Desa GMC11FD Instruction manual

WARNINGICON G001
WARNING: Carefully remove each mantel piece one at a time from shipping carton. Do not try to lift all of the
parts out of the box at once. This may damage mantel pieces.
Firebox
Perimeter Brass
Trim included
with these
Mantels
IMPORTANT: Read entire instruction sheet before assem-
bling or installing mantel kit.
This mantel is only approved for use with DESA Heating
Products 32" fireboxes or 32" fireplace systems.Do not use
mantel with any other product. Several optional accesso-
ries are available for this mantel kit. Contact dealer to pur-
chase optional accessories.
This mantel kit contains the following pieces:
Item Part No.
Hardware Package 101472-01
Brass Trim Kit 102753-01
Trim Kit Hardware 102865-01
The hardware package contains the following*:
Qty. Item
13 #8 x 1 1/4" Screws
6 1" Finishing Nails
*Extra hardware may be included.
Tools required
•#2 Phillips screw driver •Pencil
•Flat head screw driver •Drill
•Measuring tape
Ifanyofthesepiecesaremissingordamaged,contactthedealerwhere
you purchased this kit or DESA Heating Products at 1-866-672-6040
for referral information. For touch-up of the GM102W series mantel
use Sherwin Williams SW1095 semi-gloss enamel paint.
Shown with Optional Hearth Base
Note: Your mantel may differ slightly from illustrations.
WARNINGICON G001
WARNING:Usecarewhenfinishinganunfinished
mantel. Do not finish mantel pieces near running
heater or open flame. Vapors from most finishing
productsarehighlyflammable.Followmanufacturer’s
guidelines when using finishing products.
IMPORTANT: If you are staining an unfinished mantel, sand entire
outside of mantel to remove any dirt or oils. This will prevent
blemishes from appearing under the stain. Stain mantel according to
manufacturer’s instructions. Apply sanding sealer.
IMPORTANT: If you are painting an unfinished mantel, apply an
oil base undercoat to the mantel before painting. This will seal the
wood. After undercoat dries completely, lightly sand and apply an
oil base top coat. If you do not apply an oil base undercoat and
topcoat, the wood grain will bleed through the paint.
GMC11FD, GMC12UD, GMC13FD,
GM102WC, GMC8CU and GMC10CF
Cabinet Mantel
ASSEMBLY AND INSTALLATION INSTRUCTIONS
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108122-01D
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2
Header
Left Front
Side
Screw
Right Front
Side
Screw
Top Shipping
Carton
WARNINGICON G001
WARNING: Carefully remove each mantel piece
oneatatimefromshippingcarton.Donottrytoliftall
of the parts out of the box at once. This may damage
mantel pieces.
UNPACKING MANTEL
1. Carefully remove packaging materials, header, right front, and
left front one at a time from shipping carton.
2. Remove 2 screws attaching left side to right side (see Figure
1). Remove one side from shipping carton. Discard screws.
Remove 2 screws attaching other side to top. Discard screws.
Remove other side from shipping carton.
3. Remove top from shipping carton.
Figure 1 - Removing Mantel Pieces from Shipping Carton
ASSEMBLING MANTEL
1. If you must install mantel flush with wall, baseboard will
prevent proper installation of mantel. Either alter baseboard to
fit mantel or remove baseboard.
2. Insert male twistlock fasteners (located on right side) in female
twistlock fasteners (located on right front) (see Figure 2).
Tighten screws of twistlock fasteners one-half turn with flat
head screwdriver. Repeat for left side. This will lock the
fasteners together.
3. Rest header on face boards of right and left sides (see Figure 3).
Push sides together to eliminate gaps with header. Push down on
header to ensure a tight fit (see Figure 4). Attach header to right
side with two 1 1/4" screws. Repeat for other side (see Figure 4).
Figure 2 - Attaching Mantel Right Front to Mantel Right Side
Figure 3 - Installing Header
Header
Left
Side
Figure 4 - Attaching Header
Side
Face Boards
Right
Side
Header
Mounting
Block
Side
1 1/4"
Wood
Screws
Right Side
Right Front
Male
Twistlock
Fastener
Female
Twistlock
Fastener
Screw

108122-01D
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3
3
4. Place one mounting block on back of one of the side face boards
and the front panel.Attach mounting block to front panel and to
side face board with two 1 1/4" screws (see Figure 4, page 2).
Repeat for other side.
5. Place top on assembly (see Figure 5). Make sure molding on
top fits properly over front and side panels. Back edge of top
should be flush with back edge of sides. From backside of
mantel, locate predrilled holes near top of left side.Attach with
three 1 1/4" wood screws (see Figure 6). Repeat above steps to
attach top to right side. Locate predrilled hole near the center
of the header. Attach the header to the top using one 1 1/4"
wood screw.
Note: If using optional hearth base with mantel, move hearth
base to installation location. If using mantel without optional
hearth base, move mantel to installation location.
6. Place mantel in desired location. Place firebox in front opening
of mantel. To make firebox fit through mantel opening, bend
back or remove nailing flanges on sides of the firebox. Make
sureall piecesfit properly. Remove mantel. Follow instructions
included with heater or base to attach to floor.
7. Mark floor or wall for gas line entrance. Make sure there is
enough clearance between heater and mantel for gas line.
IMPORTANT: Make sure there are no electrical lines where
gas piping will go through floor or wall.
WARNINGICON G001
WARNING:Aqualifiedservicepersonmustinstall
gas piping to heater. Follow all local codes.
8. From gas meter or propane/LP tank, run hard piping to
equipmentshutoffvalve.You must installthe equipment shutoff
valve within reach from heater. Install an approved flex hose
(if allowed by local or state codes) for natural or propane/LP
gas to run from the equipment shutoff valve to heater.
ASSEMBLING MANTEL
Continued
Side Face
Boards
Top
Header
Figure 6 - Attaching Top
Figure 5 - Placing Mantel Top on Mantel Assembly
Header
1 1/4" Wood
Screws
Side
Top
WARNINGICON G001
WARNING: Never use an open flame to check for
aleak.Applyanoncorrosiveleakdetectionfluidtoall
joints.Bubblesformingshowaleak.Correctallleaks
at once.
10. If you purchased a mantel with batten molding, measure up
33/16" from bottom of mantel front panel (see Figure 7).
Note:
If using optional laminate trim, install trim before attaching
batten molding to mantel assembly. Place bottom of batten
molding at this measurement. It may be necessary to lightly
sand ends of molding to ensure proper fit. Use masking tape to
hold molding in place. Use level to ensure proper positioning.
Drill a pilot hole through molding and mantel with a small
drill bit. Attach to mantel front panel with colored finishing
nails. IMPORTANT: Keep nails centered on moldingto prevent
splitting. Fill nail holes with wood putty.
WARNINGICON G001
CAUTION:Nailswill bendif pilotholeis notdrilled.
11. After firebox is secured, replace mantel.Assemble and install
brass trim.
Colored Finishing Nails
Batten
Molding
Figure 7 - Attaching Batten Molding to Header
Header
9. Connect heater to gas line according to instructions in heater
owner’s manual. Check all connections for leaks from heater
to gas meter or propane/LP tank.

108122-01D
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4
2701 Industrial Drive
P.O. Box 90004
Bowling Green, KY 42102-9004
Technical Service and Parts:
1-866-672-6040 108122-01
Rev. D
10/03
108122 01
NOT A UPC
ASSEMBLING AND INSTALLING BRASS TRIM
1. Remove packaging from three pieces of brass trim.
2. Locate 2 adjusting plates with set screws and 2 shims in the
hardware packet.
3. Align shim under adjusting plate as shown in Figure 8.
4. Slide one end of adjusting plate/shim in slot on mitered edge
of top brass trim (see Figure 8).
5. Slide other end of adjusting plate/shim in slot on mitered edge
of side brass trim (see Figure 8).
6. While firmly holding edges of brass trim together, tighten both
screws on the adjusting plate using a slotted screwdriver.
Figure 8 - Assembling Brass Trim
Figure 9 - Assembling Brass Trim
ASSEMBLING MANTEL
Continued
Side Brass Trim
Mitered Edge
Shim
Adjusting Plate
Set Screws
Top Brass Trim
Slot Slot
7. Repeat steps 1 through 6 for other side.
8. Locate seven hanging shoulder screws in hardware packet.
Tighten the seven hanging shoulder screws (#10-16x.50 long
with .12 shoulder) into holes on firebox sides. Place the
assembled trim onto firebox cabinet. Align hanging notches
on trim with hanging screws on side of firebox (see Figure 9).
Tap trim firmly into place with palm of hand engaging hanging
notches around shoulder screws. Start at one end of the trim
and work around firebox until all notches are fully engaged.
Assembled
Brass Trim
Trim Hanging
Shoulder
Screws
Hanging Notches
on Trim
Shoulder Screw
Hanging
Notches
on Trim