Desoutter Esp 7 Operating instructions

ESP7

ELECTRONIC SCREWDRIVER PROGRAMMER

MADE IN ENGLAND HP2 7DR

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120 cNm

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1.2 Nm

23,4

Printed in England 1 of 40

SERVICING AND

OPERATING INSTRUCTIONS

WARTUNGSANLEITUNG

BEDIENUNGSANLEITUNG

MANUEL D’ENTRETIEN

MANUEL D’UTILISATION

INSTRUCCIONES DE SERVICIO

INSTRUCCIONES DE OPERACIÓN

INSTRUÇÕES DE MANUTENÇÃO

INSTRUÇÕES DE FUNCIONAMENTO

ISTRUZIONI PER LA MANUTENZIONE

ISTRUZIONI OPERATIVE

SERVICEVEJLEDNING

BETJENINGSVEJLEDNING

SERVICEINSTRUKSJONER

DRIFTSINSTRUKSJONER

SERVICEINSTRUKTIONER

BRUKSANVISNING

HUOLTO-OHJEET

KÄYTTÖOHJEET

FIN

Desoutter Limited Eaton Road Hemel Hempstead Hertfordshire HP2 7DR England

ESP 7 - Option 2

Part No. 476033 Issue 1 11.2001

ONDERHOUDSINSTRUCTIES

BEDIENINGSINSTUCTIES

OPTION BOARD

Part No. 108242-C

STATEMENT OF USE:

This control board (Part No. 108242) to be used in

conjunction with Desoutter unit ESP 7 (Part No. 111362).

No other use permitted. For professional use only.

This instruction to be used in conjunction with the ESP 7

Option 1 instructions.

Note: When fitting or removing a new option board:

1. Anti Static precautions must be taken.

2. Ensure the ESP 7 is powered Off before connecting or

disconnecting an Option Board. (Wait at least 10 seconds after

switching power off).

3.The Factory Default values must be re-loaded and parameters

changed as required afterwards.

FUNCTION - PARAMETER CHANGE MODE:

Note that a tool does not have to be connected to carry out

parameter changes.

Parameter - VALUES:

To set-up specific parameter values, depressing the mode key (P)

for3 seconds enters the parameter changemode and the following

is displayed:

If the password feature has been enabled in the “Set-Up-Routine”

described in Option 1 (i.e. Password “Yes”), the following is

displayed when the mode key is released:

If a password has been enabled enter it using up key (increased

+) or down key (decreased -). To validate the number depress

and release the mode key (P). If the wrong password is used the

unit will return to the pre-set operational mode with no parameter

changes.

Note: If no password has been selected this operation will be

bypassed and the first parameter will be presented to

the operator.

When the mode key is next depressed and released the first

parameter is presented to the user. The user can step through a

list of parameters by pressing the mode key. There is always one

parameter presented at one time. This parameter can be changed

by the up key (increased +) or down key (decreased -). By pressing

the mode key (P) a changed value is stored temporarily and the

next parameter is presented. If the mode key (P) is pressed for

greater than 3 seconds, all parameter changes are saved, the

parameter change mode is closed and the unit resumes normal

operation. The following is displayed after the 3 second period,

and disappears when the key is released.

The Set-up and the Parameter Mode will both be exited

automatically, if there is no user input for more than 60 seconds.

In this case NO changes will be stored, and the programme will

operate to the original set values.

Parameter: TOOL/MODE:

Set parameters as Basic version.

Parameter: EXTERNAL FORWARD:

The parameter can be configured as OFF, AND or ONLY and is

used in conjunction with the I/O porting.

OFF: means inactive, so only the tool start (Lever/Trigger and/or

push) will be active.

AND: means that the tools start (Lever/Trigger and/or push) and

the external signal must be supplied to start the operation.

ONLY: means that the fastening or reverse operation will be

triggered only by the corresponding external signal.

Note: If TOOL has been programmed as PUSH, the ONLY

function, although displayed, will be stored as AND. This

is intentional.

Parameter: EXTERNAL REVERSE:

The parameter can be configured as OFF, AND or ONLY and is

used in conjunction with the I/O porting.

OFF: means inactive, so only the tool Reverse (button and push)

will be active.

AND: means that the tools Reverse (button and push) and the

external signal must be supplied to start the operation.

ONLY: means that the reverse operation will be triggered only

by the corresponding external signal.

Note: If TOOL has been programmed as PUSH, the ONLY

function, although displayed, will be stored as AND. This

is intentional.

Parameter: EXTERNAL STOP:

This programme can be selected as NO or YES and is used in

conjunction with the I/O porting.

NO: means inactive.

YES: means an external signal is required to stop the fastening

(i.e. The tool is being used to position a fastener/component to

a specific position, rather than to a torque). If the clutch cut-off

operation occurs before the external signal, the tightening will

be rated as NOK (cycle not completed).

Parameter: SLOW TIME, SLOW SPEED:

If the Slow Time is selected with a value greater than 0, the

parameter slow speed will appear and a value can be selected.

The tool will start with the programmed Slow Speed and will

then switch automatically to the programmed FAST or FINAL

speed after the Slow Time has elapsed. If the Slow start is set to

0,the parameter Slow Speed will beskipped. The Slow Time/Speed

parameters apply only to the fastening operation.

Note: The Slow Phase does not function when using the HT-

Current feature, even though the Slow Time and Slow

Speeds can be programmed.

Parameter: FAST TIME, FAST SPEED:

If the Fast Time is selected with a value greater than 0, the

parameter Fast Speed will appear and a value can be selected.

The tool will run at the programmed Fast Speed and will then

switch automatically to the programmed FINAL speed after the

Fast Time has elapsed.

Note: To ensure correct tightening of fastener, the change from

Fast Speed to Final Speed must occur before the total

rundown time of the fastener.

The Fast Time/Speed parameters apply only to the fastening

operation.

Paramter: FINAL TIME, FINAL SPEED:

The Final Time and Final Speed selection will apply after the slow

and fast time (if programmed). The tool operates at this speed

until either the shut-off operation occurs or the set time if

programmed has elapsed. In non FAS mode, an "E5" message

will be displayed in the right hand digits should a "Final Time "

timeout occur before the operation has completed. In FAS mode,

an "ERR-5" message will be displayed in the second display should

a "Final Time" timeout occur before the operation is completed.

Parameter: SPEED REVERSE:

This is the speed used for reverse operation.

Printed in England

Desoutter Limited Eaton Road Hemel Hempstead Hertfordshire HP2 7DR England

ESP 7 - Option 2 Programming Description

Part No. 476033 Issue 1 11.2001

2 of 40

PARAMETER MODE

PASSWORD 0

PARAMETER STORED

ESP 7 - Option 2 Programming Description GB

Summary of display contents in parameter mode:

(Number in left column is Program Group number)

TO O L P U S H MANU/PUSH

MO D E P U S H PUSH/COMBI

EX T . F O RWA R D O F F OFF/AND/ONLY

EXT.REVERSE OFF OFF/AND/ONLY

EXT . STOP OF F OFF/ON

1:SLOWTIME 0.7 OFF, 0.1 . . . 9.9 sec

1 : S L OW S P E E D 4 0 % 30% . . . 100%

1:FASTTIME 0.7 OFF, 0.1 . . . 9.9 sec

1 : F A S T S P E E D 8 0% 30% . . . 100%

1 : F I N A L T I M E 5 . 0 OFF, 0.1 . . . 9.9 sec

1: FINALSPEED 30% 30% . . . 100%

1:REVERSE 60% 30% . . . 100%

1/0 Signals:

The option modules add the following digital input/output

capabilities to the system.

IN: EXTERNAL FORWARD IN: EXTERNAL REVERSE

IN: EXTERNAL STOP.

OUT: CYCLE COMPLETE (OK), same operation as LED on front panel.

OUT: NOT COMPLETED (NOK).

Functionality of Inputs:

EXTERNAL FORWARD and EXTERNAL REVERSE are for external

operation of the tool.

EXTERNAL STOP NO/YES.When "External Stop" is programmed

YES, this input will cause the tool to stop.

Functionality of Outputs:

The outputs are switched inactive with every trigger operation,

which sets the tool into Forward motion.

The OK (Cycle Complete) or NOK (Not Completed) will be

rated by the following:

A tightening finished by a valid clutch operation will be rated

as OK.

Signals on the I/0 connector:

WARNING: A valid clutch operation requires that the tool is

held firmly against the fastener throughout the operation and

for the tightening to be completed within the Final Time period.

(If programmed). For further information, refer to "Explanation

of status of Green OK "LED" in ESP 7 Programming Description

- Option 1.

All other results will show a NOK display.

Note: An external 24V power supply is required to enable the External

Input and Output signals.

Maximum output current per output is 500mA.

Current per input is 9mA.

LSignal level required for time period indicated.

PCan be a Pulse with a minimum time duration of 200ms, however

if longer the External Stop must be disabled before the start of the

next cycle. Note that signals Reset Last, Reset All and NOK Receipt

are rising edge triggered. While they can be low or high at the start

of the next cycle, to be used at the end of it, they must be first

disabled and then enabled.

or part thereof is prohibited. This applies in particular to trademarks,

model denominations, part numbers and drawings.

Use only authorized parts. Any damage or malfunction caused

by the use of unauthorized parts is not covered by Warranty or

Product Liability.

Printed in EnglandPrinted in England

Desoutter Limited Eaton Road Hemel Hempstead Hertfordshire HP2 7DR England

Part No. 476033 Issue 1 11.2001

3 of 40

Signal I/O Pin/common Description Signal Signal Duration

connections Type

EXTERNAL Input 21 Signal to run tool forward, can be used L 24V signal

FORWARD exclusive or together with the tool button. Must be enabled when Ext Forward = And or Only

EXTERNAL Input 22 Signal to run tool in reverse, can be used L 24V signal

REVERSE exclusive or together with the tool button. Must be enabled when Ext Reverse = And or Only

EXTERNAL Input 12 Allows immediate stop of tool (depth P 24V signal. See Note below.

STOP sensor, park position)

CYCLE Output 2/15 Signals that the fastening is complete - L 24V signal

COMPLETED i.e. clutch has fired or current shutoff Signal remains enabled until start of next

(OK) has fired tightening cycle (not reverse) or ESP is powered off

NOT Output 1/14 Signals that the tool has stopped, but L 24V signal

COMPLETED fastening was not successful. Signal remains enabled until start of next

(NOK) tightening cycle (not reverse) or ESP is powered off

+24V 5/18 24V from external power supply L Required for all External I/O operations

0V 6/7/13/19 0V return to external power supply L Required for all External I/O operations

20/25

ESP 7 - Option 2 Programming Description GB

Printed in EnglandPrinted in England

Desoutter Limited Eaton Road Hemel Hempstead Hertfordshire HP2 7DR England

Part No. 476033 Issue 1 11.2001

4 of 40

Pin 4/17: Output signal (L See Note). n Screws OK Signals that a

complete Group of screws has been completed successfully, or Reset

All signal has been enabled. Signal remains enabled until start of first

cycle of the next Group, End of Programming or ESP is powered off.

Note that this signal is also Enabled when Reset All is used.

Pin 3/16: Output signal (L See Note) n Screws NOK Signals that a

complete Group of screws has been completed, but not successfully.

Signal available until Reset Last; Reset All; End of Programming or ESP

is powered off.

Pin 2/15: Output signal (L See Note).

Cycle Completed (OK) Signals that the fastening is complete- i.e.

clutch has fired or current shutoff has occurred.

Signal remains enabled until start of next tightening cycle

(Not Reverse) or ESP is powered off.

Pin 1/14: Output signal (L See Note).

Not Completed (NOK) Signals that the tool has stopped, but

fastening was not successful.

Signal remains enabled until start of next tightening cycle

(Not Reverse) or ESP is powered off.

Pins 5 and 18: +24V frorn external power supply.

Required for all External 1/0 operations.

Pin 8: Input Signal (L See Note). External Group Start for FAS

operation. If Group Start programmed Ext, this signal must be enabled

for all operations. Note that it can be enabled / disabled by external

control before each Group start (I.e. Use as an external " Master

Enable " signal).

Pin 21: Input Signal (L See Note).

External Forward Signal to run tool forward, can be used exclusive or

together with the tool button signal. Must be enabled when Ext

Forward = And or Only.

Pin 22: Input Signal (L See Note).

External Reverse Signal to run tool in reverse, can be used exclusive

or together with the tool button signal. Must be enabled when Ext

Reverse = And or Only.

Pins 6/7/13/19/20/25: Common 0V return to external power supply.

Required for all External l/0 operations.

Pin 12: Input Signal (PSee Note). External Stop.

Allows immediate stop of tool (depth sensor, park position).

See Note below.

Pin 11: Input Signal (P See Note). Reset Last.

1. Resets last screw within current Cycle.

2. Used with Reset All in Sequence Mode to return to first Valid Group

Pin 9: Input Signal (P See Note).

NOK Receipt Resets NOK of last result.

NOTE, An external 24V power supply is required to enable the External Input and Output signals. Maximum output current per output is 500mA. Current per Input is 9mA.

L: +24V Signal level required for time period indicated.

P: +24V Can be a Pulse with a minimum time duration of 200ms, however if longer, External Stop must be disabled before the start of the next cycle.

Note that signals Reset Last, Reset All and NOK Receipt are rising edge triggered. While they can be low or high at the start of the next cycle, to be used at the end of it,

they must be first disabled and then enabled.