Delta VFD007FP4EA-41 User manual

Industrial Automation Headquarters
Delta Electronics, Inc.
Taoyuan Technology Center
No.18, Xinglong Rd., Taoyuan City,
Taoyuan County 33068, Taiwan
TEL: [phone] / FAX: [phone]
Asia
Delta Electronics (Jiangsu) Ltd.
Wujiang Plant 3
1688 Jiangxing East Road,
Wujiang Economic Development Zone
Wujiang City, Jiang Su Province,
People's Republic of China (Post code: 215200)
TEL: [phone] / FAX: [phone]
Delta Greentech (China) Co., Ltd.
238 Min-Xia Road, Pudong District,
ShangHai, P.R.C.
Post code : 201209
TEL: [phone] / FAX: [phone]
Delta Electronics (Japan), Inc.
Tokyo Ofce
2-1-14 Minato-ku Shibadaimon,
Tokyo 105-0012, Japan
TEL: [phone] / FAX: [phone]
Delta Electronics (Korea), Inc.
1511, Byucksan Digital Valley 6-cha, Gasan-dong,
Geumcheon-gu, Seoul, Korea, 153-704
TEL: [phone] / FAX: [phone]
Delta Electronics Int’l (S) Pte Ltd
4 Kaki Bukit Ave 1, #05-05, Singapore 417939
TEL: [phone] / FAX: [phone]
Delta Electronics (India) Pvt. Ltd.
Plot No 43 Sector 35, HSIIDC
Gurgaon, PIN 122001, Haryana, India
TEL : [phone] / FAX : [phone]
Americas
Delta Products Corporation (USA)
Raleigh Ofce
P.O. Box 12173,5101 Davis Drive,
Research Triangle Park, NC 27709, U.S.A.
TEL: [phone] / FAX: [phone]
Delta Greentech (Brasil) S.A
Sao Paulo Ofce
Rua Itapeva, 26 - 3° andar Edicio Itapeva One-Bela Vista
01332-000-São Paulo-SP-Brazil
TEL: [phone] / FAX: [phone]
Europe
Delta Electronics (Netherlands) B.V.
Eindhoven Ofce
De Witbogt 20, 5652 AG Eindhoven, The Netherlands
TEL: [phone] / FAX: [phone]
*We reserve the right to change the information in this catalogue without prior notice.
Delta Fan and Pump Drive
CFP2000 Series User Manual
Delta Fan and Pump Drive CFP2000 Series User Manual
*We reserve the right to change the information in this user manual without prior notice.
Россия: www.eleris.ru | e-mail: [email protected]
частотники.рф | www.eleris.ru | e-mail: [email protected]

I
PLEASE READ PRIOR TO INSTALLATION FOR SAFETY.
DANGER
;AC input power must be disconnected before any wiring to the AC motor drive is made.
;Even if the power has been turned off, a charge may still remain in the DC-link
capacitors with hazardous voltages before the POWER LED is OFF. Please do not
touch the internal circuit and components.
;There are highly sensitive MOS components on the printed circuit boards. These
components are especially sensitive to static electricity. Please do not touch these
components or the circuit boards before taking anti-static measures. Never reassemble
internal components or wiring.
;Ground the AC motor drive using the ground terminal. The grounding method must
comply with the laws of the country where the AC motor drive is to be installed.
;DO NOT install the AC motor drive in a place subjected to high temperature, direct
sunlight and inflammables.
CAUTION
;Never connect the AC motor drive output terminals U/T1, V/T2 and W/T3 directly to the
AC mains circuit power supply.
;Only qualified persons are allowed to install, wire and maintain the AC motor drives.
;Even if the 3-phase AC motor is stop, a charge may still remain in the main circuit
terminals of the AC motor drive with hazardous voltages.
;If the AC motor drive is stored in no charge condition for more than 3 months, the
ambient temperature should not be higher than 30 °C. Storage longer than one year is
not recommended, it could result in the degradation of the electrolytic capacitors.
;Connect the drive to a 3-phase three-wire or 3-phase four-wire Wye system to comply with UL
standards.
;Since the leakage current of the motor drive is higher than 3.5 mA a.c. or 10 mA d.c., the end
users are advised to follow at least one of the procedures below:
1. Connect the motor drive to the ground by using a copper wire with a sectional area of 10
mm2 minimum or an aluminum wire with a sectional are of 16 mm2 minimum.
2. Install an electricity leakage breaker.
;Pay attention to the following when transporting and installing this package (including
wooden crate, wood stave and carton box)
1. If you need to sterilize, deform the wooden crate or carton box, please do not
use steamed smoking sterilization or you will damage the VFD.
2. Please use other ways to sterilize or deform.
3. You may use high temperature to sterilize or deform. Leave the packaging
materials in an environment of over 56℃for 30 minutes.
4. It is strictly forbidden to use steamed smoking sterilization. The warranty does
not covered VFD damaged by steamed smoking sterilization.
NOTE
The content of this manual may be revised without prior notice. Please consult our distributors or download the latest version at
http://www.deltaww.com/services/DownloadCenter2.aspx?secID=8&pid=2&tid=0&CID=06&itemID=060101&typeID=1&downloadI
D=&title=&dataType=&check=0&hl=en-US

II
Table of Contents
CHAPTER 1 INTRODUCTION...............................................................................................................1-1
1-1 Receiving and Inspection..................................................................................................1-1
1-2 Nameplate Information.....................................................................................................1-1
1-3 Model Name....................................................................................................................1-2
1-4 Serial Number.................................................................................................................1-2
1-5 RFI Jumper.....................................................................................................................1-3
1-6 Dimensions.....................................................................................................................1-7
CHAPTER 2 INSTALLATION ............................................................................................................... 2-1
2-1 Minimum Mounting Clearance and Installation......................................................................2-1
2-2 Minimum mounting clearance.............................................................................................2-2
CHAPTER 3 UNPACKING..................................................................................................................... 3-1
3-1 Unpacking.........................................................................................................................3-1
3-2 The Lifting Hook..............................................................................................................3-13
CHAPTER 4 WIRING............................................................................................................................. 4-1
4-1 Wiring...............................................................................................................................4-1
4-2 System Wiring Diagram.....................................................................................................4-6
CHAPTER 5 MAIN CIRCUIT TERMINALS ..........................................................................................5-1
5-1 Main Circuit Diagram.........................................................................................................5-1
5-2 Main Circuit Terminals.......................................................................................................5-5
CHPATER 6 CONTROL TERMINALS....................................................................................................6-1
6-1 Specifications of Control Terminal........................................................................................6-3
6-2 Analog input terminals (AVI1, ACI, AVI2, ACM) ....................................................................6-5
6-3 Remove the Terminal Block................................................................................................6-7
CHAPTER 7 OPTIONAL ACCESSORIES........................................................................................... 7-1
7-1 All Brake Resistors and Brake Units Used in AC Motor Drives................................................7-2
7-2 Non-fuse Circuit Breaker....................................................................................................7-4
7-3 Fuse Specification Chart ....................................................................................................7-5
7-4 AC/DC Reactor..................................................................................................................7-6
7-5 Zero Phase Reactor.........................................................................................................7-11

III
7-6 EMC Filter.......................................................................................................................7-12
7-7 Panel Mounting...............................................................................................................7-16
7-8 Fan Kit.........................................................................................................................7-18
7-9 USB/RS-485 Communication Interface IFD6530…........................................................7-29
CHAPTER 8 OPTION CARDS...............................................................................................................8-1
8-1 Removed key cover...........................................................................................................8-2
8-2 Screws Specification for option card terminals.....................................................................8-3
8-3 EMC-D42A......................................................................................................................8-8
8-4 EMC-D611A....................................................................................................................8-8
8-5 EMC-R6AA.....................................................................................................................8-8
8-6 EMC-BPS01....................................................................................................................8-9
8-7 CMC-MOD01..................................................................................................................8-10
8-8 CMC-PD01......................................................................................................................8-13
8-9 CMC-DN01......................................................................................................................8-15
8-10 CMC-EIP01...................................................................................................................8-18
8-11 EMC-COP01..................................................................................................................8-22
CHAPTER 9 SPECIFICATION...............................................................................................................9-1
9-1 Specification…………………………………...........................................................................9-1
9-2 Environment for Operation, Storage and Transportation……………………..........................9-3
9-3 Derating of ambient temperature and altitude…………………………......................................9-4
CHAPTER 10 DIGITAL KEYPAD......................................................................................................... 10-1
10-1 Descriptions of Digital Keypad ………………………………….............................................10-2
10-2 Function of Digital Keypad KPC-CC02.............................................................................10-5
10-3 TPEditor Installation Instruction ....................................................................................10-30
10-4 Fault Code Description of Digital Keypad KPC-CC02.......................................................10-38
10-5 Functions which are not supported when using TPEditor with KPC-CC02.........................10-42
CHAPTER 11 SUMMARPY OF PARAMETERS .................................................................................. 11-1
CHAPTER 12 DESCRIPTION OF PARAMETER SETTINGS .............................................................. 12-1
CHAPTER 13 WARNING CODES ....................................................................................................... 13-1
CHAPTER 14 FAULT CODES AND DESCRIPTIONS ......................................................................... 14-1
CHAPTER 15 CANOPEN OVERVIEW ................................................................................................ 15-1

IV
CHAPTER 16 PLC FUNCTION............................................................................................................ 16-1
CHAPTER 17 SAFETY TORQUE OFF FUNCTION………………………………………………………….17-1

Chapter 1 Introduction|CFP2000 Series
1-1
Chapter 1 Introduction
1-1 Receiving and Inspection
After receiving the AC motor drive, please check for the following:
1. Please inspect the unit after unpacking to assure it was not damaged during shipment. Make sure that
the part number printed on the package corresponds with the part number indicated on the
nameplate.
2. Make sure that the voltage for the wiring lie within the range as indicated on the nameplate. Please
install the AC motor drive according to this manual.
3. Before applying the power, please make sure that all the devices, including power, motor, control
board and digital keypad, are connected correctly.
4. When wiring the AC motor drive, please make sure that the wiring of input terminals “R/L1, S/L2, T/L3”
and output terminals ”U/T1, V/T2, W/T3” are correct to prevent drive damage.
5. When power is applied, select the language and set parameter groups via the digital keypad
(KPC-CC02). When executes trial run, please begin with a low speed and then gradually increases
the speed until the desired speed is reached.
1-2 Nameplate Information

Chapter 1 Introduction|CFP2000 Series
1-2
1-3 Model Name
1-4 Serial Number

Chapter 1 Introduction|CFP2000 Series
1-3
1-5 RFI Jumper
RFI Jumper: The AC motor drive may emit the electrical noise. The RFI jumper is used to suppress the
interference (Radio Frequency Interference) on the power line.
Frame A
RFI-1
RFI-1
RFI-2
RFI-2
RFI-1
RFI-2

Chapter 1 Introduction|CFP2000 Series
1-4
Frame B
RFI-1
RFI-1
RFI-1
RFI-2
RFI-2
RFI-2

Chapter 1 Introduction|CFP2000 Series
1-5
Frame C
By switching the position of the RFI jumper to control On/ Off.
RFI-1
RFI-2

Chapter 1 Introduction|CFP2000 Series
1-6
Frame D0
By switching the position of the RFI jumper to control On/ Off.
RFI-1
RFI-2

Chapter 1 Introduction|CFP2000 Series
1-7
Frame D
By switching the position of the RFI jumper to control On/ Off.
RFI-1
RFI-2

Chapter 1 Introduction|CFP2000 Series
1-8
Remove the built-in EMC Filter:
In some specific power system, the shunt capacitors might cause damage on motor drive or
electrically charge the enclosure to cause electrical shock. In view of the considerations above,
here are the recommendations on jumper/ screw installation of three power systems:
jumper/screw TN-S System TT System IT System
RFI-1 Keep Keep Remove
RFI-2 Keep Remove Remove
Note1: If any of the RFI is removed, the EMC effect will be affected.
Note 2: Using a LCB (leakage circuit breaker) designed for motor drive is recommended. If a
LCB has tripped, remove the RFI-2 (jumper/ screw) or contact an authorized dealer
of Delta near you.
Note 3: Earthing Systems
The international standard IEC60364 distinguishes three different earthing system categories,
using the two-letter codes TN, TT, IT.
The first letter indicates the type of earthing for the power supply equipment (generator or
transformer).
T: One or more points of the power supply equipment are connected directly to the same
earthing point.
I: Either no point is connected to earth (isolated) or it is connected to earth via a high
impedance.
The second letter indicates the connection between earth and the power supply equipment.
T: Connected directly to earth (This earthing point is separate from other earthing points in
the power supply system.)
N: Connected to earth via the conductor that is provided by the power supply system
Isolating main power from ground:
When the power distribution system of the Power Regenerative Unit is a floating ground system (IT) or an
asymmetric ground system (TN), the RFI short short-circuit cable must be cut off. Cutting off the
short-circuit cable cuts off the internal RFI capacitor (filter capacitor) between the system's frame and the
central circuits to avoid damaging the central circuits and (according to IEC 61800-3) reduce the ground
leakage current.
Important points regarding ground connection
;To ensure the safety of personnel, proper operation, and to reduce electromagnetic radiation, the
Power Regenerative Unit must be properly grounded during installation.
;The diameter of the cables must meet the size specified by safety regulations.
;The shielded cable must be connected to the ground of the Power Regenerative Unit to meet safety
regulations.
;The shielded cable can only be used as the ground for equipment when the aforementioned points are
met.

Chapter 1 Introduction|CFP2000 Series
1-9
;When installing multiple sets of Power Regenerative Units, do not connect the grounds of the Power
Regenerative Units in series. As shown below
Best wiring setup for ground wires
Ground terminal
Pay particular attention to the following points:
;After turning on the main power, do not remove the RFI jumper while the power is on.
;Make sure the main power is turned off before removing the RFI jumper.
;Removing the RFI jumper will also cut off the conductivity of the capacitor. Gap discharge may occur
once the transient voltage exceeds 1000V.
If the RFI jumper is removed, there will no longer be reliable electrical isolation. In other words, all
controlled input and outputs can only be seen as low-voltage terminals with basic electrical isolation. Also,
when the internal RFI capacitor is cut off, the Power Regenerative Unit will no longer be electromagnetic
compatible.
;The RFI jumper may not be removed if the main power is a grounded power system.
;The RFI jumper may not be removed while conducting high voltage tests. When conducting a high
voltage test to the entire facility, the main power and the motor must be disconnected if leakage current
is too high.
Floating Ground System(IT Systems)
A floating ground system is also called IT system, ungrounded system, or high impedance/resistance
(greater than 30Ω) grounding system.
;Disconnect the ground cable from the internal EMC filter.
;In situations where EMC is required, check whether there is excess electromagnetic radiation affecting
nearby low-voltage circuits. In some situations, the adapter and cable naturally provide enough
suppression. If in doubt, install an extra electrostatic shielded cable on the power supply side between
the main circuit and the control terminals to increase security.
;Do not install an external RFI/EMC filter, the EMC filter will pass through a filter capacitor, thus
connecting power input to ground. This is very dangerous and can easily damage the Power
Regenerative Unit.
Asymmetric Ground System(Corner Grounded TN Systems)
Caution: Do not remove the RFI jumper while the input terminal of the Power Regenerative Unit carries
power.
In the following four situations, the RFI jumper must be removed. This is to prevent the system from
grounding through the RFI capacitor, damaging the Power Regenerative Unit.
RFI jumper must be removed

Chapter 1 Introduction|CFP2000 Series
1-10
1 Grounding at a corner in a triangle configuration
L2
L3
L1
2 Grounding at a midpoint in a polygonal
configuration
L2
L3
L1
3 Grounding at one end in a single-phase
configuration
L1
N
4 No stable neutral grounding in a three-phase
autotransformer configuration
L1
L2
L3
L1
L2
L3
RFI jumper can be used
Internal grounding through RFI capacitor, which reduces
electromagnetic radiation. In a situation with higher
requirements for electromagnetic compatibility, and using a
symmetrical grounding power system, an EMC filter can be
installed. As a reference, the diagram on the right is a
symmetrical grounding power system.
L2
L3
L1

Chapter 1 Introduction|CFP2000 Series
1-11
1-6 Dimensions
Frame A
A-1: VFD007FP4EA-52, VFD015FP4EA-52, VFD022FP4EA-52, VFD037FP4EA-52, VFD040FP4EA-52,
VFD055FP4EA-52, VFD075FP4EA-52,
Unit: mm [inch]
Frame W W1 H H1 D D1 S1 Φ1 Φ2 Φ3
A-1 161.0
[6.34]
135.0
[5.31]
366.4
[14.43]
356.0
[14.02] - 199.0 [7.83]
6.5
[0.26]
25.4
[1.00]
20.3
[0.80]
20.3
[0.80]

Chapter 1 Introduction|CFP2000 Series
1-12
Frame A
A-2: VFD007FP4EA-52S, VFD015FP4EA-52S, VFD022FP4EA-52S, VFD037FP4EA-52S,
VFD040FP4EA-52S, VFD055FP4EA-52S, VFD075FP4EA-52S
Unit: mm [inch]
Frame W W1 H H1 D D1 S1 Φ1 Φ2 Φ3
A-2 161.0
[6.34]
135.0
[5.31]
366.4
[14.43]
356.0
[14.02]
244.0
[9.61]
199.0
[7.83]
6.5
[0.26]
25.4
[1.00]
20.3
[0.80]
20.3
[0.80]

Chapter 1 Introduction|CFP2000 Series
1-13
Frame A
A-3: VFD007FP4EA-41, VFD015FP4EA-41, VFD022FP4EA-41, VFD037FP4EA-41, VFD040FP4EA-41,
VFD055FP4EA-41, VFD075FP4EA-41
Unit: mm [inch]
Frame W W1 H H1 D D1 S1 Φ1 Φ2 Φ3
A-3 161.0
[6.34]
135.0
[5.31]
366.4
[14.43]
356.0
[14.02]
_ 199.0
[7.83]
6.5
[0.26]
25.4
[1.00]
20.3
[0.80]
_

Chapter 1 Introduction|CFP2000 Series
1-14
Frame B
B-1: VFD110FP4EA-52, VFD150FP4EA-52, VFD185FP4EA-52, VFD220FP4EA-52,
Unit: mm [inch]
Frame W W1 H H1 D D1 S1 Φ1 Φ2 Φ3
B-1 261.0
[8.50]
181.0
[7.13]
491.4
[19.35]
479.0
[18.86] - 229.0 [9.02]
8.5
[0.33]
41.0
[1.61]
25.4
[1.00]
20.3
[0.80]

Chapter 1 Introduction|CFP2000 Series
1-15
Frame B
B-2: VFD110FP4EA-52S, VFD150FP4EA-52S, VFD185FP4EA-52S, VFD220FP4EA-52S
Unit: mm [inch]
Frame W W1 H H1 D D1 S1 Φ1 Φ2 Φ3
B-2 261.0
[8.50]
181.0
[7.13]
491.4
[19.35]
479.0
[18.86]
274.0
[10.79]
229.0
[9.02]
8.5
[0.33]
41.0
[1.61]
25.4
[1.00]
20.3
[0.80]