DEWESOFT SIRIUSi-XHS-PWR Product manual

SIRIUSi-XHS-PWR
TECHNICAL REFERENCE MANUAL
SIRIUSi-XHS-PWR V22-1

SIRIUSi-XHS-PWR
TECHNICAL REFERENCE MANUAL
Table of contents
1. About this document 5
1.1. Legend 5
1.2. Online versions 6
1.2.1. SIRIUSi-XHS-PWR technical reference manual 6
1.2.2. DewesoftX® tutorials 6
2. Safety instructions 7
3. Getting started 8
3.1. Software installation 8
3.2. Connecting SIRIUSi-XHS-PWR® 9
3.2.1. Standalone unit connection 9
3.2.2. Multiple units connection 10
3.2.3. Network settings 11
3.2.3.1. Troubleshooting 12
3.2.4. LED Status 13
3.2.5. DewesoftX® Settings SIRIUSi-XHS-PWR 13
3.2.5.1. Autodetect 15
3.2.5.2. Synchronization settings 16
3.2.6. Channel Setup SIRIUSi-XHS-PWR 18
3.2.7. RT mode 19
3.2.7.1. How to enable the RT mode 19
3.3. Simple Measurement 21
3.3.1. Help - Manual 21
3.3.2. Analog In - Channel setup 23
3.3.3. Sample rate 24
3.3.4. Measurement Mode 24
3.3.5. Analyse Mode 25
3.4. Advanced configuration 26
3.5. Firmware upgrade 26
3.6. Licensing 27
3.7. Troubleshooting 28
4. System overview 29
4.1. Main features 30
4.1.1. Hybrid ADC technology 31
4.1.2. DC-CT current transducer 31
4.1.3. Perfect synchronization 31
4.1.4. Perfect amplifiers for power measurements 32
4.1.5. E-mobility power device 33
4.1.6. Open interface protocols 33
4.1.7. Power analyzer 34
SIRIUSi-XHS-PWR V22-1 2 / 79

SIRIUSi-XHS-PWR
TECHNICAL REFERENCE MANUAL
4.1.8. Data Acquisition Software Included for Free 34
5. SIRIUSi-XHS-PWR Devices 35
5.1. SIRIUSi-XHS-PWR-1xHV-1xDC-CT-1000A-UNI 35
5.1.1. SIRIUSi-XHS-PWR-1xHV-1xDC-CT-1000A-UNI specifications 35
5.1.2. SIRIUSi-XHS-PWR-1xHV-1xDC-CT-1000A-UNI Technical drawing 38
5.1.3. SIRIUSi-XHS-PWR-1xHV-1xDC-CT-1000A-UNI HV parts 38
5.2. SIRIUSi-XHS-PWR-1xHV-1xDC-CT-1000A-CON 39
5.2.1. SIRIUSi-XHS-PWR-1xHV-1xDC-CT-1000A-CON specifications 39
5.2.2. SIRIUSi-XHS-PWR-1xHV-1xDC-CT-1000A-CON Technical drawing 42
5.3. SIRIUSi-XHS-PWR-1xHV-1xDC-CT-250A-UNI 43
5.3.1. SIRIUSi-XHS-PWR-1xHV-1xDC-CT-250A-UNI specifications 43
5.3.2. SIRIUSi-XHS-PWR-1xHV-1xDC-CT-250A Technical drawing 45
5.3.3. SIRIUSi-XHS-PWR-1xHV-1xDC-CT-250A-UNI HV parts 46
5.4. SIRIUSi-XHS-PWR connectors 46
5.4.1. SIRIUSi-XHS-PWR: Power, Data, SYNC: L1T8m 46
5.4.2. SIRIUSi-XHS-PWR: CAN 47
5.4.2.1. SIRIUSi-XHS-PWR: CAN: D9m (default) 47
5.4.2.2. SIRIUSi-XHS-PWR: CAN: F102S7f (optional) 48
5.5. Magnitude response 49
5.5.1. Voltage measurement 49
5.5.2. Current measurement 51
6. UNI cabling instructions 52
6.1. SIRIUSi-XHS-PWR-1xHV-1xDC-CT-1000A-UNI assembly instructions 52
6.2. SIRIUSi-XHS-PWR-1xHV-1xDC-CT-250A-UNI assembly instructions 55
6.3. Crimping recommendations 57
6.4. Mounting recommendations 61
7. Filtering 62
7.1. High-bandwidth mode 62
7.2. High-bandwidth mode: Analog AAF 1 MHz LPF 63
7.3. High-dynamic mode: AAF 63
8. Accessories 65
8.1. ETH-POWER-JUNCTION 65
8.1.1. ETH-POWER-JUNCTION Specifications 66
8.1.2. ETH-POWER-JUNCTION Connectors 66
8.2. DS-6xLAN-L1B 67
8.2.1. DS-6xLAN-L1B Specifications 68
8.2.2. DS-6xLAN-L1B Connectors 69
8.3. DS-6xLAN-RJ45 70
8.3.1. DS-6xLAN-RJ45 Specifications 71
8.3.2. DS-6xLAN-RJ45 Connectors 72
8.4. D9fw-D9m-L00B4f-Xm-CAN-SYNC 72
SIRIUSi-XHS-PWR V22-1 3 / 79

SIRIUSi-XHS-PWR
TECHNICAL REFERENCE MANUAL
8.4.1. Connectors 73
9. Order codes 74
10. General product information and instructions 76
10.1. Environmental Considerations 76
10.2. Product End-of-Life Handling 76
11. Notice 77
11.1. Warranty Information 77
11.2. Calibration 77
11.3. Support 77
11.4. Service/repair 77
11.5. Restricted Rights 77
11.6. Copyright 78
11.7. Trademarks 78
11.8. Documentation version history 79
SIRIUSi-XHS-PWR V22-1 4 / 79

SIRIUSi-XHS-PWR
TECHNICAL REFERENCE MANUAL
1. About this document
This is the Technical Reference Manual for SIRIUSi-XHS-PWR Version V22-1
SIRIUSi-XHS-PWR (1xHV-1xDC-CT-1000A-UNI, 1xHV-1xDC-CT-250A-UNI, 1xHV-1xDC-CT-1000A-CON) is a
high performance, high speed line of SIRIUS® real time data acquisition hardware used for the most
demanded power measurements, specially designed for E-mobility applications. Each system also
includes a professional license for our award-winning DewesoftX® data acquisition software.
The manual is divided into several chapters. You will find:
● A detailed description of the SIRIUSi-XHS-PWR hardware
● A detailed description of the SIRIUSi-XHS-PWR accessories
● A description of the mechanical connections and variants of current ranges
● A comprehensive introduction to the configuration of the modules using DewesoftX®
● Instruction on how to mount HV cables to UNI device
● Detailed technical data: Specifications, Filtering options, XCP output setup etc.
1.1. Legend
The following symbols and formats will be used throughout the document.
Important
Gives you important information about a subject.
Please read carefully!
Hint
Gives you a hint or provides additional information about a subject.
Example
Give you an example of a specific subject.
Safety symbols in the manual:
Warning
Calls attention to a procedure, practice, or condition that could cause the body injury or death.
Caution
Calls attention to a procedure, practice, or condition that could possibly cause damage to
equipment or permanent loss of data.
SIRIUSi-XHS-PWR V22-1 5 / 79

SIRIUSi-XHS-PWR
TECHNICAL REFERENCE MANUAL
1.2. Online versions
1.2.1. SIRIUSi-XHS-PWR technical reference manual
The most recent version of this manual can be downloaded from our homepage:
https://download.dewesoft.com/list/manuals-brochures/hardware-manuals
In the Hardware Manuals section click the download link for the SIRIUSi-XHS-PWR technical reference
manual .
1.2.2. DewesoftX® tutorials
The DewesoftX® tutorials document provides basics and additional information and examples for
working with DewesoftX® and certain parts of the program.
The latest version of the DewesoftX® tutorials can be found here:
https://download.dewesoft.com/list/manuals-brochures/software-manuals
In the Software Manuals section click the download link of the DewesoftX® tutorials entry.
Important
Read safety instructions first in chapter 2. Safety instructions .
SIRIUSi-XHS-PWR V22-1 6 / 79

SIRIUSi-XHS-PWR
TECHNICAL REFERENCE MANUAL
2. Safety instructions
Your safety is our primary concern! Please be safe!
Warning
Prior to first usage it is recommended to read Safety Reference Manual in a separate document:
SIRIUSi-XHS-PWR, Safety Reference Manual, V22-2
SIRIUSi-XHS-PWR V22-1 7 / 79

SIRIUSi-XHS-PWR
TECHNICAL REFERENCE MANUAL
3. Getting started
This chapter will help you to install the software, connect your SIRIUSi-XHS system to the PC via ethernet
and will show you how to configure DewesoftX®.
To follow these steps, you need the following items:
● your brand new SIRIUSi-XHS-PWR system (included in the shipment)
● your network cable (included in the shipment)
● your PC with Windows 10 (older versions like Windows® 7 may also work)
3.1. Software installation
For optimal working, we recommend that you install the latest version of Dewesoft. If you already have
installed the older version Dewesoft is recommended that you find the newest version on the website
under the Support/Downloads/DewesoftX section. You can also check if a newer version is available in
software.
Image 1: Check for update
SIRIUSi-XHS-PWR V22-1 8 / 79

SIRIUSi-XHS-PWR
TECHNICAL REFERENCE MANUAL
3.2. Connecting SIRIUSi-XHS-PWR®
In this chapter, you can see the basic instructions for connecting SIRIUSi-XHS-PWR devices. Advanced
connections are described in the following chapters.
3.2.1. Standalone unit connection
Image 2: Connection of SIRIUSi-XHS-PWR standalone device to PC
List of required accessories:
Function
Dewesoft order code
Power supply
PS-120-L1B2f (default), L1B2f-BAN-Xm*
Ethernet Power Junction
ETH-POWER-JUNCTION
Power + Data
L1B8m-L1T8f-CAT7-Xm**
Ethernet Connection to PC
RJ45-CAT7-Xm***
*Available in different lengths. Standard length is 3 m (L1B2f-BAN-3m).
**Available in different lengths up to 5 m. Standard length is 3 m (L1B8m-L1T8f-CAT7-3m).
***Available in different lengths. Standard length is 3 m (RJ45-CAT7-3m).
SIRIUSi-XHS-PWR V22-1 9 / 79

SIRIUSi-XHS-PWR
TECHNICAL REFERENCE MANUAL
3.2.2. Multiple units connection
Image 3: Connection of multiple SIRIUSi-XHS-PWR units to PC using PoE
List of required accessories:
Function
Dewesoft order code
Power supply
PS-120-L1B2f (default), L1B2f-BAN-Xm*
Switch
DS-6xLAN-L1B
Power + Data
L1B8m-L1T8f-CAT7-Xm**
Ethernet Connection to PC
RJ45-CAT7-Xm***
*Available in different lengths. Standard length is 3 m (L1B2f-BAN-3m).
**Available in different lengths up to 5 m. Standard length is 3 m (L1B8m-L1T8f-CAT7-3m).
***Available in different lengths. Standard length is 3 m (RJ45-CAT7-3m).
SIRIUSi-XHS-PWR V22-1 10 / 79

SIRIUSi-XHS-PWR
TECHNICAL REFERENCE MANUAL
3.2.3. Network settings
As SIRIUSi-XHS® is a network device with static IP, you need to adjust the Network Card settings when
connecting it via Ethernet. The ethernet port on your SBOX, data logger, or PC should be configured in a
way to match the IP address of the SIRIUSi-XHS-PWR® device.
Example
SIRIUSi-XHS-PWR® has the default IP address 192.168.10.1
Your network adapter should be set to:
- IP: 192.168.10.x, where x is number from 2-255
- Subnet mask: 255.255.255.0
Image 4: Setting up IP address
SIRIUSi-XHS-PWR V22-1 11 / 79

SIRIUSi-XHS-PWR
TECHNICAL REFERENCE MANUAL
3.2.3.1. Troubleshooting
If Dewesoft doesn’t detect your devices you should try pinging them via command prompt. In
command prompt write: ping IP replace IP with IP that is set on your device.
The result should be something like this:
Image 5: ping IP in Command Prompt
SIRIUSi-XHS-PWR V22-1 12 / 79

SIRIUSi-XHS-PWR
TECHNICAL REFERENCE MANUAL
3.2.4. LED Status
Image 6: LED on SIRIUSi-XHS-PWR
#
Name
Function
1
S
Solid green - OPC UA, Blinking green - RT, Heartbeat green - Not initialized yet, Fast
blinking green - Upgrade
2
L
Solid green - Link connected
3
A
Blinking green - Activity on the bus
4
PWR
Solid green - Power ON
3.2.5. DewesoftX® Settings SIRIUSi-XHS-PWR
SIRIUSi-XHS-PWR devices have static IP.
When adding a new device open DewesoftX® and go to Options->Settings as shown in Image 6.
Click on the Options button at the top right, and then on the Settings item in the pop-up to open the
DewesoftX® settings dialogue.
SIRIUSi-XHS-PWR V22-1 13 / 79

SIRIUSi-XHS-PWR
TECHNICAL REFERENCE MANUAL
Image 7: Settings
Image 8: DewesoftX® settings
SIRIUSi-XHS-PWR V22-1 14 / 79

SIRIUSi-XHS-PWR
TECHNICAL REFERENCE MANUAL
3.2.5.1. Autodetect
The device is automatically detected and added in HW settings when connected directly to the network
port on your SBOX, data logger, or PC. When multiple devices are connected over switch then the
devices will be automatically detected but will not be automatically added to the HW settings. All the
found devices will be listed in the Network devices settings. The devices can be easily added by pressing
the plus button.
Image 9: Auto detect of connected devices
SIRIUSi-XHS-PWR V22-1 15 / 79

SIRIUSi-XHS-PWR
TECHNICAL REFERENCE MANUAL
If IP of the SIRIUSi-XHS device doesn’t match the settings of the network port the device will still be
found but the error is shown.
Image 10: Changing the IP in autodetect
NOTE
If you have two devices with the same IP address, only one will be detected.
3.2.5.2. Synchronization settings
Before measurement you need to set synchronization in the settings menu. SIRIUSi-XHS-PWR devices
are synchronized with PTP snychronization method.
SIRIUSi-XHS-PWR V22-1 16 / 79

SIRIUSi-XHS-PWR
TECHNICAL REFERENCE MANUAL
There are two ways on how to setup synchronization according to time source:
● External (using external clock master)
● DAQ device (one of the SIRIUSi-XHS-PWR devices is PTP master)
This is done by selecting Local system and selecting time source:
● as External, External (Clock provider) as PTP and Dewesoft DAQ Devices (Clock slave) as PTP.
Image 11: Setting synchronization with external time source
● as DAQ device and Dewesoft DAQ Devices (Clock slave) as PTP.
Image 12: Setting synchronization with DAQ device as a time source
SIRIUSi-XHS-PWR V22-1 17 / 79

SIRIUSi-XHS-PWR
TECHNICAL REFERENCE MANUAL
● In case of mixed system the SIRIUS-XHS-PWR device can be configured as PTP in / IRIG out
Image 13: Connection of SIRIUS-XHS-PWR (PTP in, IRIG out) with SIRIUS USB device
Image 14: Synchronization configuration of SIRIUS-XHS-PWR device to option PTP in, IRIG out
3.2.6. Channel Setup SIRIUSi-XHS-PWR
The sampling rate will be set for all connected SIRIUSi-XHS-PWR units: of course only up to the max.
sampling rate of the individual units.
In channel setup mode you can set the wanted sample rate, range etc. and select channels you want to
measure.
SIRIUSi-XHS-PWR V22-1 18 / 79

SIRIUSi-XHS-PWR
TECHNICAL REFERENCE MANUAL
Image 15: Channel setup
3.2.7. RT mode
SIRIUSi-XHS-PWR can also be treated as a stand-alone device and can run without the use of DewesoftX
- we also refer to this as the RT mode. When the device is connected over Network connection, the user
has an option to enable the RT-mode inside DewesoftX. Once the RT mode is enabled, all the device
settings are locked and can not be changed.
Important
Device is treated as RT device only when connected over Ethernet connection. The maximum
output rate is then 2 MHz (XCP out RT)
3.2.7.1. How to enable the RT mode
The Real-time controller module is added in the Ch. setup the same way as any other module. If the
module can not be selected, you need to re-check in settings if the RT device is properly configured and
recognized.
Image 16: Adding RT controller module
When SIRIUSi-XHS-PWR device is connected over network all the RT modules (RTC device, XCP output
RT, CAN output RT) will be enabled and additionally a new setup status will appear at the top of
DewesoftX window.
SIRIUSi-XHS-PWR V22-1 19 / 79

SIRIUSi-XHS-PWR
TECHNICAL REFERENCE MANUAL
Image 17: Start/Stop RT mode
The status gives the user an overview of the current status of the device. If the RT-mode is disabled, you
will see “RT not running” status, if RT-mode is enabled you will see RT running status. The setup status
also has a functional behaviour, meaning that you can enable/disable the RT-mode over the status and
do not need to go to the RTC module.
Image 18: Dropdown menu to Start/Stop RT mode
When multiple devices are connected in the system and one of them had the RT-mode enabled and the
second one has the RT-mode disabled the status will “RT running (1/2)” will be presented.
Important
When RT mode is running on the device, all the AI properties (Range, sample-rate, etc..) are
locked. To change the AI properties the user needs to stop the RT mode.
SIRIUSi-XHS-PWR V22-1 20 / 79