A. SELECTING FLOOR SPACE
The planer should be placed with adequate room
both in front and back for dressing long stock. It should
set on a level foundation and can be bolted permanently
in place if preferred.
If a central dust collecting system is accessible,
it can be connected to the planer by installing 1t22-115
shaving hood. This hood and other accessories are
available from your Delta dealer.
IMPORTANT
We urge you to read these instructions carefully
and save them for future reference. When ordering re-
placement parts from your Delta dealer, always furnish
part number, description, model number and serial num-
ber of your machine.
B. REMOVING
PROTECTIVE COATING
Remove
protective coating from machined surfaces
using kerosene or similar solvent. Do not use lacquer
thinner or acetone.
C. INSTALLING MOTOR FIG. 2.
1. Place motor pulley on shaft, approximately 1/16"
from end of motor and tighten set screw. Remove
rear panel from planer base and bolt motor to
motor plate.
~
2. Remove plate on right hand side of planer and
align motor pulley and cutterhead pulley. Use a
narrow
straight edge or string, and slide motor to
the right or left so that both pulleys are in line.
3. Tighten set collars on tie rod and install "V"
belt. Motor can be adjusted up or down by turning
nuts on "I" bolts to appJ..y correct belt tension.
Belt should only be tight enough so that it can be
"flexed" approximately 1", applying finger pres-
sure midway between the pulleys. Tighten both
nuts against motor plate.
Tighten screw and locknut (15 ) ( 45 )under-
neath rear tie rod. See FIG. 22 of parts list.
D. ELECTRICAL CONNECTIONS
When
using magnetic starters, Delta No. 49-393,
49-394
or 49-395, a special cover plate, Delta No.
49-376
is required. This cover plate includes the neces-
sary installation instructions.
When using Manual starters, Delta No. 1320 or
1328, See Fig. 3, and:
1. Remove cast iron cover on left side of planer.
2. Delta starters are enclosed in a steel box. The
starter mechanism must be removed from this box
and
installed in planer as shown using three
10-32 xlh" Rd. Rd. Machine screws furnished
with planer.
3. Install proper heater elements, connect starter to
motor and replace cast iron cover.
Figure 2

Figure 3
II. ADJUSTMENTS
A. LEVELING TABLE FIG. 4
The table should be parallel to the cutter head. To
check this, feed two pieces of stock simultaneously
through the planer at the extreme right and left hand
sides. Check the thickness of both pieces and if not
alike the table can be adjusted.
1. Raise low side of table by first loosening screw
in adjusting nut.
2.
Insert l4" rod in hole in nut, turn nut required
amount, and tighten screw.
3. Make another trial cut on the two pieces of stock,
check thickness and repeat step 2, if necessary.
Figure 4
B. TABLE GIBS FIG. 5
As the table raises and lowers, it bears against
machined surfaces, and over aperiod of time these
2
surfaces will wear. To compensate for this wear, the
gibs must be adjusted.
1. If table raised too freely or if fits loosely against
column, the gibs must be taken up.
2.
Loosen locknuts and slightly tighten each screw.
If table can be moved without undue effort, and
there
is no perceptible play between the table and
column, tighten locknuts.
3. If extra effort is required to move table, the gibs
may be too tight. Loosen locknuts and screws.
Figure 5
C. TABLE ROLLS FIG. 6
Table rolls are set .005" above surface of table.
No adjustment should be necessary, however if the stock
drags and does not feed uniformly, adjustment can be
made.
Use a dial indicator, or a straight edge and feeler
guage to determine if the rolls are parallel to the sur-
face of the table, and adjust if necessary.
1. Place table roll gauge across roll, loosen jam
nut and turn bolt beneath end of roll adjusting it
up or down the required amount.
2.
The table roll gauge has three steps marked
"rough", "average", and "cabinet". When dress-
ing rough stock, the rolls are set high to reduce
the amount
of drag on the tables. Average and
cabinet are finer settings usually for redressing
stock.
D. FEED ROLLS FIG. 7
The feed rolls under spring tension. This tension
must be sufficient to feed the stock uniformly without
slipping and must be equal at both ends of each roll. To
adjust:

Thickness Planer
TO
POWER
SUPPLY
BLACK
WHITE
GREEN
~
EJ
L2
Starter Switch
Connections
T1
Blades
QGREEN
T
BLA K
13 1/8" x11/16" x5/32"
TO MOTOR

Figure 6
1. Loosen locknuts and turn screws the required
amount.
NOTE: The tie bar in front of the infeed roll is
permanently set 1/8" above the bottom of the cut-
ting circle. This prevents making a cut beyond
the maximum
which is 1/8". If the stock being
planned is tapered beyond this amount, it will
stall when it becomes wedged under the tie bar.
THE FEED ROLLS DO NOT REQUIRE ADJUST-
MENT. The stock should be reversed and fed
through' the
planer, thick end first.
Figure 7
E. CHIPBREAKER FIG. 7
The chipbreaker is the large casting containing the
namephte on top of the planer. It pivots on the front tie
har and n.ises as stock is fed through. It causes the
chips to ~e thrown out to the rear and requires no ad-
ju.>tmef't To remove when necessary:
1. Remove four screws lift up on left side, sliding it
in that direction away from stop Din in right hand
column.
Figure 8
F. PRESSURE BAR FIG. 8
The pressure bar is located directly behind the cut-
terhead and rides on the planed surface of the stock
pressing it down on the table. The pressure is exerted
by rubber pressure pads which can be adjusted if nec-
essary.
1. Remove hexagon nuts, washers and pressure pads.
2.
Turn adjusting nuts moving the pressure bar up at
down so that it just touches the surface of the
stock. Turning the nut clockwise, will raise it,
counterclockwise will lower it.
3. Replace pressure pads, washers and hexagon nuts.
Hold adjusting nut with a wrench and turn hexagon
nut compressing rubber pressure pad. Turn each
nut
the same amount.
THROAT BAR
2 9" TRUE
16
CUTTING
CIRCLE
""'---KNIFE
BLADE
PRING
DISTANCE THROAT BAR MUST
BE MAINTAINED FROM EDGE
OF KNIFE BLADE. TO IN SUR E
CORRECT CUTTING ACTION
3Figure 9

G. SETTING KNIVES FIG. 9, FIG. 10
Under
each knife are two small coil springs which
aid in setting the knives when using the bridge type
knife setting gauge.
1. Remove chipbreaker.
2. Turn each of the hexagon head knife screws
clockwise which will release the throat bar, and
remove knives. CAUTION: DO NOT LOOSE
SMALL COIL SPRINGS.
3.
Clean cutterhead and throat bars using Delta Gum
and
Pitch Remover No. 4051.
4. Replace throat bar and insert knife directly over
springs. Turn the two end knife screws first,
counterclockwise applying slight pressure to the
knife.
5. Place knife gauge as shown pressing knife gently
downward, and tighten remaining knife screws
uniformly. CAUTION: WHIlE TIGHTENING
SCREWS DO NOT MOVE KNIFE GAUGE.
Figure 10
H.
CUTTERHEAD FIG. 11
The cutter head can be removed readily should re-
pairs or replacement be necessary. An extra cutter head
No. 22-125. complete with knives and bearing housings
can be installed so that production will not be inter-
rupted.
1. Remove plate on right side of planer, and remove
belt.
2. Remove chipbreaker and two screws which hold
bearing housings.
3. Cover each knife with masking tape for protection
and move cutterhead out of right side of planer.
CAUTION: USE HEAVY GLOVES FOR FURTHER
PROTECTION.
4
BEARING HOUSING
SCREW HOLE
Figure 11
I. DEPTH SCALE FIG. 12
The depth scale indicates the distance between the
table and the bottom of the cutting circle. It should be-
adjusted if the knives are sharpened in the head or if
the knives are replaced.
1. Dress a piece of stock and measure the thickness.
2. If pointer on table does not indicate this thick-
ness dimension on scale. loosen screws and move
scale up or down the required amount.
I\igure 12
J. SHIFTER OR CLUTCH FIG. 13
When the clutch is engaged, it is held in this posi-
tion by means of two spring loaded pins between the two
collars on the shifter rod.
Should
the clutch disengage frequently during nor-
mal
operation, it may require adjustment.
1. Remove set screw holding small collar in shifter
rod. Move the collar to expose the pins and note
the three small holes in this collar. Also notice
the hole in the shaft for the dog point set screw
just removed. When the clutch is engaged, both
pins engage in two of holes. When it is dise ngag-
ed, only one pin engages with one hole.

2. Slide the collar back to its original position with
both pins engaged in two of the holes and replace
the set screw engaging the dog point with the hole
in the shaft. This fixes its position on the shaft.
3. Loose nthe set screw holding the large collar in
the casting and move shifter handle to the right,
engaging clutch. This will rotate the large collar
to the correct position. Tighten set screw.
Figure 13
III: MAINTENANCE
Gear box, Fig, 14, is filled with 3 pints of SAE 140
or SAE
600-W Oil. This will bring the oil level to the
bottom edge of PLR-22 cover plate as shown in Fig. 14.
]
Figure 14
RAISING MECHANISM, FIG. 15
1. Oil raising screws.
2. Apply small amount of grease to gears.
5
FEED ROLLS turn in bronze bearings, which should
be oiled. Remove the cover plate on the right of the
planer and apply afew drops of oil inside th'· ~\.ll ings.
The oil will seep down into the oil hole in the ~jearing
blocks. The bearings on the opposite side in the gear
box are continually lubricated.
TABLE ROLLS contain bronze bearings. Apply oil
at each end.
TABLE requires afew drops of light oil between
gibs and column casting.
D. REPAIRS
Genuine Delta replacement parts are available
through your Delta dealer. Always furnish part number,
description, and serial number of planer.
Figure 15
SHEAR PIN FIG. 16
is made of brass and, connects
the sprocket to the infeed roll. If the planer becomes
over loaded, the shear pin will break, eliminating any
damage
to the other parts. To remove or replace shear
pin, first remove retainer ring around hub of sprocket.
Figure 16

DRIVE CHAINS FIG. 17 furnished as replacements,
are complete with connecting links.
1. Drain oil from gear box and remove gear box cast-
ing. Disconnect link, install new chain around
sprockets and connect link.
SHIFTER FIG. 13. Drain oil and remove cover.
Loose n shifter for k screw, screw in gear box which
holds large
collar, and remove shifter assembly.
the slinger disc will have to be bent toward the
gear. Use amallet or block of wood and tap the
disc around the circumference until the proper
clearance is obtained.
4.
When functioning properly, the slinger carries the
oil up to the cutterhead worm and intermediate
gear.
5.
Replace sprockets, chains, gear box and cover.
6.
Fill with oil. SEE LUBRICATION.
Figure 18
~LOCKPLATE
\.~ SCREW
5. Remove retainer ring and thrust bearing.
6.
Install new gear. NOTE: Complete assembly is
available as a replacement, see parts list.
2. Remove chains and sprockets.
3. Remove both screws in lockplateS, Fig. 18.
4. Remove both gear assemblies Fig. 19.
1. Remove gear box.
Figure
17
INTERMEDIATE GEAR, FIG. ·18,19,20. Remove
shifter as previously described.
A
.~.:J~~
Figure 19
6
2. Remove slinger using an arbor press or similar
equipment. NOTE: COMPLETE ASSEMBLY IS
AVAILABLE AS REPLACEMENT, SEE PARTS
LIST.
3. After gear
assemblies are instaHed in planer and
adjusted for correct backlash (Fig. 18), the oil
slinger disc should be checked for clearance,
(Fig. 21). Use afeeler gauge .010" to measure
the
clearance between the slinger and the inter-
mediate
gear. If the clearance is more than .010",
7. Check cutter head worm. It is advisable to replace
this part when replacing the intermediate gear.
8. Replace the two gear assemblies.' INTERMEDIATE GEAR
NOTE: BEFORE TIGHTENING LOCKPLATE C~~t:f':~~"ii~~
SCREWS, MAKE SUR.E THE BACKLASH IS
EQUALIZED, SEE FIG. 20~
CLUTCH SPROCKET GEAR AND SLINGER FIGS.
18. 19, 20.
To remove. it is necessary to first remove the oil
slinger disc.
1. Remove retainer ring, bearing and sprocket.

B. SHARPENING KNIVES
CD
Rockwell Mfg. Co.
Delta Power Tool Division
Bellefontaine, Ohio
Attn. Service Dept.
In either case, an extra set of knives Delta No.
22-128 or complete cutter head, Delta No. 22-125 may be
installed while the original knives are being sharpened.
NOTE: We do not recommend grinding the knives to less
than 5/8" in Width.
SEND
TO:
The knives can be sharpened in the cutter head with
Delta grinding attachment No. 22-106. They may be re-
moved from the cutter head and sharpened locally or
returned to the factory. The entire cutter head may also
be removed and returned to the factory for sharpening.
BACKLASH
if
~PLR-417
PLR-332-S
BACKLASH
aQlQ
~\\ .008
%Jf.1--H-'>-..+-HH_ J -\-1-++---11-11-
WORM GEAR MUST BE
LOCATED IN LINE WITH
HI-SPEED
WORM AS SHOWN
BACKLASH SETTING
FOR
WORM GEAR DRIVE
Figure 20
A. CLEANING
GROOVE
Machined surfaces of castings, cutterhead and roll-
ers should be cleaned with Delta Gum and Pitch Re-
mover No. 4051. Never use asharp instrument to remove
pitch accumulation.
The edge of the pressure bar which bears on the
stock should also be kept free of pitch accumulation and
chips so as not to score the finished surface of the
stock.
With an air hose, blowout any loose chips which
gather in the corners.
Figure 21 7
Figure 22
Irregular Cuts
There are times when the cutter head will make
irregular or uneven cuts, which are made because
certain adjustments of the machine are out of line.
The most common of these and what to do to
c<nect them are listed as follows:

When a ridge appears on the work as shown in
(1) Figure 22, it indicates that the infeed table roller
is too high. To correct this it will be necessary to
lower the infe'ed idle roller in the table. These rollers
are set· at the factory at .005" above the level of the
table, which is the maximum, if the rollers are more
than 005" the above condition will result, refer to
Figure 6.
When a slight groove is cut in the planed surface
as shown in (2) Figure 22, it is known as a pressure
bounce and indicates too great a pressure on the infeed
roll. To correct this, relieve the pressure on the infeed
roll by turning out pressure screw SP-172, see Fig-
ure 7.
When a piece of work is planed and the end cut
appears as in (3) Figure 22, it is known as a sniped
end. This indicates that the table is too loose and is
corrected by tightening the gibs on the table, refer to
Figure 5.
8
When the work shows feed roller marks as shown
in (4) Figure 22, the infeed roller pressure is too great.
Reduce the pressure on roller by turning out adjust-
ment screws on top of right and left hand columns,
see Figure '7.
When the stock is put through the machine wrong,
that is against the grain, a chipped edge will result,
as shown in (5) Figure 22. Turn the wood around, end
for end, so that the cutter will cut with the grain and
you will get anice, smooth, even cut.
When the material has a taper cut, that is from side
to side it indicates that the table is not parallel to the
cutter head, as shown in (6) Figure 22. In this case
all that is necessary is to adjust the table so that it is
parallel to the cutter head, refer to Figure 4-
Keep the table top clean and free of chips at all
times, so that no chips can get under the material
and cause gouges or scratches on under side of material.

DELTA POWER TOOL DIVISION
O
ROCKVVELL~"
r MANUFACTURING C'OMPANY
PITTSBURGH 8, PENNSYLVANIA 10 III
'---"=-----
13" x 5" PLANER
.428-01-651-5001
DATED PL '-'0-6'
PM-1738
.. REPLACEMENT BEARINGS ARE FURNISHED UNDERSIZE
AND MUST BE REAMED TO FIT AFTER INSTALLATION.
62 (16)
~7 (2)
45 (2)~
53 (4)~'
14\
20 \
19~"
6 (4)--4111
/ ~~ "'--45(2)
34:% ,r - -15 (2)
~~I
~ --------- 52 (4 )
i~;~ ~:~
48 (4)
50 (4)
20---~ __
19 _____________
13l
~13
---"""-'"'~~-14
~ "'--54 (4)
~39 (4)
55 (4)---------_
43 (4)~
10 (2)---1Sl
I -
60 (2)
25 (2)~ _'
58 (2)~ ~
~--63
62(8)-----
33 (4)- ___
5~
Figure 22

Replacement Parts (Fig. 22)
Ref.
Pan No.
Description
Ref.
Pan No.
Description
No. No.
1
H-ll
3/4 x 1 1/4 x 1/32" Washer
34
PLR-479-S Motor Bracket, Incl ••
2
HDP-122
57/64 x 1 13/32 x 3/64" Washer
35
SP-611 1/4-20 x 1/2" Hex. Hd. Cap Scr.
3
LT A-462 3/4 x 1 3/16 x 3/64" Washer 36
SP-1034 1/4"-20 Hex. Jam Nut
4PLR-1 Base 37
SP-504 1/4-20 x 3/4" Rd. Hd. Scr.
5PLR-2
Table 38
SP-613
5/16-18 xl 3/4" Hex. Hd. CapScr.
6PLR-8
Leg
39
SP-628 1/2-13 x I" Hex. Hd. Cap Scr.
7PLR-9
Front Panel
40
SP-642
3/8-16 x I" Hex. Hd. Cap Scr.
8PLR-10
Side Panel
41
SP-650
3/8-16 x 7/8" Hex. Hd. Cap Scr.
9
PLR-12 Adj. Nut
42
SP-691 5/8-11 x 3" Hex. Hd. Cap Sere
10
PLR-18
Table Elevating Scr. 43
SP-693 5/8-11 x 2" Hex. Hd. Cap Scr.
11 PLR-19
Shoulder Bolt 44
SP-707
5/16-18 x I" Fit Hd. Sere
12
PLR-23 Cover Plate
45
SP-1207
3/8"-24 Hex. Nut
13
I'LR-24 Tie Rod 46
SP-1226
5/8"-18 Hex. Nut
14
PLR-25 Tie Angle
47 SP-1228 5/16" -24 Hex. J am Nut
15
I'LR-26
Eye Bolt
48 SP-1300 5/16"-IS Hex. Nut
16 PLR-46
Shaft
49
SI'-1306
1/4"-20 Hex. Nut
17
PLR-47-A Idler Roller, Incl. ,50
SP-1620 5/16" Washer
18
PLR-21
Bearing
51
SP-1702 1/4" Lockwasher
19
PLR-85-S Stop Collar, Incl ••
52
SP-1703
5/16" Lockwasher
20
SP-206 5/16-1S x 5/16" Set Scr.
53
SP-1704
3/S" Lockwasher
21 PLR-95
Gear-IS Teeth
54
SP-1705
1/2" Lockwasher
~2
PLR-96
Gear-36 Teeth
55
SP-1751
5/S" Lockwasher
23 PLR-98
Pointer
56
SP-2712
1/4 x 1/4" Roll Pin
24
PLR-100
Gia Plate
57
SP-3031
#4 x 1/4" Self-Tapping Scr.
25
PLR-101 Collar
58
SP-5070
1/4 x 1 1/2" Roll Pin
26
PLR-1l3 5/16-24 x 1 1/2" Spec. SetSer.
59
SP-5072
1/4 x 2" Roll Pin
27
PLR-130-S
H and Wheel, Incl ••
60
SP-5369
Bearing
2S
SP-1145 3/8-24 x 1/2" Soc. Hd. Set Sere 61
SP-7008
Snap Ring
29
PLR-137
Cover Plate 62
SP-7503
5/16 -IS x 1/2" Truss Hd.
Scr.
30 PLR-139
Angle Clip
63
Car. #1535
3/16" Hex. Wrench
31 PLR-311
Adj. Nut Support
64
Car. #49-212
Motor Pulley for 60 Cycle, Incl.,
32
PLR-354 Pinion Gear Shaft
65
SP-232
1/4-20 x 3/8" Soc. Hd. Set Scr.
33 PLR-402
Guide Bar 66
Car. #49-214
Motor Pulley for 50 Cycle, Incl.,
65
SP-232
1/4-20 x 3/8" Soc. Hd. Set Scr.
Replacement Parts (Fig. 23)
80 PLR-4 Support Column (Left)
98 PLR-132 Switch Shield
81 PLR-5
Gear Box 99 PLR-173 Outfeed Drive Sprocket
82
PLR-22
Cover Plate
•• PLR-342-S
Sprocket Gear Clutch Shaft, Incl.,
83
PLR-44
Handle Ball
100 PLR-34-S
Clutch Sprocket
84
PLR-71
Infeed Sprocket
101
PLR-35
Clutch
85
PLR-72
Outfeed Sprocket
102 PLR-37
Thrust Washer
86 PLR-88
Gasket
103 PLR-89
Key
87
PLR-92
5/16" -18 Spec. Nut
104 PLR-91
Spacer
88 PLR-93 Stud
105 PLR-332-S
Gear, Incl ••
89
PLR-103
Shear Pin
106
PLR-33
Bearing
90 PLR-106 Retainer Ring
107 PLR-340-S
Oil Slinger
91
PLR-ll0
Spacer
108 PLR-342
Stub Shaft
92
PLR-114
Gasket
109 SP-5329
Bearing
93
PLR-119-S
Mounting Block and Scale
61 SP-700S
Snap Ring
94
PLR-120-S
Feed Roll Chain, Incl,
110
PLR-350-S
Shifter Fork, Incl.,
95 PLR-122 Connecting Link
111
SP-254
5/16-24 x 3/8" Soc. Hd.
Set Scr •
96
PLR-121-S
Sprocket Chain, Incl ••
•• PLR-375-S
Shifter Rod, Incl.,
95 PLR-122
Connecting Link
3
LTA-462
3/4 x 1 3/16 x 3/64" Fiber Washer
97 PLR-123
Half Link
112 PLR-76
Index Pin

• REP~ACEMENT BEA
AND MUST BE REAMEDR~~G~I;~~:~RRNISHED UNDERSIZE
INSTA~~ATION.
143
~144
dY -145
180 (2)-----------
176 (2)-------
47 (2) ---
175 (2)---
174 (2) ----
164-.......
172- "'-
~W~
Figure 23
.. """~ t:j~ il! -
."''''~" ,
188 (4l~~~~l~~· 189 (4)"
195 (2)~~~~··191 (2)
"":), _-,,, '" .//
,,200 (6)
/1 \193
108
119
120
61
Figure 24

Replacement Parts (Fig. 23 continued)
Ref.
Part No.
Description
Ref. Part No. Description
No. No.
113
PLR-77
Bearing
128 SP-S59 4f10-32 x
1/2" Rd. Hd. Scr.
114
PLR-78 Spring 129 SP-712
1/4-20 x 2 3/4" Fil. Hd. Sere
115
PLR-80 Index Collar
130 SP-739
3/8-16 xl 3/4" Fil. Hd. Scr.
116
PLR-375 Shifter Fork 131
SP-740
3/8-16 x 2 1/2" Fil. Hd. Sere
117 SP-247
5/16-24 x 1/2" Soc. Hd.
Set Scr. 132 SP-777
3/8-16 x 3" Soc. Hd. Cap Scr.
61
SP-7008 Snap Ring 133 SP-1603
1/4" Washer
118
PLR-394
Locking Plate 134
SP-1605
3/8" Washer
•• PLR-415-S
Intermediate Gear, Incl., .54 SP-1705
1/2" Lockwasher
119
PLR-415 Support Block
135 SP-2436
1/4" Pipe Plug
120
PLR-416 Shaft
1:36
SP-2440
3/4" Pipe Plug
121
PLR-417 Gear and Worm 137
SP-3312
7/16 - 20 x I" Soc. Hd. Scr.
122
SP-277
3/8- 24 x 3/8" Soc. Hd. Set Ser.
1:38 SP-5075
1/4 x 3/4" Roll Pin
100
SP-S329
Bearing
139
SP-5252
3/4 x 1 1/2 x 5/16" Grease Seal
61
SP-7008
Snap Ring 140
SP-6704
1/2 x 2 1/2" Roll Pin
123
428-01-031-5006
Cover
141
SP-7460
Button Plug
124
428-01-031-5008 Cover
62
SP-7503
5/16 -18 x 1/2" Truss Hd. Scr.
125
428-01-301-5001
Switch Mounting Plate
142 SR-225
Shifter Handle
126
SP-203
1/4-20 x 3/8" Soc. Hd. Sct Scr.
143
Cat. #1531
3/8" Hex. Wrench
20
SP-206
5/16-18 x 5/16" Soc. Hd. Set Scr.
144
Car. #1533
7/32" Hex. Wrench
37
SP-504 1/4-20 x :~/4" Rd. Hd. SCI.
145
Cat. #1534
1/8" Hex. Wrench
127
SP-558
#8-32 x 1/4" Rd. Hd. Scr.
'2
HDP-122
57/64 x 1 13/32 x 3/64" Washer
Replacement Parts (Fig.24)
160
PLR-3
Support Colwnn (Right)
132
SP-777
3/8-16 x 3" Soc. Hd. Cap Scr.
161
PLR-6-R
Chip Breaker. Incl,
190
SP-787
1/2- 20 x 2" Soc. Hd. Cap Scr.
162
CBS-241 Namc Plate
47
SP-1228
5/16"-24 Hex. Jam Nut
1G3
SP-2252 #2 x 3/16" Drive Scr. 191
SP-1270
3/8"-24 Hex. Jam Nut
164 PLR-7 Prcssure Bar .')4
SP-1705
1/2" Lockwasher
165
PLR-14
Cov,,; Plate
192
SP-2651
3/16 x 3/16 x 2 1/8" Straight Key
1(;6 PLR-15-S
Guide Block, Incl.,
193 SP-2661
3/16 x 3/16 x2" Straight Key
167 PLR-28 Bearing 62
SP-7503
5/16 -18 x 1/2" Truss lId. Sere
12
PLR-23 Cover Plate
194 SP-9040
"0" Ring
HiS PLR-56 Stop Button
195
TAM-184
Load Spring
169
PLR-61 Pressure Spring
Cap
196 Cat. #194 5/:32" Hex. Wrench
170
PLR-63
Feed Roller Spring 197
Cat. #1522 5/16" Open End Wrench
171
PLR-66
Cover Plate
198 Cat. #22-125
Cutter Head, Incl.,
172
PLR-69 Tie Bar (Rear)
199 J-23
1/4-28 x 1/4" Hex. Hd. SetSer.
173
PLR-70 Tir Bar (Front)
200 LBS-166 Spring
174
PLR-81 Adj. Nut 201 NCS-43
5/8 x 1 x 1/32" Washer
175
PLR-82 Pad
202 PLR-16 Bcaring Housing
176
PLR-84 Stud 203 PLR-17 Bearing Housing
177 PLR-97
5/8"-18 Lock Nut
204 PLR-31 Worm
178
PLR-111 Support Ring (R. H. )
205
PLR-59
Throat Bar
179
PLR-112 Support Ring (L. H. )206 PLR-107
Spherical Washer
180
PLR-116
5/16"-24 Hex. Nut
207 PLR-108
Oil Slinger
181 PLR-133 Support Block 208 PLR-1M Dust
Slinger
182
PLR-150-S Knife
Gauge
209
PLR-138
1/2" -20 Hex. Lock
Nut
183
PLR-170
3/8-24 xl 3/4" Hex. Hd.
Scr.
210 SP-2603
Hi-Pro Key
184
PLR-348
Infeed Roller 211
SP-5347
Bearing
185
PLR-349
Outfeed Roller
212
Cat. #22-128
Set of Three Kniyes
186 PLR-424-S T
ABLE ROLL GAUGE
213
Ca t. #49-156
V -Belt for 60 Cycle
187
SP-1n
5/8-18 x 2 3/4" Hd'less Set Scr.
214
Cat. #49-157
V -Belt for 50 Cycle
188
SP-479
5/16 -24 x 5/8" FiL Hd. Ser. 215
Cat. #49-210
Cutter Head Pulley. Incl,
189
SP-515
5/16-18 x 1 1/4" Rd. Hd. Scr. 65 SP-232
1/4-20 x 3/8" Soc. Hd. Set Ser.
Printed in U.S.A.

Features ...
This Planer Knife Setting Jig will help you set
your planer knives quickly and accurately.
The jig holds the knife firmly in position allowing
the use of both hands to tighten the gibs/set
screws.
Using the Jig ...
Removing and replacing blades.
1. Refer to Figure #2. Set the jigs on the cutter
head as in figure #2. Read the jigs red scale
and the white scale. Record these two numbers.
Setting knives to amanufacturers
specification.
1. Refer to Figure #1. The jigs must be indexed
to your cutter head before setting knives to
aknown height. To index the jigs, set the jigs
on the cutter head as in figure #1, making
sure the jigs bases (A &C, figure #1) are
not to,uching the knives and are resting on
the cutter head. Screw the micrometer
adjuster (part #1, Fig. #1) down (clockwise>
until the magneti~ head (6) touches the
cutter head. Read the jigs red and white
scales, and record these two numbers.
screws.
56
]
Fig.2
2
2. With the gibs/blade set screws loosened
,
set one jig on each end of the knife to be set,
positioned as in Fig. #2.
Make sure that both
jigs are set to the numbers recorded from
the indexing step. Turning the barrel of the
jig (part #2, Fig. #2) counter clockwise raises
the knife, counter
clockwise lowers the knife.
Each full revolution
of the jig barrel will move
the knife 0.060". When the correct knife
height is obtained,
tighten the jig lock
screw (part #7, Fig.
#2),
then
tighten the
gib/knife
lock
7
MADE IN TAIWAN
R.O.C.
Fig.1
2. To reset the knives backto their original location,
or to set new knives, use the following procedure.
With the gibs loosened and the knife setting
in
the cutter head, set one jig on each end
of the knife, positioned as in Fig. #2. Make
sure the jigs are set at the two numbers
recorded in Step # 1. Tighten the jig lock
screw (part #7, Fig. #2), then tighten the
gib/knife lock screws

Fig.1

I
.Fig.2