Ozito FSR-260 User manual

260W
FILE SANDER
260W
FILESANDER
FILE
SANDER
260W
INSTRUCTION MANUAL
SPECIFICATIONS
Mains Voltage: 230–240V ~ 50Hz
Input Power: 260W
Belt Speed: 330-550m/min
Belt Size: 13 x 457mm
IP Rating: IP20
Weight: 1.15kg
FSR-260
STANDARD EQUIPMENT
3 YEAR REPLACEMENT WARRANTY*
Your product is guaranteed for a period of 36 months from the original date of purchase. If
a product is defective it will be replaced in accordance with the terms of this warranty. Warranty
excludes consumable parts, for example: valve adapters and accessories.
*This product is intended for DIY use only and replacement warranty covers domestic use.
WARNING
The following actions will result in the warranty being void.
• If the tool has been operated on a supply voltage other than that specified on the tool.
• If the tool shows signs of damage or defects caused by or resulting from abuse, accidents
or alterations.
• Failure to perform maintenance as set out within the instruction manual.
• If the tool is disassembled or tampered with in any way.
• Professional, industrial or high frequency use.
WARRANTY
Ozito Industries Pty. Ltd. 25 Fox Drive, Dandenong South, Victoria, Australia 3175.
ozito.com.au
File Sander
80 grit Sanding Belt, 120 grit
Sanding Belt & Dust Extraction
Adaptor
0721
IN ORDER TO MAKE A CLAIM UNDER THIS WARRANTY
YOU MUST RETURN THE PRODUCT TO YOUR NEAREST
BUNNINGS WAREHOUSE WITH YOUR BUNNINGS
REGISTER RECEIPT. PRIOR TO RETURNING YOUR
PRODUCT FOR WARRANTY PLEASE TELEPHONE OUR
CUSTOMER SERVICE HELPLINE:
Australia: 1800 069 486
New Zealand: 0508 069 486
The benefits provided under this warranty are in addition to other rights and remedies which
are available to you at law.
Our goods come with guarantees that cannot be excluded at law. You are entitled to a
replacement or refund for a major failure and for compensation for any other reasonably
foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the
goods fail to be of acceptable quality and the failure does not amount to a major failure.
Generally you will be responsible for all costs associated with a claim under this warranty,
however, where you have suffered any additional direct loss as a result of a defective product
you may be able to claim such expenses by contacting our customer service helpline above.
TO ENSURE A SPEEDY RESPONSE PLEASE HAVE
THE MODEL NUMBER AND DATE OF PURCHASE
AVAILABLE. A CUSTOMER SERVICE REPRESENTATIVE
WILL TAKE YOUR CALL AND ANSWER ANY QUESTIONS
YOU MAY HAVE RELATING TO THE WARRANTY POLICY
OR PROCEDURE.

260W
FILE SANDER
1. Sanding Belt
2. Variable Speed Dial
3. Lock-On Button
4. On/Off Trigger
5. Rear Guide Roller
6. Rotating File Arm
7. Front Belt Roller
8. Belt Tension Button
9. Dust Adaptor
10. Arm Rotation Lock
FILE SANDER
KNOW YOUR PRODUCT
1. ASSEMBLY
SETUP & PREPARATION
Fitting the Sanding Belt
1. Push the front belt roller
towards the body of the tool,
until it clicks into place.
2. Make sure that the rotation
direction indicated by the
arrows on the belt and the
tool match.
WARNING! THE ARROWS ON THE SANDING BELT
MUST ALIGN WITH THE ARROWS ON THE FILE ARM.
INCORRECT FITMENT COULD BREAK THE BELT AND IS
NOT COVERED BY THE WARRANTY.
3. Place one side of the
sanding belt down between
the rear guide roller and the
housing.
4. Place the other end of the sanding
belt onto the front belt roller, making
sure that the belt is central on both
rollers.
5. Press the belt tensioning
button to secure the belt in
position.
Removing The Sanding Belt
1. Push the front belt roller
towards the body of the tool,
until it clicks into place.
2. Remove the sanding belt
from the rollers.
260W
FILE SANDER
a
b
2 3
8910
7
6
5
4
1
WARNING! ENSURE THE TOOL IS TURNED OFF AND
DISCONNECTED FROM THE POWER SUPPLY BEFORE
PERFORMING ANY OF THE FOLLOWING OPERATIONS.
ONLINE MANUAL
Scan this QR Code with your mobile
device to take you to the online manual.

Adjusting the File Arm Angle
1. Loosen the arm rotation
lock.
2. Adjust the angle of the rotating file arm to the desired position.
3. Turn the arm rotation lock clockwise
to hold the arm in place.
Sandpaper Selection
Selecting the correct grit of sandpaper is an important step in
achieving optimum results. Coarse grit will remove the most
material. Finer grit will produce a smoother finish. The condition of
the workpiece will determine the grit of the sandpaper to be used.
The higher the grit number, the finer the grade of sandpaper.
If the surface is rough, start with a coarse grit and sand until the
surface is uniform. Medium grit may then be used to remove
scratches left by the coarser grit. Finer grit is then used to
finish the surface. Always continue sanding with each grade of
sandpaper until the surface is uniform.
MATERIAL APPROPRIATE GRIT
Coarse Sanding Fine Sanding
Paintwork 180 400
Wood: Softwood 60 240
Hardwood 60 180
Veneer 240 320
Note: If intermediate sanding is required, choose a grit rating
between coarse and fine. The above table is intended as a guide
only. To ensure a satisfactory result, a small, inconspicuous area
should first be tested to ensure the grit of sandpaper chosen is
suitable for the desired finish.
Fitting the Dust Extraction Adaptor
The dust extraction adaptor allows you to connect a vacuum
hose to remove dust and debris from the working surface as you
operate.
Note: Before attaching the dust extraction adaptor, you must first
fit the sanding belt.
1. Align the dust extraction
adaptor with the belt
tensioning button.
2. Press the dust adaptor onto the
rotating file arm so that the tabs on
the adaptor clip over the arm.
3. Attach a dust hose onto the end of the dust extraction adaptor.

Sanding
1. Secure the material to be sanded.
2. Firmly grasp the sander and turn the
unit on.
3. Let the motor build up to maximum
speed. Gradually lower it onto the
workpiece with a slight forward
movement.
4. For optimum results, move the sander back and forth in steady
strokes.
Note: Keep the entire sanding pad in contact with the workpiece
at all times during sanding.
WARNING! GUIDE THE CORD DURING SANDING TO
PREVENT IT GETTING CAUGHT ON THE WORKPIECE OR
OTHER OBJECTS.
5. Upon completion of the sanding operation, remove the sander
from the workpiece and then turn off the sander.
Sanding Tips
Never force the sander. The weight of the sander supplies
adequate pressure, allowing the sandpaper to do the work.
Applying additional pressure will slow the motor, rapidly wear the
sandpaper, and greatly reduce the sander speed. This will slow the
removal rate and produce an inferior quality surface.
Note: Excessive pressure will overload the motor, causing possible
damage to the sander by overheating the motor; or damage to the
workpiece.
Be sure to check your workpiece often. The sander is capable of
removing material rapidly, especially with coarse paper.
Do not sand on one spot for too long. The sander’s rapid action
may remove too much material, creating an uneven surface.
2. CONTROLS 3. USAGE
OPERATION
On/Off Trigger
1. Pull and hold the on/off trigger to
start the sander.
2. Release the on/off trigger to stop the sander.
Lock-On Switch
The lock-on function can be used to keep the sander switched on
without needing to hold the on/off trigger.
1. Pull and hold the on/off
trigger to start the tool.
2. Press the lock-on switch to
engage the function.
3. To stop the tool, pull and release the on/off trigger.
WARNING! ALLOW THE SANDER TO COME TO A
COMPLETE STOP BEFORE SETTING THE TOOL DOWN
ON ANY SURFACE.
Variable Speed Setting
1. To operate the sander at
a slower speed, rotate the
variable speed dial to a
lower number.
2. To operate the sander at
a faster speed, rotate the
variable speed dial to a
higher number.
260W
FILE SANDER
260W
FILE SANDER
260W
FILE SANDER
a.
b.
260W
FILE SANDER
4
3
260W
FILE SANDER
2
1
WARNING! THE POWER SUPPLY FOR THIS PRODUCT
SHOULD BE PROTECTED BY A RESIDUAL CURRENT
DEVIVE (RATED AT 30mA OR LESS).
FSR-260
WARNING! THIS PRODUCT IS NOT RECOMMENDED
FOR SANDING DRYWALL OR PLASTER DUE TO THE
ULTRA-FINE SANDING PARTICLES PRODUCED.
DRYWALL SANDERS IN CONJUNCTION WITH DUST
EXTRACTION ARE RECOMMENDED FOR DRYWALL AND
PLASTER SANDING APPLICATIONS.

MAINTENANCE DESCRIPTION OF SYMBOLS
Cleaning
1. We recommend that you clean the appliance immediately after
you use it.
2. Keep the safety devices free of dirt and dust as much as
possible. Wipe the equipment with a clean cloth.
3. Clean the appliance regularly with a damp cloth and some soft
soap. Do not use cleaning agents or solvents; these may be
aggressive to the plastic parts in the appliance. Ensure that no
water can get into the interior of the appliance.
Storage
Pull the mains plug out of the socket, switch off the tool, store the
tool in a dry location and make sure that it is secured in such a
way that it cannot be started up again by any unauthorised person.
Carbon Brushes
When the carbon brushes wear out, the tool will spark and/
or stop. Discontinue use as soon as this happens. They should
be replaced prior to recommencing use. Carbon brushes are
a wearing component of the tool therefore not covered under
warranty. Continuing to use when carbon brushes need to be
replaced may cause permanent damage to the tool. Take the tool
to an electrician or a power tool repairer for a quick and low cost
replacement. Always replace both carbon brushes at the same
time.
Note: A small amount of sparking may be visible through the
housing vents. This is normal and does not indicate a problem.
Sanding belts
If the Sanding belt slides off the file arm while operating, it is not
installed correctly. Ensure that you align the belt on the centre of
the front and rear guide rollers.
If the sanding belt breaks while operating, it may be damaged or
worn. Replace the sanding belt and ensure that the sanding belt is
installed so that the rotation direction matches the arrows on the
tool.
Supply Cords
If replacement of the supply cord is necessary, this has to be done
by a certified electrician in order to avoid a safety hazard.
Note: Ozito Industries will not be responsible for any damage or
injuries caused by the repair of the tool by an unauthorised person
or by mishandling of the tool.
WARNING! BEFORE CLEANING THE APPLIANCE OR
CARRYING OUT ANY MAINTENANCE PROCEDURE,
MAKE SURE THAT IT IS DISCONNECTED FROM THE
POWER SUPPLY TO PREVENT ACCIDENTAL STARTING.
Wear eye, ear & breathing
protection Wear hearing protection
Wear breathing protection Wear eye protection
Warning
Regulatory Compliance Mark
(RCM)
Double insulated
Wear eye, ear & breathing
protection
VVolts Hz
W
Hertz
~
n0
n0
/min
/min
Alternating Current Watts
No load speed
Revolutions or reciprocations
per minute
Read Instruction Manual
Power tools that are no longer usable should not
be disposed of with household waste but in an
environmentally friendly way. Please recycle where
facilities exist. Check with your local council authority for
recycling advice.
Recycling packaging reduces the need for landfill and raw
materials. Reuse of recycled material decreases pollution
in the environment. Please recycle packaging where
facilities exist. Check with your local council authority for
recycling advice.
CARING FOR THE ENVIRONMENT
SPARE PARTS
Spare parts can be ordered from the Special Orders Desk at your
local Bunnings Warehouse.
For further information, or any parts not listed here, visit
www.ozito.com.au or contact Ozito Customer Service:
Australia 1800 069 486
New Zealand 0508 069 486
E-mail: [email protected]

WARNING! When using mains-powered tools, basic safety precautions, including the following, should
always be followed to reduce risk of fire, electric shock, personal injury and material damage.
Read the whole manual carefully and make sure you know how to switch the tool off in an emergency,
before operating the tool.
Save these instructions and other documents supplied with this tool for future reference.
This tool has been designed for 230V and 240V only. Always check that the power supply corresponds to the voltage
on the rating plate.
Note: The supply of 230V and 240V on Ozito tools are interchangeable for Australia and New Zealand.
This tool is double insulated; therefore no earth wire is required.
Note: Double insulation does not take the place of normal safety precautions when operating this tool.
The insulation system is for added protection against injury resulting from a possible electrical insulation
failure within the tool.
Using an Extension Lead
Always use an approved extension lead suitable for the power input of this tool. Before use, inspect the extension
lead for signs of damage, wear and ageing. Replace the extension lead if damaged or defective.
When using an extension lead on a reel, always unwind the lead completely. Use of an extension lead not suitable for
the power input of the tool or which is damaged or defective may result in a risk of fire and electric shock.
The power supply for this product should be protected by a residual current device (rated at 30mA or less). A residual
current device reduces the risk of electric shock.
The appliance is not to be used by persons (including children) with reduced physical, sensory or
mental capabilities, or lack of experience and knowledge, unless they have been given supervision
or instruction.
Young children should be supervised to ensure that they do not play with the appliance.
WARNING! Before connecting a tool to a power source (mains switch power point receptacle, outlet, etc.) be sure
that the voltage supply is the same as that specified on the nameplate of the tool. A power source with a voltage
greater than that specified for the tool can result in serious injury to the user, as well as damage to the tool. If in
doubt, do not plug in the tool. Using a power source with a voltage less than the nameplate rating is harmful to the
motor.
• Hold power tool by insulated gripping surfaces, because the sanding pad may contact its own cord. Cutting
a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric
shock.
• Disposing of dust. Be extremely careful of dust disposal, materials in fine particle form may be explosive. Do
not throw sanding dust on an open fire. Spontaneous combustion, may in time, result from a mixture of oil or
water with dust particles.
• It is recommended that the extension lead is a maximum of 25m in length. Do not use multiple extension
leads.
• Unplug the sander before changing accessories. Accidental start-ups may occur if the sander is plugged in
while changing an accessory.
• Always wear eye protection and a dust mask for dusty applications and when sanding overhead. Sanding
particles can be absorbed by your eyes and inhaled easily and may cause health complications.
• Use special precautions when sanding chemically pressure treated timber, paint that may be lead based,
or any other materials that may contain carcinogens. A suitable breathing respirator and protective clothing
must be worn by all persons entering the work area. Work should be sealed by plastic sheeting and persons
not protected should be kept out until work area is thoroughly cleaned.
• Do not ‘wet sand’ with this sander. Liquids entering the motor housing are an electrical shock hazard.
• Keep fingers and clothing away from belt. They could get cut or wedged between the pulley, belt and motor
housing.
• Properly adjust the tracking of belt to avoid it overhanging the housing. A running belt overhanging its
housing can cause severe lacerations.
• Keep the cord to the side away from the pulleys. The cord can be dragged into the belt housing and become
entangled with the pulleys.
WARNING! Some dust created by power sanding, sawing, grinding, drilling and other construction activities contain
chemicals known to cause cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:
- Lead from lead-based paints;
- Crystalline silica from bricks, cement and other masonry products, and;
- Arsenic and chromium from chemically-treated timber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to
these chemicals: work in a well ventilated area and work with approved safety equipment, such as dust masks that
are specially designed to filter out microscopic particles.
FILE SANDER SAFETY WARNINGS
GENERAL POWER TOOL SAFETY WARNINGS
ELECTRICAL SAFETY
WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions
may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference. The term “power tool” in the warnings refers to
your mains-operated (corded) power tool or battery-operated (cordless) power tool.
1. Work area safety
a. Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases
or dust. Power tools create sparks which may ignite the dust or fumes.
c. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.
2. Electrical safety
a. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs
with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
b. Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators.
There is an increased risk of electric shock if your body is earthed or grounded.
c. Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of
electric shock.
d. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord
away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric
shock.
e. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord
suitable for outdoor use reduces the risk of electric shock.
3. Personal safety
a. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use
a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of
inattention while operating power tools may result in serious personal injury.
b.Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask,
non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
c. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source
and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or
energising power tools that have the switch on invites accidents.
d. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a
rotating part of the power tool may result in personal injury.
e. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool
in unexpected situations.
f. Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from
moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
g. If devices are provided for the connection of dust extraction and collection facilities, ensure these are
connected and properly used. Use of dust collection can reduce dust-related hazards.
h. Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool
safety principles. A careless action can cause severe injury within a fraction of a second.
4. Power tool use and care
a. Do not force the power tool. Use the correct power tool for your application. The correct power tool will do
the job better and safer at the rate for which it was designed.
b. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled
with the switch is dangerous and must be repaired.
c. Disconnect the plug from the power source and/or the battery pack from the power tool before making
any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the
risk of starting the power tool accidentally.
d. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool
or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
e. Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other
condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many
accidents are caused by poorly maintained power tools.
f. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to
bind and are easier to control.
g. Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into
account the working conditions and the work to be performed. Use of the power tool for operations different
from those intended could result in a hazardous situation.
h. Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping
surfaces do not allow for safe handling and control of the tool in unexpected situations.
5. Service
a. Have your power tool serviced by a qualified repair person using only identical replacement parts. This will
ensure that the safety of the power tool is maintained.