Makita 9035 User manual

41 A A AA
Pad size
93 mm x 185 mm
(3-518” x 7-114”)
Finishing
No load speed Overall length Net weight
10,000 Rimin 236 mm (9 114”)
1 35 kg (3 Ibs)
Sander
MODEL 9035
INSTRUCTION MANUAL
DOUBLE
INSUL ATlOly
SPEC IF I CAT IONS

IMPORTANT
SAFETY INSTRUCTIONS
(For All Tools)
WARNING:
WHEN USINGELECTRICTOOLS, BASICSAFETY
PRECAUTIONSSHOULD ALWAYS BE FOLLOWEDTO REDUCE
THE RISK OF FIRE, ELECTRIC SHOCK, AND PERSONAL
INJURY, INCLUDING THE FOLLOWING:
READ ALL INSTRUCTIONS.
1. KEEP WORK AREA CLEAN. Cluttered areas and benches invite injuries.
2. CONSIDER WORK AREA ENVIRONMENT. Don't use power tools in damp
or wet locations. Keep work area well
lit. Don't expose power tools torain.
Don't use tool
in presence of flammable liquids or gases.
3. KEEP CHILDREN AWAY. All visitors should be kept away from work area.
Don't let visitors contact tool or extension cord.
4. STORE IDLETOOLS. Whennotinuse, tools should bestored in dry, and high
or locked-up place
- out of reach of children.
5. DON'T FORCETOOL. It willdothejob betterandsafer atthe ratefor which
it was intended.
6. USE RIGHT TOOL. Don't force small tool or attachment to do the job of a
heavy-dutytool. Don't usetoolfor purpose notintended; for example, don't
use circular saw for cutting tree limbs or logs.
7. DRESSPROPERLY. Don't wear loose clothingorjewelry. They canbecaught
in moving parts. Rubber gloves and non-skidfootwear are recommended
when working outdoors. Wear protectivehair covering
to contain long hair.
8. USE SAFETY GLASSES. Also use face or dust mask if cutting operation is
dusty.
9. DON'T ABUSE CORD. Never carry tool by cord or yank it todisconnect from
receptacle. Keep cord from heat, oil, and sharp edges.
IO. SECURE WORK. Use clamps or a vise to hold work. It's safer than using
your hand and
it frees both hands to operate tool.
11. DON'T OVERREACH. Keep proper footing and balance at all times.
12. MAINTAINTOOLS WITH CARE. Keep tools sharp and clean for better and
safer performance. Follow instructionsfor lubricatingand changing acces-
sories. Inspecttoolcords periodicallyand
if damaged, haverepairedbyautho-
rized service facility. Inspect extension cords periodically and replace
if
damaged. Keep handles dry, clean, and free from oil and grease.
13. DISCONNECTTOOLS. When not inuse, before servicing, and when chang-
ing accessories, such as blades, bits, cutters.
2

14. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to
see that keysand adjusting wrenches are removed from tool before turning
it on.
15. AVOID UNINTENTIONALSTARTING. Don‘t carry toolwithfinger onswitch.
Be sure switch is
OFF when plugging in.
16. EXTENSION CORDS. Make sure your extension cord is in good condition.
When using an extension cord, be sure to use one heavy enough to carry
the current your product will draw. An undersized cord will cause a drop
inline voltage resulting in
loss of power and overheating. Table 1 showsthe
correct size touse depending oncordlengthand nameplateampere rating.
If in doubt, use the next heavier gage. The smaller the gage number, the
heavier the cord.
TABLE 1
MINIMUM GAGE FOR CORD SETS
Ampere Rating
More Not More
Than Than
I
Total Length of Cord in Feet
0 - 25 26 - 50 51 - 100 101 - 150
AWG
0- 6
6
- 10
10
- 12
12 - 16
18 16 14
16 16 14 12
14
12 Not Recommended
18 16 ;: I 12
17. OUTDOOR USE EXTENSIONCORDS. Whentoolisusedoutdoors, use only
extension cords intended for use outdoors and
so marked.
18. STAY ALERT. Watch what you are doing, use commonsense. Don’t operate
tool when you are tired.
19. CHECK DAMAGEDPARTS. Before further use of the tool, a guard or other
part that is damaged should be carefully checked to determine that
it will
operate properly and performitsintended function. Check for alignment of
movingparts, bindingof movingparts, breakage
of parts, mounting, and any
other conditionsthat may affect its operation. A guard or other part that
is damaged should be properly repaired or replaced by an authorized serv-
icecenter unless otherwise indicatedelsewhere inthis instruction manual.
Have defective switches replaced by authorized service center. Don’t use
tool if switch does not turn
it on and off.
20. GUARD AGAINST ELECTRIC SHOCK. Preventbody contact withgrounded
surfaces. For example; pipes, radiators, ranges, refrigerator enclosures.
21
. REPLACEMENTPARTS. Whenservicing, useonly identical replacementparts.
22. POLARIZEDPLUGS. To reduce the risk of electric shock, this equipment has
a polarized plug (one blade is wider than the other). This plug will fit in a
polarized outlet only one way.
If the plug does not fit fully in the outlet,
reversethe plug. If
it stilldoes not fit, contact aqualifiedelectriciantoinstall
the proper outlet. Do not change the plug in any way.
3

VOLTAGE WARNING: Before connectingthe tooltoa power source (receptacle,
outlet, etc.) be sure the voltage supplied is the same as that specified on the
nameplate of the tool. A power source with voltage greater than that specified
for the tool can result in SERIOUS INJURY to the user
- as well as damage to
the tool. If in doubt,
DO NOT PLUG IN THE TOOL. Usinga power source with
voltage less than the nameplate rating
is harmful to the motor.
ADDITIONAL SAFETY RULES
1. Hold the tool firmly with both hands.
2. Do not leave the tool running. Operate the tool only when hand-held.
3. This tool has not been waterproofed, so do not use water on the working
surface.
SAVE THESE INSTRUCTIONS.
4

Attaching the abrasivepaper
Pull out the clamp lever and insert the
paper end. Be careful to maintain the
proper paper tension. Align edges of paper
with either edge of the pad. (Prebending
the paper makes attachment easier.) Once
the paper
is inplace, return the clamp lever
to
its original position.
After inserting the paper, make sure the
teeth of the clamper hold
it securely.
Otherwise the paper will be loose and sub-
ject toslippage, resulting in uneven sanding
operation.
Switch action
To start the tool, simply pull the trigger.
Release the trigger tostop.
For continuous
operation, pull the trigger and then push
in the lock button.
To stop the tool from
the locked position, pull the trigger fully,
then release
it.
Clamp lever
L1
CAUTION :
Before plugging in the tool, always check to see that the trigger switch actuates properly
and returnstothe
"OFF" position when released.
5

Operation
A finishing sander
is generally used to re-
move only
a small amount of material at a
time. Since the quality of the surface is
more important than the amount of stock
removed, do not bear down on the sander.
Keep the base flush with the material
at all
times. Undue pressure may damage the
paper and shorten tool life.
CAUTION
:
0 Do not block motor vent with your finger
or hand.
*Never run the tool without paper. You
may seriously damage the pad.
0 You can put a high polish on furniture or
other fine surfaces by using
a cloth under
the sander.
6

MAINTENANCE
CAUTION :
Always be sure that the tool is switched offand unpluggedbefore attempting toperform
inspectionand maintenance.
To maintain product SAFETY and RELlABlLITY, repairs, carbon brush inspection and
replacement, any other maintenance or adjustment should be performed
by Makita
Authorized or
Factory Service Centers, always using Makita replacement parts.
ACCESSORIES
CAUTION :
These accessories or attachments are recommended for use with your Makita tool specified in this
manual. The use of any other accessories or attachments might present a risk of injury to persons.
The accessories or attachmentsshould be used only in the properand intendedmanner.
0 Abraisve papers
Grit
,~~ Part No. i Use I Sheets,p;r pack
150 742508-5 Fine
742506-9 Coarse
742507-7 Medium
7

Nov-30-'84 EN
Note: The switch. noise suppressor and other part configurations
may differ
from country to country
8

MODEL 9035 Sep.-29-'07 US
'Ft $.D DESCRIPTION 'i%M $tD DESCRIPTION
MACHINE
___
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
1
1
1
1
2
2
1
5
2
1
1
1
1
1
2
Makita Label
Housing Set IWith
Item 31 I
Rubber Pin 4
Ball Bearing 627LLB
Carbon Brush
Brush Holder
Switch
Pan Head Screw M4x30 IWith Washerl
Rivet 0-5
Name Plate
Rubber Pin 4
Ball Bearing 6201LLB
Flat Washer 12
ARMATURE ASSEMBLY
IWith Item 4 12
- 141
Pan Head Screw M4x18 IWith Washerl
MACHINE
~
16
17
18
19
21
22
23
24
25
26
27
28
29
30
31
1
t
1
1
1
1
1
1
1
I
1
2
2
4
1
Strain Relief
Cord Guard
Cord
Sponge Sheet
Sponge Sheet
FIELD ASSEMBLY
Fan
68
Ball Bearing 6201DDU
Flat Washer 7
Countersunk Head
Screw M5x12
Base
Fool
Clamper
Pan Head Screw M4x10 IWith Washell
Housing Set IWith Item 21
Note The switch
and other part SPeCIfIcatmns may differ from country to country
9

MAKITA LIMITED ONE YEAR WARRANTY
Warranty Policy
Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to
be free of defects from worhanshipand materials for the period of ONE YEAR from the date of
origmal purchase. Should any trouble develop during this one-year period,
return the COMPLETE
tool, freight prepiud, to
one of Makitz’s Factory or Authorized Service Centers. If inspection shows
the trouble is caused by defective workmanship or material, Makita will repair (or at OYI option,
replace) without charge.
This Warranty does not apply where:
repairs have been made or attempted by othen:
repurs are required because of normal wear and tear:
The tool has been abused, misused or improperly maintained;
alterations have been made to the tool.
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL
OR CON-
SEQUENTIAL DAMAGES FROM THE SALE
OR USE OFTHE PRODUCT. THIS DISCLAIMER
1 APPLIES BOTH DURING AND AFTER THE TERM OFTHIS WARRANTY.
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED
WARRANTIES OF “MERCHANTABILITY” AND “FITNESS FOR A SPECIFIC PURPOSE,”
I AFTER THE ONE-YEAR TERM OF mis WARRANN.
This Warranty @ves you specific 1eg.l rights, and you may also have other rights which vary from
state to state. Some states do not allow the exclusion or Limitation of incidental
or consequenttal
damages, so the above limitation or exclusion may not apply to you. Some states do not allow
I limitation on how long an implied warranty lasts, so the above Limitation may not apply to you.
Makita Corporation
3-11 -8, Sumiyoshi-cho,
Anjo, Aichi
446 Japan
883323B061
PRINTED IN JAPAN
1995 -3 - N