Diamatic MPS-1027E User manual
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Operating Instructions
MPS-1027E/230V
Original Operating Instructions
Version 1.0
Diamatic
622 Grant Rd
Folcroft, PA 19032
Tel: +1 619-295-0893
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Table of Contents
1. Introduction --------------------------------------------------------------------------------------------------------3
2. Safety Information------------------------------------------------------------------------------------------------3
3. Operation-----------------------------------------------------------------------------------------------------------4
4. Maintenance -------------------------------------------------------------------------------------------------------5
5. Technical Data-----------------------------------------------------------------------------------------------------6
6. Spare Parts --------------------------------------------------------------------------------------------------------7
6.1 MPS-1027E------------------------------------------------------------------------------------------------------------------7
Table 6.1 MPS-1027E spare parts list -------------------------------------------------------------------------------------8
6.2 ME0100----------------------------------------------------------------------------------------------------------------------9
Table 6.2 ME0100 spare parts list---------------------------------------------------------------------------------------- 10
7. The Circuit Diagram---------------------------------------------------------------------------------------------11
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1. Introduction
All operations of the equipment and maintenance of this equipment must read the manual carefully and fully
understand its contents. This manual shall be placed in the device, so feel free to read.
Only trained and authorized personnel should operate the equipment.
MPS-1027E is a dedicated machine, the operator should use Diamatic Florgrit polishing pad and adjust the
machine in order to ensure optimum performance and productivity.
2. Safety Information
Before operating the machine, the operator must be familiar with the safety procedures in this manual.
This manual shall be placed in the vicinity of equipment for ready reference.
The machine must be grounded!
This machine is for commercial use only, and is limited to indoor use. Be sure to use the recommended
accessories, the operator must read and understand the following safety precautions:
1. Do not operate the following equipment:
Untrained. Obtain appropriate qualifications
If operator has not carefully read and understand the Operator's Manual.
In flammable and explosive places;
Power cord or plug is damaged;
Problems machine is not suitable for operation
In standing water or wet conditions
2. Before operating the machine:
Always ensure normal operation of all safety devices
3. When using machine:
Use only manufacturer-approved polishing pad
Do not coil the power cord
Do not pull on the cord to move the machine
Do not operate in areas with sharp edges, corners
Do not pull on the cord to disconnect the plug
Do not disconnect the plug with wet hands
Always Keep the power cord away from the pad and wheels of the machine
Report any abnormalities or damage to the machine.
4. Before leaving the machine or performing maintenance:
Be sure to turn off and unplug the power cord to create a zero mechanical state
5. Storage:
Unplug the power cord;
Use a light degreaser and rag to clean the machine.
DO NOT USE A PRESSURE WASHER OR HOSE
Store in a clean dry location.
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3. Operation
Priortouseormaintenance,theoperator’smanualmustbereadcarefullyandunderstoodbeforeusingthemachine.
1. Installation of the polishing pad
•Squeeze locking clip and remove snap on pad retainer.
•Select desire Florgrit pad
•Center pad on the pad driver and install pad retainer by pressing into place.
1. Handle Adjustment.
•Remove the thumbscrew on handle pivot. Raise or lower handle arm to comfortable position. Install pin and secure
with thumbscrew.
•Operator handle can be adjusted as well to the most comfortable position.
2. Connecting Power
•Ensure the motor switch is in the off position, speed control is at 0, the e-stop is in engaged and safety key is
removed.
•Connect the cable to plug to the inlet on the control panel.
•Connect the power cable to 230V Three Phase 30A circuit only!! (this should be done by an electrician)
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3. Turning the machine on
•Insertthesafetykeyandtiethelanyardtooperator’swristorbelt
•Rotate the e-stop switch
•Push the remote button on key pad
•Rotate the motor switch to on position
•Turn speed control knob to desired rpm displayed on keypad. Recommended rpm range is 1200-1500
4. Turning the machine off
•To stop the machine turn the motor switch to the off position
•Press the emergency stop button and disconnect the safety switch key.
•Turn the speed control knob to 0
5. Disconnecting the machine
•Follow step 4
•Turn off power at main control panel
•Disconnect the plug from the control panel
•Disconnect power cable from power supply. (this should be done by electrician)
•Machine is ready for maintenance or storage
4. Maintenance
To keep the machine operating at peak performance, follow the maintenance program of the machine.
Before performing any maintenance, ensure that the machine is disconnected from the power supply and in a zero
mechanical state.
1. After use, unplug the machine immediately.
2. Check the belt, pad driver and pad holder after each use.
3. Use neutral detergent to clean the machine.
4. Check the machine's power cord for damage, if any should be replaced immediately.
5. Monthly waterproof Lubricate wheels, axle.
6. Check for loose or lost nuts, bolts tighten or replace as necessary.
7. After use in dusty environments, remove the motor cover and clean with low pressure air supply to ensure
good ventilation.
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5. Technical Data
MPS-1027E
Motor Power
7.5 kW
power supply
230V / 60 Hz 30A 3Phase
Chassis Diameter
Ø 70 cm
Rotating speed
0-1500 r / min adjustable
length
180 cm
width
70 cm
height
106 cm
weight
160 kg
Noise level
≤62dB(A)
Technical parameters and design subject to change without notice.
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6. Spare Parts
6.1 MPS-1027E
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Table 6.1 MPS-1027E spare parts list
No.
Part Number
Part Name
Quantity
1
ME0100
Bottom unit base assembly
1
2
ME0201
Rack
1
3
ME0301
Motor
1
4
ME0202
Handle rack
1
5
ME0302
Control box assembly electric control
box
1
6
ME0203
Handle weldment handle
1
7
ME0206
Model number plate
2
8
ME0207
Steel bar rod strengthen
2
9
ME0303
Control panel
1
10
ME0209
Pipe clamp D35
2
12
ME0210
Adjust pin
1
13
ME0208
Cypriot screws
1
14
ME0213
PU round disc D75x20 (ID10)
2
15
ME0214
Logo plate front panel
1
16
ME0215
Logo plate
4
17
BG11760
Safety limit switches
1
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6.2 ME0100
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Table 6.2 ME0100 spare parts list
No.
Part Number
Part Name
Quantity
1
ME0101
Under cover
1
2
ME0102
Shuttered
1
3
ME0105
Walking wheel assembly
2
4
ME0104
Motor bushings
1
5
ME0106
Pulley
1
6
ME0107
Tensioner
1
7
ME0108
Leather belt
1
8
ME0111
Pulley
1
9
ME0119
Dial assembly
1
10
ME0118
Puck
1
11
ME0117
Rubber pad (large)
3
12
ME0116
Rubber pad (small)
6
13
ME0115
Aluminum chuck (male)
1
14
ME0114
Aluminum chuck (female)
1
15
ME0110
Bearing
1
16
ME0109
NSK bearings
1
17
ME0112
Bushings
1
18
ME0113
transmission shaft
1
19
ME0120
Counterweight weight 2kg
4
20
ME0105
Counterweight weight 8kg
2
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7. The Circuit Diagram
Table of contents
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