Delton PL500 User manual

FOR RESIDENTIAL
USER MANUAL
SLIDING GATE OPENERS
PL500 24V DC MOTOR

INSTRUCTIONS PL500 SLIDING GATE OPENER USER MANUAL 1
INDEX
1. Warnings
2. Installation
2.1 Standard Installation Demonstartion
2.2 Description of Device
2.3 Dimension of Device
2.4 Installation of Gear Motor And Gear Rack
2.5 Checking for Installation
2.6 Emergency Release
3. Setup And Function Setting
3.1 Wire Connection
3.2 Transmitter Memorization
3.3 System Learning and LED Display
3.4 Programmable Function Settings
3.5 Testing and Checking
3.6 SW2/SW6 Setting
4. Technical Characteriestics
4.1 Tenical Data Sheet of Series
4.2 PH-1 Photocell Data Sheet
4.3 PR-1 Transmitter Data Sheet
4.4 PF-1 Flashing Light Data Sheet
4.5 PRB-1 External Receiver Box Data Sheet
5. Additional Information
5.1 Wire Connection Of PH-1 Photocell (Safety Beam)
5.2 Wire Connection And Setting Of PRB-1 External Reciever Box
P. 2
P. 3
P. 3
P. 3
P. 4
P. 4
P. 5
P. 5
P. 6
P. 6
P. 7
P. 7
P. 8
P. 9
P.10
P.10
P.10
P. 11
P. 11
P. 11
P. 11
P.12
P.12
P.13

2INSTRUCTIONS PL500 SLIDING GATE OPENER USER MANUAL
1) Warnings
Please read this instruction manual carefully before the
installation of gate-automated system.
This manual is exclusively for qualified installation
personnel. Powertech Electronics Inc. is not responsible for
improper installation and failure to comply with local
electrical and building regulations.
Keep all the components of PL500 system and this manual
for further consultation.
In this manual, please pay extra attention to the contents
marked by the symbol:
Be aware of the hazards that may exist in the procedures
of installation and operation of the gate-automated
system. Besides, the installation must be carried out in
conformity with local standards and regulations.
If the system is correctly installed and used following all
the standards and regulations, it will ensure a high degree
of safety.
Make sure that the gates works properly before installing
the gate-automated system and confirm the gates are
appropriate for the application.
Do not let children operate or play with the
gate-automated system.
Do not cross the path of the gate-automated system when
operating.
Please keep all the control devices and any other pulse
generator away from children to avoid the gate-automated
system being activated accidentally.
Do not make any modifications to any components except
that it is mentioned in this manual.
Do not try to manually open or close the gates before you
release the gear motor.
If there is a failure that cannot be solved and is not
mentioned in this manual, please contact qualified
installation personnel.
Do not use the gate-automated system before all the
procedures and instructions have been carried out and
thoroughly read.
Test the gate-automated system weekly and have
qualified installation personnel to check and maintain the
system at least every 6-month.
Install warning signs (if necessary) on the both sides of
the gate to warn the people in the area of potential
hazards.

2.1 Standard Insatllation Demonstaration
1. 24Vdc Sliding motor
2. Transmitter
3. safety photo Sensor
4. Flashing light
a. Operation gear
b. Limit switch device
c. 24Vdc motor
d. Back-up batteries
e. Release device
f. Control panel
g. Terminals of devices
2. Installation:
3
4
2
3
e
f
g
a
b
c
d
2.2 Description Of Device
INSTRUCTIONS PL500 SLIDING GATE OPENER USER MANUAL 3
1

2.3 Dimenstion Of Device
2.4 Installation Of Motor Gear And Gear Rack
>100
25
50>25
1~2m
4INSTRUCTIONS PL500 SLIDING GATE OPENER USER MANUAL

2.5 Checking For Installation
2.6 Emergency Release
In the case of power failure for emergency release of the motor, please follow the procedure
as below:
Step1. Push the lid of release chamber and move rightward
Step2. Insert the key and turn clockwise to unlock the device
Step3. Turn counter-clockwise of the bar to release the motor
To restore the automation, simply reverse the above procedure.
Step1. Step2. Step3.
NO OK
DXSX
INSTRUCTIONS PL500 SLIDING GATE OPENER USER MANUAL 5

3.1. Wire Connection
3. Setup And Function Setting:
If the Led display is in normal performing refer to “4.2.1”, you can control the gate by either transmitters or the button
on the board: “UP”-clockwise moving, “SET”- stop and “DOWN”- Counterclockwise moving.
6
6 7 9
9
6 8 9
6 9
10 11
PPB-1
PPB-1, PKS-1:
PKS-1
3 4
PF-1
PF-1
AC INPUT
123456789
1
23456
AC INPUT
123456789101112
1
23456
6INSTRUCTIONS PL500 SLIDING GATE OPENER USER MANUAL
LED1 Photocells
LED2 Photocells
LED3 RF Learn
AC INPUT
1234567891011121314
1
23456
ON
OFF
1 2 3 4 5 6 7 8 9 10 11 12 13 14
Close
Stop
GND
Pb
Ph+
Ph2
Ph1
GND
EXT-
EXT+
GND
+13.75
Light
Open

3.2 Transmitter Memorizing
3.3 System Learning And Led Display
To complete the system learning, follow the instructions below:
Step1: Press “SET”; then press “SET” + “DOWN” for 3 seconds, and the LED display shows “LEA”
Stop2: Press button (A) on time, the LED display should shows “ARN”
Step3: The gate will goes to Auto-learning, please wait for the learning process to be completed
Press “RF Learn” button for 2 seconds, and the LED3 is on; then press the transmitter button (A); the LED3 will blink
twice and then be off. The transmitter learning is completed.
A B
A B
LED Display Programmable Functions
“N-L”: The Boxer system learning is not done.
“LEA”: Enter learning mode and then wait for learning instructions.
“ARN”: The system learning is in progress.
The Auto-learning process of gate moving:
“Gate open to the end- stop close to the end- stop.”
LED 3
2 Sec LED 3
blink twice
LED 3 OFF
1
Press
1~3 Sec
Press
3 Sec
Push
1 2 3
4 5 6
2 3
121314
LED1
LED2
LED3
ON
OFF
14
LED1
LED2
LED3
ON
OFF
234567891011121314
LED1
LED2
LED3
ON
OFF
“RUN”: The Boxer system is in normal operation
To program, press SET button for 3 seconds, when the LED display change from RUN to F1,
press UP or DOWN to change function settings (F1 to FA). Then press SET to enter the sub
function within each group, press UP or Down to select sub functions and press SET for
confirmation.
! CAUTION: Before proceeding to system learning, the transmitter memorizing process has to be completed.
INSTRUCTIONS PL500 SLIDING GATE OPENER USER MANUAL 7

3.4 Programmable Function Settings
F3
F4
F5
F6
F7
F8
F9
FA
F4-1
F4-2
F4-3
F4-4
F5-1
F5-2
F5-3
F5-4
F5-5
F5-6
F5-7
F5-8
F5-9
F6-0
F6-1
F6-2
F6-3
F6-4
F6-5
F7-0
F7-1
F8-0
F8-1
F8-2
F8-3
F8-4
F9-1
F9-2
FA-0
FA-1
FA-2
FA-3
LED Display Definition Function Value Description
The reactions of the
photocells/ safety
edge/ loop detector
when they detecting
obstacles
Motor Speed
Motor Force
Pedestrian Mode
Pre-flashing
Deceleration point
programming of total
travel distance
Deceleration Speed
Auto - Reverse when
object impacted
Slow
Medium
Fast
Very Fast
3 seconds
6 seconds
9 seconds
12 seconds
15 seconds
18 seconds
The flashing light blinks
when the gate starts to move.
The flashing light blinks 3
seconds before the gate
starts to move.
75%
80%
85%
90%
95%
50% full speed
25% full speed
No Auto - reverse
1 second
3 seconds
Reverse to the end
Please refer to page 9,
F3 settings
F3-1
F3-2
F3-3
Light Heavy
Light Heavy
Light Heavy
Light Heavy
Light Heavy
Light Heavy
Light Heavy
Light Heavy
Light Heavy
1. The factory setting is “F3-1”.
1. The function can adjust the
running speed of motor.
2. The factory setting is "F4-4".
1. The function can adjust the
running force of motor to be
compatible with the gate weight.
2. The factory setting is "F5-4".
3. The motor force value:
F5-1: 2A F5-6: 7A
F5-2: 3A F5-7: 8A
F5-3: 4A F5-8: 10A
F5-4: 5A F5-9: 13A
F5-5: 6A
4. As over current setting
1. The function can adjust the time
of opening partially.
2. The factory setting is "F6-1".
3. Press button B on the remote to
operate the pedestrian mode.
1. The factory setting is "F7-0".
1. The factory setting is “F8-0”.
1. The factory setting is “F9-1”.
1. The factory setting is “FA-3”.
F1
F2
Options of Gate
Opening direction
Automatic Closing
F1-0
F1-1
F2-0
F2-1
F2-2
F2-3
F2-4
F2-5
F2-6
F2-7
F2-8
Clockwise Opening
Counterclockwise Opening
No automatic closing
5 seconds
15 seconds
30 seconds
45 seconds
60 seconds
80 seconds
120 seconds
180 seconds
1. The function can adjust the dir
ection of gate opening.
2. The factory setting is "F1-1".
1. This function can cause the gate
to close automatically after the
paused time.
2. The factory setting is "F2-3”:
30secs as the pause time.
8INSTRUCTIONS PL500 SLIDING GATE OPENER USER MANUAL

3.5 Testing And Checking
Make sure the notices included in 1.1 General safety precaution “WARNINGS” has been carefully observed.
● Release the gearmotor with the proper release key.
● Make sure the gate can be moved manually during opening and closing phases with a force of max.
390N (40 kg approx.)
● Lock the gearmotor.
● Using the Key selector switch, push button device or the radio transmitter, test the opening, closing and
stopping of the gate and make sure that the gate is in the intended direction.
● Check the devices one by one (photocells, flashing light, key selector, etc.) and confirm the control unit
recognizes each device.
Gate Status
Closed
Open
Stop during moving
Closing
Opening
Photocell 2
Stop opening
No effect
Stop opening
No effect
Closes the leaf
Photocell 1
No effect
Open
No effect
Reloads automatic closing time
Reloads automatic closing time
Photocell 1/ Photocell 2
Stop opening
Locks and, on release, reverses to open
Locks and, on release, continues opening
Logic F3-1 The reactions of the photocells when detecting obstacles
Gate Status
Closed
Open
Stop during moving
Closing
Opening
Safety Edge
Stop opening
Stop opening/ closing
Reverses to open for 2 seconds
Reverses to close for 2 seconds
Photocell 1
No effect
Reloads automatic closing time
Open
No effect
Reloads automatic closing time
Logic F3-2 The reactions of the safety edge/ photocell when detecting obstacles
Gate Status
Closed
Open
Stop during moving
Closing
Opening
Loop Detector
Open
Open
Open
Open
Photocell 1
No effect
Reloads automatic closing time
Open
No effect
Reloads automatic closing time
Logic F3-3 The reactions of the loop detector/ photocell when detecting obstacles
● F3 function settings:
● The position of safety devices:
Photocell 1 / Photocell 2
Photocell
Safety Edge
Photocell 1
or
Photocell 1
Loop Detector
Photocell 2
INSTRUCTIONS PL500 SLIDING GATE OPENER USER MANUAL 9

4.1 Techanical Data Sheet Of Series
4. Technical Characteristics:
3.6 Sw2/sw6 Setting:
Worm Gear
5500N
5000N
3800 RPM
60W
24 Vdc
3A
500kg
6 Meters
5.5A for Maximum 10 secs
-20oC~+50oC
250 X 170 X 265
8 kg
21.9 cm / sec
PL500
Motor
Gear type
Peak thrust
Nominal thrust
Engine RPM
Absorbed Power
Power supply
Nominal input power
Maximum gate weight
Maximum gate length
Maximum operating current
Operating Temperature
Dimension LxWxH mm.
Weight
Speed
Default Device Description Remark
ON
OFF
ON
OFF
Ph1 Ph2 Stop D C
SW6 SW2
1 2 3 4 5 6
SW6
1 – ON
2 – ON
3 – ON
4 – ON
5 – ON
6 – ON
Ph1
Photocell-1
Ph2
Photocell-2
Stop
Remote
Remote
None
Switch to ON if Ph1 is not connected; Otherwise,
switch to OFF if Ph1 is connected
Switch to ON if Ph2 is not connected; Otherwise,
switch to OFF if Ph2 is connected
Switch to ON if “Stop (12)” is not connected; Otherwise,
switch to OFF if “Stop” is connected to any device
Setting with SW2
Setting with SW2
No function
1 & 2 must switch to ON，
if Ph1 & Ph2 are not
connected to any devices
Default Device Description (coordinate with remote) Remark
SW2
SW2
ON
OFF
2/4 Channel
Transmitter
2/4 Channel
Transmitter
ON, Button B is pedestrian mode
If connected with external device (EXT+/EXT-; 1/2)，
SW6 4-ON; Button C on the remote can operation the device
If connected with external device (EXT+/EXT-; 1/2)，
SW6 5-ON; Button D on the remote can operation the device
OFF，Button B can operation the external device
(EXT+/EXT-; 1/2)
OFF，SW6 4-ON; Button C is pedestrian mode;
Button D no function
OFF，SW6 5-ON; Button D is pedestrian mode;
Button C no function
With external device:
SW6 4 - ON/OFF >
Button C - ON/OFF;
SW6 5 - ON/OFF >
Button D - ON/OFF;
If using a 2-channel
remote and require the
Button B to operation
the external device，
switch the SW2 to OFF
10 INSTRUCTIONS PL500 SLIDING GATE OPENER USER MANUAL

4.2 PH-1 Photocell Data Sheet
4.3 PR-1 Transmitter Data Sheet
4.4 PF-1 Flashing Light Data Sheet
Detection type
Operating distance
Response time
Input voltage
Operating Temperature
Protection class
Dimension
Through beam
30 meters
100ms
AC/DC 12~24V
-20℃~+60℃
IP66
59mm * 87mm * 38mm
Application
Frequency
Coding
Buttons
Power Supply
Operating Temperature
Dimension
Radio transmitter
433.92Mhz
Rolling code
2, for single-gate or dual-gate operation
3V with one CR2032 button type lithium battery
-20℃~+50℃
71.5mm * 33mm * 14mm
Application
Installation
Operating Temperature
Dimension
For outdoor use
Wall mounted vertically
-20℃~+50℃
85mm * 60.5mm * 40.5mm
Power Supply
Radio Frequency
Max. remote memorized
Dimensions
Output terminals
12V ~ 24V ac/dc
433.92Mhz
200pcs
106mm* 53mm* 20mm (L*W*H)
Output 1 & Output 2
4.5 PRB-1 External Receiver Box Data Sheet
INSTRUCTIONS PL500 SLIDING GATE OPENER USER MANUAL 11

5. Additional Information:
5.2 Wire Connection And Setting Of PRB-1 External Reciever Box
Orange
Blue
Yellow
Green
Red
Black
-Signal 1
-GND
-Signal 2
-GND
-12V/24V
-GND
Output 1 (Normally Open Relay)
Output 2 (Normally Open Relay)
12V - 24V AC/DC
RB1 Receiver Box
12 INSTRUCTIONS PL500 SLIDING GATE OPENER USER MANUAL
5.1 PH-1 Photocells
1). Decide the installation position of the photocells. See Figure 3.3.6 (1).
2). Unscrew the screws and secure the photocells on the post A, B or C. See Figure 3.3.6 (2) and (3).
Figure 3.3.6 (1) Figure 3.3.6 (2) Figure 3.3.6 (3)
A
B
C
3). Wiring connection:
TX: Connect terminals 1 and 2 on the transmitter with the terminals GND and 24V on the PC200 PCB.
RX: Connect terminals 1, 2 and 4 on the receiver with the terminals GND, 24V and phot1 on the
PC200 PCB. And use an extra wire to connect terminals 2 and 5 on the receiver as a bridge.
See Figure 3.3.6 (4) Figure 3.3.6 (5) and Figure 3.3.8 (5)
Figure 3.3.6 (4)
Figure 3.3.6 (5)
CA
CC
NA: Normal Open
NC: Normal Close
: DC(+) Input Voltage
: DC(-) Input Voltage
C: Common
CA: AC(12~24)
CC: DC(12~24)
VERT:Vertical
ORIZ:Horizontal
O
R
I
Z
NA NC C
1 2 3 4 5
Power LED: Green
Transmitter
Vertical Adjustment
Horizontal Adjustment
LED:Red(Beam Alignment)
CA
CC
NA NC C
1 2 3 4 5
O
R
I
Z
V
E
R
T
Receiver
CA
CC
NA NC C
1 2 3 4 5
O
R
I
Z
V
E
R
T

1. Situation:
In order to use one 4 channel remote to operate with additional device besides the original gate automation
system. Install a receiver box to connect with the 2nd device (Such as swing/sliding gate opener)
or the 3rd device (Such as garage automation system)
Original gate automation: Using Button A & B (Pedestrian Mode) on the remote to control gate opener
2nd device: Install an external receiver box, connect output 1 to the 2nd device (such as another Boxer
Slider, shown as below) use button C on the same remote to control the 2nd device
3rd device: install an external receiver box, connect the output 2 to the 3rd device (such as garage door),
use the Button D now to operate.
2. Wire Connection:
a. After connect all necessary cables properly , press
Test Button to exam if the output 1 is working, the
gate opener should operate.
b. If Output 1 is functional, press and hold Learn Button
for 1 second, the LED light should be “ON”
* If the LED does not response, please check the
cable connection again
c. Press and hold Button C on the remote for 1 second
after the LED is “ON”. The remote completed the
memorizing process when LED light turns “OFF”
3. Device Testing & Remote Memorization
a. Orange cable (Signal 1) connect to terminal 10 (Pb) on the control board
b. Blue cable (GND) connect to terminal 11 (GND) on the control board
c. Red cable (12V/24V ac/dc) connect to terminal 9 (Ph+) on the control board
d. Black cable (GND) connect to terminal 11 (GND) on the control board
PRB-1 Receiver
Orange
Blue
Yellow
Green
Red
Black
-Signal 1
-GND
-Signal 2
-GND
-12V/24V
-GND
9 10 11
GND
Pb
Ph+
INSTRUCTIONS PL500 SLIDING GATE OPENER USER MANUAL 13
1095 Budapest, Mester utca 34.
Tel.: *218-5542, 215-9771, 215-7550,
216-7017, 216-7018 Fax: [phone]
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E-mail: [e-mail] Web: www.delton.hu
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