Desoutter ESP 7 Operating instructions

Printed in England 1 of 63
Desoutter Limited Eaton Road Hemel Hempstead Hertfordshire HP2 7DR England
ESP 7 - Option 1 ™
Part No. 470623 Issue 1 11.2001
TM
MADE IN ENGLAND HP2 7DR
P
-+
ESP7
PP
PP
ELECTRONIC SCREWDRIVER PROGRAMMER
VIEW ON ARROW A
A
SERVICING AND
OPERATING INSTRUCTIONS
WARTUNGSANLEITUNG
BEDIENUNGSANLEITUNG
MANUEL D’ENTRETIEN
MANUEL D’UTILISATION
INSTRUCCIONES DE SERVICIO
INSTRUCCIONES DE OPERACIÓN
INSTRUÇÕES DE MANUTENÇÃO
INSTRUÇÕES DE FUNCIONAMENTO
ISTRUZIONI PER L'IINSTALLAZIONE E
L'USO
SERVICEVEJLEDNING
BETJENINGSVEJLEDNING
SERVICEINSTRUKSJONER
DRIFTSINSTRUKSJONER
SERVICEINSTRUKTIONER
BRUKSANVISNING
HUOLTO-OHJEET
KÄYTTÖOHJEET
GB
D
F
E
P
I
NL
GR
DK
N
S
FIN
SERVICEVEHANDLIEDING EN
BEDIENINGSVOORSCHRIFTEN
120 cNm
30 cNm 60 cNm
1.2 Nm
11
9
8
1
2
3,4

WORK AREA
Keep your work area clean and well lit. Cluttered benches and dark
areas invite accidents.
Do not operate power tools in explosive atmospheres, such as in
the presence of flammable liquids, gases or dust. Power tools
create sparks which may ignite the dust or fumes.
Keep bystanders, children and visitors away while operating a
power tool. Distractions can cause you to lose control.
ELECTRICAL SAFETY
GroundedToolsmustbepluggedintoanoutletproperlyinstalled
and grounded in accordance with all codes and ordinances.Never
remove the grounding prong or modify the plug in any way. Do
not use any adaptor plugs. Check with a qualified electrician if
you are in doubt as to whether the outlet is properly grounded.
If the tools should electrically malfunction or break down, grounding
provides a low resistance path to carry electricity away from the user.
Avoid body contact with grounded surfaces such as pipes,
radiators, ranges and refrigerators. There is an increased risk of
electric shock if your body is grounded.
Don'texposepowertoolstorainorwetconditions.Waterentering
a power tool will increase the risk of electric shock.
Do not abuse the cord. Never use the cord to carry the tools or
pull the plug from an outlet. Keep cord away from heat, oil, sharp
edges or moving parts. Replace damaged cords immediately.
Damaged cords increase the risk of electric shock.
When operating a power tool outside, use an outdoor extension
cord marked "W-A" or "W". These cords are rated for outdoor use
and reduce the risk of electric shock.
PERSONAL SAFETY
Stay alert, watch what you are doing and use common sense
whenoperatingapowertool.Donotusetoolwhiletiredorunder
the influence of drugs, alcohol or medication. A moment of
inattention while operating power tools may result in serious personal
injury.
Dress properly. Do not wear loose clothing or jewellery. Contain
long hair. Keep your hair, clothing and gloves away from moving
parts. Loose clothes, jewellery or long hair can be caught in moving
parts.
Avoid accidental starting. Be sure switch is off before plugging
in. Carrying tools with your finger on the switch or plugging in tools
that have the switch on invites accidents.
Remove adjusting keys or switches before turning the tool on. A
wrench or key that is left attached to a rotating part of the tool may
result in personal injury.
Do not overreach. Keep proper footing and balance at all times.
Proper footing and balance enables better control of the tool in
unexpected situations.
Use safety equipment. Always wear eye protection. Dust mask,
non-skid safety shoes, hard hat or hearing protection must be used
for appropriate conditions.
Hold tool by insulated gripping surfaces when performing an
operation where the cutting tool may contact hidden wiring or
its own cord. Contact with a "live" wire will make exposed metal
parts of the tool "live" and shock the operator.
Store idle tools in dry and high or locked-up place. Out of reach
of children.
TOOL USE AND CARE
Use clamps or other practical way to secure and support the
workpiecetoastableplatform.Holdingtheworkby hand or against
the body is unstable and may lead to loss of control.
Do not force tool. Use the correct tool for your application. The
correct tool will do the job better and safer at the rate for which it is
designed.
Do not use the tool if switch does not turn it on or off. Any tool
that cannot be controlled with the switch is dangerous and must be
repaired.
Disconnect the plug from the power source before making any
adjustments, changing accessories or storing the tool. Such
preventive safety measures reduce the risk of starting the tool
accidentally.
Store idle tools out of reach of children and other untrained
persons. Tools are dangerous in the hands of untrained users.
Maintain tools with care. Keep cutting tools sharp and clean.
Properly maintained tools, with sharp cutting edges are less likely to
bind and are easier to control.
Check for misalignment or binding of moving parts, breakage of
parts,andanyotherconditionthat mayaffect thetools operation.
If damaged, have the tool serviced before using. Many accidents are
caused by poorly maintained tools.
Use only accessories that are recommended by the manufacturer
for your model. Accessories that may be suitable for one tool, may
become hazardous when used on another tool.
DonÕt use tool for purpose not intended.For example donÕt use
circular saw for cutting tree limbs or logs.
SERVICE
Tool service must be performed only by qualified personnel.
Service or maintenance performed by unqualified personnel could
result in a risk of injury.
When servicing a tool use only identical replacement parts. Follow
instructions in the maintenance section of this manual. Use of
unauthorised parts or failure to follow Maintenance Instructions may
create a risk of electric shock or injury.
SAVE THESE INSTRUCTIONS
Printed in England
Desoutter Limited Eaton Road Hemel Hempstead Hertfordshire HP2 7DR England
ESP 7 - Save these Instructions
T M
Part No.470623 Issue 1 11.2001
2 of 63
WARNING
Read All Instructions
FAILURE TO FOLLOW ALL INSTRUCTIONS
LISTED BELOW, MAY RESULT IN ELECTRIC
SHOCK, FIRE AND/OR SERIOUS PERSONAL
INJURY
GB
This device complies with part 15 of the FCC Rules. Any changes or
modifications not expressly approved by the manufacturer could void
the user's authority to operate this device.

Item Kit Part No. Part No. Description Qty
1 2050111932 2050296843 Screws self tapping 10
2 2050111942 2050472223 Feet 4
3 2050111952 2050472363 Fuse T4.0A 250Vac
Fuse Kit Europe/UK 1
2050472283 Fuse T12.5A 440Vac 1
4 2050111962 2050472273 Fuse T6.3A 250Vac
Fuse Kit USA 1
2050472283 Fuse T12.5A 440Vac 1
5 2050111972 2050468073 PCB 1
2050472343 Heat Insulation material
(For Heat Sink) 6
2050237073 Washer Fibre (M3 x 0.8)
To secure pcb: 4
2050472333 Washer Plastic M3 4
2050233143 M3 x 10 Pan Head Screw 4
6 2050467953 2050467953 Transformer
(Includes bolt and washers) 1
7 2050111982 2050467993 IEC Inlet Filter /
Voltage Selector & Fuse Holder 1
2050468013 Ferrite (IEC connector) 1
2050468033 Resistor 1.2M Ohm high voltage 1
2050468023 Capacitor 0.1uF X rated 1
2050472383 Heat Shrink Tubing (25.4 - 12.7) 1
8 2050468003 2050468003 Mains Switch 2 Pole 1
9 2050111992 2050468053 Tool connector 1
2050468063 Tool connector female
power crimp pins 2
2050472213 Ferrite (Tool connector) 1
10 2050472253 2050472253 Bridge Rectifier 1
11 2050472263 2050472263 Fuse Holder (Secondary) 1
12 2050112002 2050237083 Washer M4 Bridge Rectifier/
Earth Stud Screw Kit 3
2050186283 Washer spring 1
2050236993 Nut M4 3
2050205993 Screw M4 Pan Head 1
13 2050472433 2050472433 Wall Bracket 1
14 396853 396853 Mains Cable (Europe) 1
15 396843 396843 Mains Cable (UK) 1
16 459323 459323 Mains Cable (US) 1
Printed in England
Desoutter Limited Eaton Road Hemel Hempstead Hertfordshire HP2 7DR England
ESP 7 - Option 1 Programming Description
TM
Part No. 470623 Issue 1 11.2001
4 of 63
GB
110 cNm
60 cNm
2.0 Nm
110 cNm
60 cNm
60 cNm
7
8
6
10
12
5
14, 15, 16

STATEMENT OF USE
Controller to be used with electric screwdriver models SLE
only. No other use permitted. For professional use only.
Note: When Controller Option Boards are used with the
ESP 7, the appropriate ESP 7 Programming
Description for "Option 2, 3&4, or 5 must be used
in conjunction with this description.
OPERATION
DATA
Rated Voltage 230/120Vac
Rated Input 350VA
Rated Current:
Mains Input:
120Vac Operation: 6.3A (Fuse rating: T6.3A
120/250Vac Delayed Fuse)
230Vac Operation: 4A (Fuse rating: T4A
250Vac Delayed Fuse)
Transformer Output 12.5A (Fuse Rating: T12.5A
(120 or 230Vac Input): 500Vac Delayed Fuse)
Construction Class 1
Weight 5.1Kg
MAINTENANCE INSTRUCTIONS
All servicing of the unit to be carried out by Desoutter
Authorised Representatives.
ESP 7 PROGRAMMING DESCRIPTION - OPTION '1'
To be used in conjunction with SLE tools.
USER INTERFACE
There are 3 different operating routines on the ESP 7.
• SET-UP ROUTINE - allows definition of language version, thread
direction, password enable and Factory Default Parameters to
be reloaded.
• OPERATIONAL ROUTINE - allows for fastening applications.
• PARAMETER CHANGE ROUTINE - enables the user to adapt
the unit to his specific requirements. The choice of parameters
that can be accessed depends on the installed option module
and are described in the relevant Programming Description
for Options 2, 3&4 and 5. If required, parameters can be
protected using a factory set password enables in the SET-UP
ROUTINE. (Password number is 115).
The user interface consists of a one line 16 character display and
3 keys.
In the following description the 3 keys are referred to as mode
(P), down (-) and up (+) key.
FUNCTION - SET-UP ROUTINE
To enter the Set - Up - Routine, the mode key (P) must be pressed
and held before and during turning power on.
Release the Mode key after the following is displayed.
The message disappears as soon as the mode key (P) is released:
The 1st parameter allows the operator to select the language used
for the messages in the display. Languages held in the memory
are English (GB), German (D). French (F), Italian (I), Spanish (E),
Dutch (NL), Portuguese (P), Danish (DK), Norwegian (N), Swedish
(S), and Finnish (FIN). Select the required language by using the
+ - keys. To store the language selection, depress and release
mode key (P). This will also allow the next parameter to be
displayed.
The 2nd parameter allows the operator to prepare the system for
the use with right hand thread screws (RHR) or left hand thread
screws (LHR).
Select the required thread direction by using the + - keys.
To store the thread selection, depress and release mode key (P).
This will also allow the next parameter to be displayed.
The3rd displayallowstheoperatortoenterthefactorysetpassword
(Password number is 115) by depressing (-) and (+) keys.
Note: The password must be entered if password protection
is to be Enabled or Disabled.
Printed in England
Desoutter Limited Eaton Road Hemel Hempstead Hertfordshire HP2 7DR England
ESP 7 - Option 1 Programming Description
TM
Part No. 470623 Issue 1 11.2001
5 of 63
ESP7 SETUP-MODE
LANGUAGE GB
THREADTYP RHR
PASSWORD 0
WARNING
To reduce risk of injury, everyone using,
installing, repairing,maintaining,
changing accessories on, or working near
this tool must read and understand these
instructions before performing any such
task.
WARNING
THIS UNIT MUST BE EARTHED
THIS UNIT MUST NOT BE USED IN
EXPLOSIVE ATMOSPHERES.
DO NOT OPERATE WITH COVERS
REMOVED.
THE TOOL SETTING OR OPERATIONAL
TECHNIQUE MUST NOT ALLOW A MOTOR
STALL CONDITION TO OCCUR.
CAUTION
UNIT DAMAGE- BEFORE APPLYING POWER
TO THE UNIT, MAKE SURE THAT THE
VOLTAGE SELECTOR AND FUSE ARE SET TO
THE CORRECT INPUT VOLTAGE. DAMAGE
TO THE UNIT CAN OCCUR IF THE LINE
VOLTAGE IS NOT SET CORRECTLY.
To change the line voltage selection.
1. Disconnect the unit from the power supply.
2. Carefully adjust the voltage selector by
inserting a screwdriver into the slot and
turn clockwise for 230V or anti-clockwise
for 120V until the arrow aligns with the
correct voltage.
3. Carefully turn the fuse holder slot anti-
clockwise.
4. Remove fuse and check amperage rating
250Vac -T4A, 120/250Vac -T6.3A.
5. Insert correct fuse for supply voltage, re-fit
fuse holder and turn slot clockwise to lock
into position.
GB

To store password, depress and release mode key (P). If the
incorrect password was entered, the ESP will continue to the next
parameter. "Factory Default".
If the correct password has been entered, the following will be
displayed (YES if already enabled, NO if not currently enabled):
Select YES or NO by depressing (-) or (+) keys. If YES selected,
every time the parameter change mode is selected to change
parameters, the password will be asked for. To store selection,
depress and release mode key (P).
The 4th display allows the operator to restore the factory Default
Parameters for the ESP 7 Hardware Option conditions existing.
(i.e. No Option Board, Option Board A, B or C.).
Important: When fitting or removing a new option board the
Factory Default values must be reloaded and
parameters changed as required afterward.
To restore the factory parameters press and hold either the (-)
or (+) keys and then press and hold the mode (P) key for
aproximately 3 seconds. After 3 seconds the display will change
to:
Release the keys and approximately 2 seconds later the following
is displayed:
At this point the Set up menu can be repeated or be exited.
This completes the Set-up Mode function.
Exit of the Set-up Mode is by pressing the mode key (P) for 3
seconds which will store the changed values and the following
is displayed:
If there is no user input for more than 60 seconds, any parameters
set will not be stored!
FUNCTION - OPERATIONAL ROUTINE:
Power ‘ON’ - After switching the unit ON a self-test is executed,
during which the software release and installed option is displayed:
In this example the number "1" in the right hand position indicates
no Option Board is installed. "5" would indicate Option 5.
Then the recognised tool is displayed:
If a tool is connected, the following is displayed: G1 = Program
Group 1, PUSH = Push Start Mode, *100% = Programmed Final
Speed or Current
* S Indicates programmed Final Speed in Non Current Mode,
C Indicates Programmed Current in Current Mode.
If no tool is connected, NO TOOL will be displayed until a tool
is connected.
Note: If tool is connected and NO TOOL continues to be
displayed, this indicates a problem in the tool motor
circuit, or the Hall Effect signal is not in the correct state
(e.g. Tool cable, tool wiring, problem in tool temperature
circuit or defective motor). (Also refer to Tool Temperature
Sensing. Error 013).
SPECIAL FUNCTIONS:
Operator Safety - To remove screwdriver bit, first disable the
tool by depressing both buttons on the tool for a minimum of 3
seconds and the following is displayed:
To re-instate tool operation, depress either button on the tool
for a minimum of 2 seconds.
Connection and disconnection of SLE Tools and Options Boards.
It is good working practice to only carry out these operations
when the ESP 7 power is switched off.
Fault Diagnosis - In the event of an internal hardware fault
occurring with the ESP 7, a message similar to the following will
be displayed:
Message ERROR 010 - Over-current, the current drawn by
Indication: the tool exceeds the maximum value for too long
a period eg. no clutch operation/tool jammed. This
can also be due to programming too slow a speed
for the programmed current.
ERROR 011 - Short-circuit, excessive current
drawn by the tool due to defect within tool
or wiring.
ERROR 012 - EPROM error.
To re-set ESP 7 after any of the above ERROR messages switch it
"OFF" for a minimum of 15 seconds. (Note that the ESP 7 display
will not extinguish for aproximately 10 seconds). Resolve the tool
or programming related problems before switching back on.
TOOL TEMPERATURE SENSING:
The SLE tool has temperature sensing. If the temperature inside the
tool exceeds a nominal 50°C, then the ESP 7 Controller will disable
the tool and display:
Should this error occur, the reason must be established (e.g. Tool
being used too frequently, at too high a torque, at too high an
ambient temperature, tool defective etc.).
This tool will be useable after its internal temperature has cooled by
approx.10°C. Alternatively, use another tool.
Note that the ERROR 013 message will only clear after using a tool
without an over temperature problem.
ERROR 010
Printed in EnglandPrinted in England
Desoutter Limited Eaton Road Hemel Hempstead Hertfordshire HP2 7DR England
ESP 7 - Option 1 Programming Description
Part No. 470623 Issue 1 11.2001
6 of 63
SL CONNECTED
G1 PUSH *100% - -
TOOL DISENGAGED
ESP7 V.0.7 1
SETUPMODE CLOSED
EEPROM INIT OK!
FACTORY DEFAULT
EEPROM INIT . . . . .
GB
ERROR 013
NO TOOL
PASSWORD YES
TM

Explanation of status of Green "OK" LED on front of ESP 7.
LED illuminates when the following conditions have been detected.
Note: The following also applies to the External I/O "Cycle
Completed" (OK) Output.
Printed in EnglandPrinted in England
Desoutter Limited Eaton Road Hemel Hempstead Hertfordshire HP2 7DR England
ESP 7 - Option 1 Programming Description
Part No. 470623 Issue 1 11.2001
7 of 63
TM
GB
Options 1, 2, 3, 4 and 5 Non FAS Mode Option 5 FAS Mode Only Comments
Clutch Tool
Push Start 1. The clutch has operated. 1. The clutch has operated. WARNING
(Auto Clutch)
2. Tool lifted during cycle. BUT SEE WARNING. 2. Tool lifted during programmed FAS T1 and T2 times, The LED will illuminate if this type of tool is lifted before the
BUT SEE WARNING. clutch has operated or within th programmed times in FAS Mode.
This is NOT an OK condition because the tool should have
been kept pressed down.
Non Push Start The clutch has operated. The clutch has operated within the programmed FAS T1 and
(Manual Clutch) T2 times. If this situation occurs, the fastener could be left loose.
Lever Start To help overcome this if an SLE Push Start mechanical clutch
Trigger Start tool must be used, the following method can be used.
Angle Head
Introduce a "tool down" / "tool in position" sensor that must be
enabled before and throughout the tightening / loosening
Current Control The programmed current has been reached. The programmed current has been reached within the operation. This signal will be disabled once the tool is moved
Tools programmed FAS times. away from its operating position. This sensor could provide the
External I/O "Group Start" signal when operating in FAS Mode.
Push Start
Lever

FUNCTION - PARAMETER CHANGE MODE:
Note: When fitting or removing a new option board, the Factory
Default values must be reloaded and parameters changed
as required afterward.
Note that a tool does not have to be connected to carry out
parameter changes.
Parameter - VALUES:
To set-up specific parameter values, depressing the mode key (P)
for 3 seconds enters the parameter change mode where the
following is displayed:
If the password feature has been enabled in the “Set-Up, routine”
described earlier in this document (i.e. Password “YES”), the
following is displayed when the mode key is released:
If a password has been enabled, enter it using up key (increased
+) or down key (decreased -). To validate the number, depress
and release the mode key (P).
If the wrong password is used the unit will return to the pre-set
operational mode with no parameter changes.
Note: If no password has been selected this operation will be
bypassed and the first parameter will be presented to
the operator.
When the mode key is next depressed and released the first
parameter is presented to the user. The user can step through a
list of parameters by pressing the mode key. There is always one
parameter presented at one time. This parameter can be changed
by the down (decreased -) or up key (increased +). By pressing
the mode key (P), a changed value is stored temporarily and the
next parameter is presented. If the mode key (P) is pressed for
greater than 3 seconds, all parameter changes are saved, the
parameter change mode is closed and the unit resumes normal
operation. The following is displayed after the 3 second period
and disappears when the key is released.
The Set-up and the Parameter Mode will both be exited
automatically, if there is no user input for more than 60 seconds.
In this case NO changes will be stored, and the programme will
operate to the original set values.
Parameter - TOOL/MODE:
These parameters adapt the system to the tool in use, and are
available on all versions.
The SLE tools are available in push start, manual start and angle
head versions . (Note that the Current controlled tool can only
be used with Options 4 and 5).
The TOOL parameter enables selection of MANU or PUSH, the
system will be configured for the equivalent operation. Only in
the selection of TOOL = PUSH will the next parameter MODE be
shown.
The MODE parameter enables selection of either PUSH (Auto
Push start forward or for reverse, first depress reverse button and
then push-start), or COMBI-START (Combi-start means first
operating the Forward or Reverse button before push starting
the tool).
SUMMARY OF DISPLAY CONTENTS IN PARAMETER MODE:
T OO L MANU MANU/PUSH
MOD E C OMB I PUSH/COMBI
1:FINAL TIME 5.0 OFF, 0.1 . . . 9.9 sec
Parameter: FINAL TIME:
With no Option Boards installed, the tool operates at 100% Speed
until either the clutch shut-off operation occurs or the Final Time,
if programmed, has elapsed.
© Copyright 2001, Desoutter, HP2 7DR, UK.
All rights reserved. Any unauthorized use or copying of the
contents or part thereof is prohibited. This applies in particular
totrademarks,modeldenominations, part numbers and drawings.
Use only authorized parts. Any damage or malfunction caused
by the use of unauthorized parts is not covered by Warranty or
Product Liability.
Printed in EnglandPrinted in England
Desoutter Limited Eaton Road Hemel Hempstead Hertfordshire HP2 7DR England
ESP 7 - Option 1 Programming Description
Part No. 470623 Issue 1 11.2001
8 of 63
TM
™
GB
PARAMETER STORED
PASSWORD 0
PARAMETER MODE