Desoutter CVIL II User manual

www.desouttertools.com
Part no 6159933780
Issue no 09
Date 01/2018
Page 1 / 80
© Copyright 2018, Ets Georges Renault 44818 St Herblain, FR
All rights reserved. Any unauthorized use or copying of the contents or part thereof is
prohibited. This applies in particular to trademarks, model denominations, part numbers
and drawings. Use only authorized parts. Any damage or malfunction caused by the use of
unauthorised parts is not covered by Warranty or Product Liability.
CVIL II Controllers
V 5.1.X
Operator’s manual
Original instructions.
Model Part number
CVIL II 6159326800

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TABLE OF CONTENTS
1 - SAFETY INSTRUCTIONS ........................ 5
1.1 - Statement of use ........................................... 5
1.2 - General instructions ...................................... 5
2 - INTRODUCTION....................................... 5
2.1 - CVIL II range ................................................. 5
2.2 - Number of cycle and phases......................... 5
2.3 - Memory size.................................................. 5
2.4 - Number of curves.......................................... 5
2.5 - Communication ............................................. 5
2.6 - Tools.............................................................. 5
2.7 - Main differences between versions............... 6
2.8 - CVIPC 2000 .................................................. 6
2.9 - CVINET WEB................................................ 6
2.10 - PC Software evaluation version .................. 6
3 - DESCRIPTION.......................................... 7
3.1 - Delivered equipment ..................................... 7
3.2 - Dimensions.................................................... 7
3.3 - Characteristics............................................... 7
3.4 - Front panel .................................................... 7
3.5 - Bottom panel ................................................. 8
4 - INITIAL START UP ................................... 9
4.1 - Installation ..................................................... 9
4.1.1 - STOP signal ....................................................... 9
4.1.2 - Switch OFF....................................................... 10
4.1.3 - Wall mounting xation ...................................... 10
4.1.4 - Tool cable connection....................................... 10
4.1.5 - 115/230 VAC cable connection .........................11
4.1.6 - Switch ON .........................................................11
4.2 - Start up........................................................ 11
4.2.1 - How to enter or modify an alphanumeric eld...11
4.2.2 - Language selection .......................................... 12
4.2.3 - Setting the date and time ................................. 12
4.2.4 - Contrast adjustment ......................................... 13
4.2.5 - Access code..................................................... 13
4.2.6 - Activation code................................................. 14
5 - CONTROL SCREENS ............................ 15
5.1 - Standard screen.......................................... 15
5.2 - Tightening report ......................................... 15
5.3 - Inputs / Outputs........................................... 15
5.4 - Barcode reading.......................................... 15
5.5 - Maintenance request................................... 16
5.6 - Number of pulses during the cycle.............. 16
5.7 - Controller temperature ................................ 16
5.8 - Not ready..................................................... 16
6 - RESULTS................................................ 17
7 - PROGRAMMING .................................... 18
7.1 - CYCLES and PARAMETERS menu ........... 18
7.2 - LEARNING menu........................................ 18
7.3 - CYCLES menu............................................ 19
7.3.1 - Introduction....................................................... 19
7.3.2 - Selecting the cycle ........................................... 20
7.3.3 - Cycle general parameters ................................ 20
7.3.4 - Programming the phase................................... 22
7.3.5 - Programming the parameters........................... 23
7.4 - Sequence menu .......................................... 28
7.5 - QUICK CYCLES menu................................ 29
7.6 - SPINDLE menu........................................... 30
7.7 - STATION menu ........................................... 30
7.7.1 - STATION – General parameters ...................... 31
7.7.2 - INPUT / OUTPUT conguration ....................... 33
7.7.3 - INPUT menu..................................................... 34
7.7.4 - OUTPUT menu................................................. 36
7.7.5 - RUN REVERSE menu ..................................... 38
7.8 - PERIPHERALS menu ................................. 38
7.8.1 - SERIAL PORT menu........................................ 38
7.8.2 - ETHERNET CONFIGURATION menu ............. 39
7.8.3 - ETHERNET SOCKET 1 menu ......................... 39
7.8.4 - ETHERNET SOCKET 2 menu ......................... 39
7.8.5 - ETHERNET SOCKET 3 menu ......................... 40
7.8.6 - PLC menu ........................................................ 40
7.8.7 - REPORT OUTPUT menu................................. 41
7.8.8 - BAR CODE menu............................................. 41
7.8.9 - CVINET menu .................................................. 42
7.8.10 - TOOLSNET menu .......................................... 43
7.9 - CONTROLLER menu.................................. 44
7.10 - CURVES menu ......................................... 45

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8 - MAINTENANCE...................................... 46
8.1 - MAINTENANCE menu ................................ 46
8.1.1 - TEST menu ...................................................... 46
8.1.2 - CHANNEL TEST menu .................................... 47
8.1.3 - COUNTERS menu ........................................... 47
8.1.4 - CALIBRATION menu........................................ 48
8.1.5 - Options............................................................. 49
8.1.6 - BRDx2 - controller backup ............................... 49
8.2 - SERVICE menu........................................... 49
8.3 - Maintenance operation................................ 50
8.3.1 - Changing the memory battery.......................... 50
8.3.2 - Desoutter Tool and Account Services............... 50
8.4 - Spare parts.................................................. 51
9 - CONNECTIONS...................................... 52
9.1 - PC wiring diagram....................................... 52
9.2 - Synchronizing several CVIL controllers....... 52
9.2.1 - Example of connection diagram....................... 52
9.3 - Tool cables .................................................. 53
9.3.1 - ER cable........................................................... 53
9.3.2 - EME cable........................................................ 54
9.3.3 - ER / EME extension cable............................... 55
10 - PRINTING FORMAT FOR
TIGHTENING RESULTS........................ 56
10.1 - PC2 format ................................................ 56
10.2 - PC3 format ................................................ 56
10.3 - PC4 format ................................................ 57
10.3.1 - Title................................................................. 57
10.3.2 - Result ............................................................. 57
10.4 - PC5-A format............................................. 58
10.4.1 - Report per spindle: torque rate, torque,
angle................................................................ 58
10.4.2 - Reading results of spindle 1
(x times the number of spindles) ...................... 58
10.5 - PC5-B format............................................. 58
10.5.1 - Report per spindle: torque, angle,
torque rate........................................................ 58
10.5.2 - Available parameters programmed for 1
spindle (x times the number of spindles).......... 59
10.5.3 - Results of spindle 1
(x times the number of spindles) ...................... 59
11 - TIGHTENING STRATEGY GUIDE........ 60
11.1 - Torque control............................................ 60
11.1.1 - Normal mode (continuous) ............................. 60
11.1.2 - Pulse mode (hybrid) ....................................... 60
11.2 - Torque control and angle monitoring ......... 61
11.2.1 - Normal mode (continuous) ............................. 61
11.2.2 - Pulse mode (hybrid) ....................................... 61
11.3 - Angle control and torque monitoring.......... 62
11.4 - Seating detection....................................... 62
11.4.1 - Main phase: Seating detection ....................... 62
11.4.2 - Second phase: Post-seating........................... 62
11.5 - Stall torque controlled tightening ............... 63
11.6 - Prevailing torque control............................ 63
11.7 - Loosening - torque control and angle
monitoring ................................................... 64
11.8 - Loosening - angle control and torque
monitoring ................................................... 64
12 - CYCLE FLOW CHART AND TIMING
CHART ................................................... 65
12.1 - Cycle ow chart......................................... 65
12.2 - Cycle timing chart...................................... 65
12.3 - Timing chart when using a crowfoot tool ... 66
13 - TROUBLE SHOOTING HELP .............. 67
13.1 - Warning ..................................................... 67
13.2 - Report codes............................................. 67
13.3 - Operating problems due to adjustment
problems ..................................................... 71
13.4 - Operating problems due to wear or
breakdown................................................... 73
14 - GLOSSARY .......................................... 75

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1 - SAFETY INSTRUCTIONS
1.1 - Statement of use
This product is intended to be used to drive, monitor and
control the ERA/ EME / ELRT range tools.
No other use permitted.
For professional use only.
EMC restriction of use: for industrial use only.
1.2 - General instructions
To reduce risk of injury, everyone using,
installing, repairing, maintaining, changing
accessories on, or working near this tool must
read and understand the safety instructions
before performing any such task. Failure to
follow all instructions listed below may result
in electric shock, re and/or serious personal
injury.
General safety instructions are collected in the
6159931790 tool safety booklet and quick start user
manual 6159932180.
SAVE THESE INSTRUCTIONS CAREFULLY.
2 - INTRODUCTION
2.1 - CVIL II range
The CVIL II controller can control 1 portable ER and ERA
type and/or xed EME type and/or portable ELRT type
electric power tool.
It is supplied ready to operate.
The default settings meet a large number of applications.
The CVIL II includes one station.
In general, the station name is the name of the
application.
2.2 - Number of cycle and phases
●The system allows you to perform 50 tightening
cycles of 15 phases each.
●The cycles are numbered from 1 to 50.
● 4 quick cycles (rundown speed/nal speed) are pre-
programmed in the controller. Torque and/or angle
settings are to be updated before use.
2.3 - Memory size
●5 000 tightening results minimum.
2.4 - Number of curves
10 ratio adjustable curves are stored.
The curves are not displayed on the controller screen,
but they can be seen using the CVIPC 2000 software.
2.5 - Communication
CVIL II controllers are equipped of the following
communication facilities:
●1 Ethernet ports for CVIPC or network
communication.
●1 RS232 port to connect barcode readers or
CVIPC 2000.
●7 Logical Inputs and 8 logical Outputs.
● Optional eldbus module.
2.6 - Tools
The complete range of Torque Control tool (except
spindle equipped with second torque transducer) can
work with CVIL II controllers. Every tool has a memory.
When connecting the tool to a controller, the controller
recognises the tool and set automatically all specic
parameters.
The selection of the tool takes account of the operating
conditions as stated by the user, who shall not exceed
the operating limits as specied by the manufacturer at
the time of the selection.
Any excessive internal temperature (over 100°C) of the
tool electric motor is detected and stops the tool. It can
start again only if the temperature decreases below
80°C.
Angle head ERAL
In-line ERDL
Pistol grip
ERPL
ERPS
ERPLT
Fixed tools
EME
EMEL
EMEO
ERFxL
Pulse range ELRT

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2.7 - Main differences between versions
Main differences between
versions
Normal
mode
Pulse
mode
Programming Modes
Cycles X X
Quick Cycles X -
Learning mode X -
Phase characteristics
Search sequence X X
Run down speed X X
Final speed X X
Run reverse X X
Act. On NOK X X
Jump X X
Prevail. Torque X X
Synchr. Waiting X X
Empty phase X X
Tightening strategies
Torque X X
Torque with angle monitoring X X
Angle with torque monitoring X X
Stall torque X -
Seating detection X -
Post. Seat. X -
2.8 - CVIPC 2000
CVIPC 2000 is an optional PC software package.
It offers easy and user-friendly programming and real
time monitoring of CVIL II controllers.
CVIPC 2000 can be installed on standard PCs running
Windows 2000, XP or Vista and communicates with
CVIL II controller via ethernet TCP/IP or RS232 port.
The real time monitoring functions include access to
Cpk, curves, operator monitor, etc.
2.9 - CVINET WEB
CVINET WEB is intended to collect & store 100%
tightening data in a real-time database with advanced
analytics via a web based software in service mode.
2.10 - PC Software evaluation version
It is possible to download an evaluation version from the
following web site:
http://resource-center.desouttertools.com
To access to last software up-date, select "Software" tab.
No password is required.

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3 - DESCRIPTION
3.1 - Delivered equipment
42
1
3
Legend
1 CVIL II box
2 Quick start manual
3 Input / Output connector with "stop" jumper
4 Safety manual
3.2 - Dimensions
130
31
278.2
314
290.6
3.3 - Characteristics
●Weight: 5.9 kg
●IP40: 6159326800
●IP54: 6159326870
● Working temperature: 0 / +45°C
●Voltage:
85 – 125VAC / 180 – 250VAC single phase, with
automatic switching voltage between 110 and
230VAC.
●Frequency: 50 / 60 Hz
●Average power: 0,65 kW
●Power:
- 3kW (tool cable 5m).
- 4,5kW (tool cable 35m).
3.4 - Front panel
1
6
8
7
5
6
2
3
7
4
9
Legend
1 Min, OK, Max Leds for the display of tightening report
2 Display
3 Escape key to exit a screen without change
4 Validate key to exit a screen and save all changes
5 Enter key
-for an alphanumeric value
-to validate a change
-to display the next screen
6 Up / Down key
-to scroll through a menu
-to scroll through a data entry screen
-to increment digits in digital entry mode
7 Left / Right key
-to scroll through a (lozenge-tagged) list
-to scroll through a data entry eld
-to enter an alphanumarical value
8 Print key
9 On/Off mains power indicator

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3.5 - Bottom panel
1
5
6
2
3
7
4
Legend
1 RS232 port, SubD 9 points
-PC cable ref.: 6159170470
-Printer cable ref.: 6159170110
-BRDx2 ref.: 6159363280
2 Ethernet port
3 8 inputs / 8 Outputs connector for PLC or indicator box
or socket tray connection, it includes the STOP signal
4 ON / OFF switch, over current protection and ground
fault protection
5 Tool connection
6 Mains power inlet
7 Field bus module (optional)

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4 - INITIAL START UP
4.1 - Installation
Before switching on, make sure that the
controller is installed in accordance with
the installation and safety instructions
mentioned in this manual, see "Safety
instructions", page 5.
4.1.1 - STOP signal
CVIL II controllers are equipped of redundant emergency
"STOP" signals which provide a high level of reliability to
this function (Category 2, level "d" according ISO 13849
standard).
Check that the "STOP" signals are correctly connected
to the Input connector of the controller. The Input
connector delivered with the controller is wired so:
1
13
GND
+24V
OR
0VE
Stop 1
1
2
3
nc 5
1 6
2 7
3 8
4 9
Stop 2 10
611
7 12
8 13
4
Opening one of the STOP contact disables the power
circuit. To be ready and run the controller needs to
receive 24V on the 2 inputs "STOP1" and "STOP2".
Note that it is recommended to wire an Emergency
STOP button when using handheld tools, but that it is
absolutely necessary for xed tools.
The "Emergency STOP" button should be placed at a
convenient place to stop the machine by the operator
himself or a colleague in case of emergency.
Getting one of these screens means that the Emergency
Stop is open, please check that the jumpers are in place
or that the emergency stop button is correctly wired and
in the correct position.
When switching on the controller:
●Press to display the following detailed
information:
●When starting the tool:
The tool in fact doesn’t run and E01 message
appears.
●Pressing you will get similar message as
previously.
For more information about these messages
please report to "Trouble shooting help", page 67.

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4.1.2 - Switch OFF
OFF
1
2
4.1.3 - Wall mounting xation
10
9.75
292
75 Ø6.5
= =
Ø6.5
Ø13
Make sure the fasteners are adapted to support
and to the device.
4.1.4 - Tool cable connection
● Do not connect several extension cables
together.
●Preferably use the longest length of
extension cable and the shortest length of
tool cable.
●In case of failure when implementing
the extension cables, contact your
local Desoutter representative for more
information.
1
2
Ød
D
D > 10 x Ø d
a b c
Although our cables are designed to work under drastic
conditions, we recommend that you check the following
points for longer service life:
●Bending radii should not be lower than 10 times the
cable diameter (c).
● Friction with the outer sheath should be restricted (b).
● Any direct pull on the cable should be avoided (a).

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4.1.5 - 115/230 VAC cable connection
1
2
115 / 230VAC
4.1.6 - Switch ON
2
115 / 230VAC
1
ON
4.2 - Start up
When switched on, the controller automatically detects
the correct operation of the tool and of the controller
itself.
If everything is OK, the control screen is displayed by the
CVIL II.
If a problem occurs when the controller is switched on,
the screen displays: NOT READY.
Press to display a second screen which provides
more details about the cause of the problem.
4.2.1 - How to enter or modify an alphanumeric
eld
1
●Press to position the cursor under the different
eld (1).
2
●Press or to position the cursor under the
desired character (2).
3
●Press or to change the eld (3).
●Press or to position the cursor under the next
character.
● When nished, press to validate.

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4.2.2 - Language selection 4.2.3 - Setting the date and time

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4.2.4 - Contrast adjustment
(-) (+)
Press or to adjust the contrast and
validate.
4.2.5 - Access code
The access code is used to protect the controller against
any keying error.
At the time of delivery, no code is programmed; the
icon is displayed on the screen.
Enter the new code.

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8 alphanumerical characters maximum.
2
1
●Press or to write (1).
●Press to validate.
●Press or to position the cursor under the next
character (2).
Lock access by entering your code again. The padlock
icon will lock meaning that writing is prohibited.
If an access code has been programmed and
the operator wants to change the data stored,
it is necessary to enter the code each time the
controller is switched on.
4.2.6 - Activation code
Some controller functionalities are protected by an
activation code associated to a software licence.
To get the activation code corresponding to a
functionality (for example the communication to a
ToolsNet data base), you will need the "PK" number of
the controller given in the above example.
After the registration procedure you will get the activation
code to be completed in this screen, activating the
functionality.

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5 - CONTROL SCREENS
1
2
3
4
02513654
●Press to display an additional message providing
information on the origin of the fault.
●Press or to move from one screen to another.
>>> When CVINET or TOOLSNET FIFO
alarm threshold is reached, this symbol is
blinking at the top of the Control screen.
E09 CVINET FIFO is full.
The cycle can not start because the
Locking on when FIFO is full option is
validated and there is no free memory
space left in the FIFO.
Problem with the Ethernet connection or
conguration may be the cause.
e09 CVINET FIFO is full.
The cycle can start but there is no free
memory space left in the FIFO.
Problem with the Ethernet connection or
conguration may be the cause.
5.1 - Standard screen
2
6
3
1
5
4
Legend
1 Counter
2 Status of the NcyOK counter
3 Tightening results
4 Detailed tightening report
5 Min. torque
6 Max. torque
This screen displays the tightening results of the last run
cycle (3), the detailed tightening report (4) and the status
of the NcyOK counter (2).
5.2 - Tightening report
1
Legend
1 Tightening report
This screen displays the tightening report (1) : OK or
NOK.
5.3 - Inputs / Outputs
2
1
Legend
1 Status of inputs
2 Status of outputs
This screen provides information on the status of inputs
(1) (left-hand column) and outputs (2) (right-hand
column) according to tightening report.
5.4 - Barcode reading
02513654
1
Legend
1 Result of a bar code reading
This screen displays the result of a bar code reading (1).

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5.5 - Maintenance request
This icon will blink on the Control screen when
the maintenance is ON.
Refer to chapter 8.3.8.1 – Maintenance info
screen.
5.6 - Number of pulses during the cycle
In the Pulse mode, the number of pulses done during the
cycle is displayed on the lower left of the screen.
For example:
1
Legend
1 Number of pulses
5.7 - Controller temperature
This icon will blink at the bottom right of the
Control screen when the controller temperature
is higher than 65°C.
If the temperature reaches 70°C, the controller
will stop working for safety reasons.
5.8 - Not ready
This icon will blink at the top of the screen when an
unsupported tool is connected to the controller.
Press this icon to display the message:

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6 - RESULTS
This menu allows you to display and delete the
tightening results.

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7 - PROGRAMMING
7.1 - CYCLES and PARAMETERS menu
The CYCLES menu allows you to:
Action Menu
Determine the best programming LEARNING
Change the programming of a cycle
in detail CYCLES
Quickly program a cycle QUICK CYCLES
Create a sequence SEQUENCE
The PARAMETERS menu allows you to:
Action Menu
Display the tool features SPINDLE
Dedicate the application STATION
Program the serial port, the report
output, the bar code PERIPHERALS
Program a comment, Bolt number CONTROLLER
Set up curves CURVES
7.2 - LEARNING menu
This is a very simple and fast way and to program a
cycle for non expert people.
The controller adapts automatically speeds and all other
parameters by analysing the joint.
Nevertheless if you are not completely satised it is
always possible to adjust any parameters using the
CYCLES menu.
1
Legend
1 Cycle
●Press or to select a cycle.
●Press to validate.

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2
Legend
2 Max speed limit
● Enter max speed limit (if required).
●Press to validate.
3
Legend
3 Final torque
● Enter nal torque.
●Press to validate.
4
Legend
4 Learning
●Perform 3 tightening operations.
●Press to validate.
7.3 - CYCLES menu
7.3.1 - Introduction
The CYCLES menu allows you to change or create the
programming of the cycles.
A tightening cycle consists of a sequence of phases run
consecutively.
Each phase is dened by main parameters and
tightening instructions according to the selected type of
tightening and motor settings.
Various phases available
in a cycle Letter Normal mode
Pulse
mode
Search sequence S X X
Run down speed D X X
Final speed F X X
Run reverse R X X
Act. on NOK V X X
Jump J X X
Prevail. Torque PX X
Synchr. waiting W X X
Empty phase X X
The procedure for programming the cycle can be broken
down as follows:
●Selecting the station mode: Normal / Pulse.
Refer to chapter 7.7.1.
●Selecting the cycle.
●Selecting and sequencing the phases.
●Programming the parameters of each phase.
●Selecting an Action on NOK or not.
●Entering a comment.
●Programming the Number of cycles OK.

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7.3.2 - Selecting the cycle
1
Legend
1 Cycles
The list of the already programmed cycles is displayed.
●Press or to select a cycle (1).
●Press to validate.
7.3.3 - Cycle general parameters
1
2
Legend
1 Action on NOK
2 Parameters cycle
7.3.3.1 - Programming the action on NOK for each
cycle
Associated with the cycle, this menu allows you to detect
anomalies at various stages of the tightening cycle. As
soon as a reject report is emitted by a phase (Approach,
Final speed phase, Run Reverse, Prevailing torque) one
of the following actions can be performed.
●Stop the cycle at this phase.
●Stop the cycle then run reverse a given number of
rotations.
This menu is used as an alternative to the insertion of an
Action on NOK Phase, with the following advantages:
●Sequencing of a cycle (Approach, Run Down Speed,
Final Speed) without inter-phase stop.
●No additional phase.
●A single programming to monitor all the stages of the
tightening cycle.
Except for the approach phase, this action on NOK is
performed only if an inter-phase time is programmed.
Warning: when used with hand held tools,
programming an action on NOK with run
reverse may be dangerous for the operator.