Diamond Products CROWN G20 User manual

IMPORTANT: READ OPERATOR'S MANUAL CAREFULLY
Please fill out & return your warranty card!
OPERATOR'S MANUAL
CROWN G20 & GS20 AUTO SCRUBBERS
DP80020 & DP80120
Diamond Products
www.diamondproductsus.com
Printed in the U.S.A.

Warranty Information
Welcome…and congratulations on the purchase of yourDiamond Products US product. This instruction manual
is a guide for operating and servicing your unit. Read this manual completely before operating this unit.
Proper operation and service are essential to the efficient functioning of this unit. When maintained correctly,
this unit will have a long, trouble-free life. Any questions pertaining to operating or servicing this unit should be
directed to your nearest dealer.
Information in this document is subject to change without notice and does not represent a commitment on the
part of Diamond Products US.
Model:
Date of Purchase:
Serial Number:
Dealer:
Address:
Phone Number:
Sales Representative:
Warranty Information
Thank you for purchasing a Diamond Products US product. Warranty registration is quick and easy.
Your registration will allow us to serve you better over the lifetime of the product.
To register your product, email your warranty card information to:
[email protected]
-2-
Operator's Manual
Diamond Products

SAFETY PRECAUTIONS
This machine is intended for commercial use. It is
constructed for use in an indoor environment and
is not intended for any other use. Use only with
recommended accessories.
All operators shall read, understand and exercise
the following safety precautions:
1) DO NOT OPERATE MACHINE:
Unless trained and authorized.
Unless you have read and understand
the operators manual.
In flammable or explosive areas.
If not in proper operating condition.
In outdoor areas.
2) BEFORE OPERATING MACHINE:
Make sure all safety devices are in
place and operate properly.
3) WHEN USING MACHINE:
Go slow on inclines and slippery
surfaces.
Follow all safety guidelines.
Be very careful when using the
machine in reverse.
Report and fix any damage to machine
prior to operating it.
4) BEFORE LEAVING OR SERVICING
MACHINE:
Stop machine on level ground.
Turn machine off.
5) WHEN SERVICING MACHINE:
Read operators manual thoroughly
prior to operating or servicing this
machine.
Use manufacturer supplied or approved
replacement parts.
Secure machine with wheel blocks
prior to jacking the machine up.
Use approved jack or hoist to safely
elevate the machine.
WHEN SERVICING MACHINE: (con’t)
Disconnect batteries prior to working
on machine.
Wear gloves when handling batteries or
battery cables.
Avoid any contact with battery acid.
Avoid moving parts. Do not wear
loose fitting clothing while servicing
machine.
: Batteries emit hydrogen gas.
Explosion or fire can result from hydrogen gas.
Keep sparks and open flames away! Keep battery
compartment open when charging.
: Flammable materials can cause an
explosion or fire. Do not use flammable materials
in tanks.
: Flammable materials or reactive metals
can cause explosion or fire. Do not pick up.
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Operator's Manual
Diamond Products

MACHINE COMPONENTS
1. Vacuum ON/OFF switch
2. Brush ON/OFF switch
3. Battery level meter
4. Solution ON/OFF switch
5. Solution control knob
6. Recovery tank drain hose
7. Squeegee assembly
8. Brush lift foot pedal
9. Solution tank level sight tube
10. Console adjustment levers
11. Rear solution fill
12. Circuit breakers
13. Squeegee lift lever
14. Control housing
15. Solution tank
16. Transport wheels
17. Scrub head
18. Scrub head skirt
19. Protective rollers
20. Front solution fill
21. Recovery tank
22. Recovery tank lid
23. Operating triggers
24. Main power ON/OFF switch
25. Reverse switch
26. Speed control knob
20
21
22 23 14
13
11
15
16
1718
19
13
2 3 4
12
11
10
9
8
5
6
1
7
24
4
3
26
25
1
12
2
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Operator's Manual
Diamond Products

MACHINE SET UP &INSTALLATION
UNCRATING MACHINE
Be sure and check packing carton for any damage.
Immediately report any damage to carrier. Check
contents of package to ensure that the following
items are included: Machine, batteries (x2),
squeegee assembly, battery charger, and pad driver.
BATTERY CONNECTIONS
The batteries are already in the machine upon
delivery; however, you will need to connect the
cables to the battery posts.
: Batteries emit hydrogen gas.
Explosion or fire can result from hydrogen gas.
Keep sparks and open flames away! Keep battery
compartment open when charging.
1. Be sure power switch is in the “off” position.
2. Open recovery tank to gain access to battery
compartment.
3. Carefully place the two batteries into the
compartment as shown in figure below. Place
the battery brace at the rear of the two batteries.
DO NOT DROP BATTERIES INTO
COMPARTMENT!
4. Connect battery cables to posts in numbered
order as shown in drawing below. (RED to
POSITIVE and BLACK to NEGATIVE)
5. Apply a coat or protective spray on the cable
connections to prevent battery corrosion.
MACHINE SET UP
PRE-OPERATION CHECKS
1. Sweep or dust mop the surface to be cleaned.
2. Check battery meter to make sure batteries are
fully charged. (see BATTERY CHARGING)
3. Check that squeegee is properly installed.
4. Check that brush / pad is properly installed.
INSTALLING PAD DRIVER OR BRUSH
1. Ensure that the machine is turned off
2. Lower brush head assembly to the floor by
stepping on the foot pedal and pushing pedal
forward.
3. Tilt the machine backward to access the drive
motor hub.
: Remove the squeegee assembly prior to
tilting the machine backwards. It makes the
process faster and easier.
: Do not keep the machine tilted back for
a long time. This could cause battery acid to leak
from the batteries.
4. If using a pad driver, first attach the
appropriate pad to the pad driver surface.
5. Mount the pad driver or brush to the drive
motor hub by lining up the three studs with the
three holes in the drive motor hub. Once in the
holes, rotate the driver toward the spring clip
to lock driver into place.
MOUNTING THE SQUEEGEE
1. Pull back on the squeegee lift lever to raise the
squeegee bracket up.
2. Loosen the two knobs on the squeegee and
slide the squeegee into the slots at the rear of
the squeegee bracket. (the wheels on the
squeegee point to the back)
3. Tighten the knobs securely.
.
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Operator's Manual
Diamond Products

FILLING THE SOLUTION TANK
1. The Crown G20 / GS20 can be filled
in two different locations:
a. Front fill area for use with a hose or a
bucket.
b. Rear fill area for use with a hose only.
2. Determine which fill area you would like to
use to fill the machine with water.
3. Fill solution tank with up to 13 gallons of
water. (water temperature should not exceed
140° F) The clear tube in the back left of the
machine has gallon markers to help determine
the water level in the solution tank
: If you are filling the solution tank with a
bucket, make sure the bucket is clean. This will
prevent debris from clogging the lines or solenoid.
: Do not put any flammable materials
into solution tank. This can cause an explosion or
a fire. Only use recommended cleaning chemicals.
Contact your janitorial supply distributor for
recommendations on proper chemicals.
MACHINE OPERATION
: Do not operate machine unless you
have read and understand this manual.
1. Set control housing to a comfortable operating
height by squeezing together the two thumb
levers directly underneath the housing. (see
machine components, item #10)
2. Lower squeegee assembly to the floor by
releasing the lift lever from its locked position.
(see machine components, item #13)
3. Lower brush head assembly to the floor by
stepping on the foot pedal and pushing pedal
forward. (see machine components, item #8)
4. Turn main power to “on” position.(see
machine components,item#24)
5. Turn brush motor to “on” position. (see
machine components, item #2)
6. Turn vacuum motor switch to “on” position.
(see machine components, item #1)
7. Turn the solution switch to “on” position. (see
machine components, item #4)
a. Solution will not begin to flow until the
operating triggers are pulled.
8. The Crown GS20 is self-propelled.The speed
can be controlled by a dial located on the right
side of the control housing.(see machine
components,item #26)
9. The Crown GS20 has reverse.In order to
activate reverse,there is a toggle switch
located on the left side of the control housing.
(see machine components,item #25)
10. To begin scrubbing, pull on one or both of the
red operating triggers. (see machine
components, item #23) When these triggers are
pulled, the brush will begin to spin and the
solution will begin to flow.The Crown GS20
will propel itself.
11. The Crown G20 Begin scrubbing by moving
the machine forward.
: Do not keep the machine in the same
position with the pad / brush spinning, or you
could cause damage to the floor.
12. Adjust amount of solution flow by turning the
solution control knob. Turn to the right for
more solution, or turn left for less solution.
(see machine components, item #5)
WHILE OPERATING MACHINE
1. Occasionally look through the clear recovery
tank lid to see if there is any foam build-up. If
excessive foam is found, add defoamer to the
recovery tank.
: Foam must not enter the float shut-off
screen, or damage can occur to the vacuum motor.
Foam will not activate the machines float shut-off
device.
2. Occasionally view the clear tube at the back
left of the machine to check the amount of
cleaning solution that is left in the machine.
3. Occasionally check the battery level meter.
(see machine components, item #3) When
meter is in the red, recharge the batteries.
: When battery meter is in the red, do
not continue to operate the machine. Battery
damage may result.
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Operator's Manual
Diamond Products

4. If the squeegee assembly leaves streaks on the
floor, raise the squeegee off the floor and wipe
the blades down with a damp cloth.
: Do not use your fingers to wipe or
remove debris from the blades, as injury may
occur.
5. When the solution tank runs empty, turn off
the brush switch, solution switch and raise the
brush head. Keep the squeegee down and
continue to vacuum until all the dirty water is
picked up. (see TANK DRAINING section to
learn how to drain recovery and solution tanks)
: The brush motor is circuit breaker protected
to protect it from damage. If this breaker trips, it
can’t be reset immediately. You must first
determine what caused the breaker to trip, and
allow the motor to cool down before you can reset
the breaker. The breaker is located on the back
panel of the control housing.
TANK DRAINING
1. Turn the power off on the machine
2. With the squeegee and brush head in their “up”
position, transport machine to approved area
for draining tank(s).
DRAINING THE RECOVERY (DIRTY) TANK
: Any time scrubbing is completed, or when
refilling solution tank, the recovery tank should be
drained and cleaned.
: If the recovery tank is not drained when
the solution tank has been refilled, foam or water
may enter the float shut-off mechanism and cause
damage to the vacuum motor.
1. Remove the drain hose from the holder, and
place the drain hose over the floor drain. Twist
off the drain hose plug to begin the draining
process. In order to completely empty the
recovery tank, hinge opens the recovery tank
and let it rest on the support stand.
2. Clean the recovery tank after every use. Use a
fresh water hose to rinse out the recovery tank.
Be careful not to spray water into the float
shut-off mechanism.
: If you are storing the machine for any period
of time, always leave the clear recovery tank lid
off the tank so the tank can dry completely and
smell fresh.
3. Replace the drain hose plug tightly as soon as
you are done draining the tank.
DRAINING THE SOLUTION (CLEAN) TANK
: Any time scrubbing operation is completed,
the solution tank should be drained and cleaned.
1. Pull down on the clear tube (back left of the
machine) to remove it from the hose barb. This
will allow the solution to flow freely into a
bucket or floor drain.
2. Rinse the solution tank with clean water after
every use. This will help prevent chemical
buildup and clogging of the solution lines.
3. With clean water in solution tank, turn
machine power on, solution switch “on” and
pull the operating triggers. This will allow the
clean water to flush through and clean the
solution plumbing.
4. Once tank is rinsed, flushed and drained,
reconnect the clear tube to the hose barb. Be
sure the tube is pushed all the way up on the
hose barb.
BATTERY CHARGING
: Use only approved chargers with the
following specifications:
Automatic shut off circuit
Deep cycle charging
Output current of 10 – 20 amps
Output voltage of 24 volts
: For the best machine performance, keep
batteries charged at all times. Do not let them sit
in a discharged condition.
: Batteries are dangerous! Batteries emit
hydrogen gas and an explosion or fire can result.
Keep sparks and fire away from batteries at all
times. When charging the machine, make sure the
battery compartment is left open.
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Operator's Manual
Diamond Products

1. Place charger and machine in a well ventilated
area.
2. Turn machine off.
3. Open recovery tank up, exposing battery
compartment
4. Check fluid level in each battery cell. Do not
charge batteries unless fluid is slightly
covering the battery plates. Do not overfill the
batteries. Overfilling may cause the batteries to
overflow during charging due to expansion.
Replace the caps prior to charging.
5. Plug approved charger into grounded wall
outlet before plugging the charger into the
machine.
6. Plug charger into red charger receptacle
located in the front left of the battery
compartment.
7. Flip up the recovery tank “kick stand” and
gently lay the recovery tank down until it rests
on the stand.
8. The charger will automatically begin to
charger the batteries, and it will automatically
shut down once the batteries are fully charged.
9. Upon completion of charging, first unplug the
charger from the wall outlet, and then
disconnect the charger from the machine.
10. Check the battery level after charging is
complete. If fluid level is low, add distilled
water to bring the fluid level up to the bottom
of the sight tubes. Replace the caps and wipe
the batteries down with a towel.
PREVENTATIVE MAINTENANCE
: Before performing any maintenance on
the machine, be sure that the power is turned off,
or the batteries are disconnected!
: Repairs are to be completed by
Authorized Service Centers only. Any repairs
completed by unauthorized persons will void the
warranty.
DAILY MAINTENANCE
1. Remove pad driver / brush and clean with
approved cleaner.
2. Drain recovery and solution tanks completely
and rinse out with clean water. Visually check
the recovery tank for debris and clean out as
necessary.
3. Raise squeegee assembly off floor and wipe it
down with a damp towel. Be sure to store the
squeegee in the up position.
4. Remove the float shut-off assembly and rinse it
out with clean water.
5. Clean machine with an approved cleaner and a
damp towel.
6. Recharge batteries.
WEEKLY MAINTENANCE
1. Check fluid level in batteries.
2. Check batteries for loose or corroded cables.
3. Keep battery tops clean from corrosion.
MONTHLY MAINTENANCE
1. Check machine for leaks and loose fasteners.
2. Lubricate all grease points and pivot points
with silicon spray and approved grease.
3. Place machine over a floor drain. Flush
solution system by pouring 3 gallons of hot
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Operator's Manual
Diamond Products

water and approved alkaline detergent into the
solution tank and running machine (with
solution control on) for 45 seconds. Turn
machine off and let it sit overnight. Then next
day, drain the remaining solution and rinse the
solution tank out with clean water.
VACUUM MOTOR MAINTENANCE
1. Contact your local Diamond Products
Distributor for any motor maintenance.
2. Vacuum motor should have the brushes
checked every 250 hours. Brushes should be
replaced when they are worn to a length of
10mm or less.
BATTERY MAINTENANCE
: For the best machine performance, keep
batteries charged at all times. Do not let them sit
in a discharged condition.
: Batteries are dangerous! Batteries emit
hydrogen gas and an explosion or fire can result.
Keep sparks and fire away from batteries at all
times.
: Whenever servicing batteries, be sure
to wear protective gloves. Avoid contact with
battery acid at all times!
1. Always follow the battery charging directions
as outlined in the BATTERY CHARGING
section of this manual.
2. Keep battery tops and terminals free from
corrosion. A strong solution of baking soda
and water is the best way to keep the batteries
corrosion free. DO NOT ALLOW THE
BAKING SODA / WATER SOLUTION TO
ENTER THE BATTERY CELLS.
3. Use a wire brush with the baking soda solution
to properly clean the battery posts and
connections.
4. Check battery connections for wear and loose
terminals. Replace if necessary.
2. Always store the machine in a dry area.
3. Always store the machine in its upright
position.
4. Always store the machine with the pad driver /
brush raised off the floor.
5. Always store the machine with the squeegee
assembly raised off the floor.
6. If storing in an area which may reach freezing
temperatures, be sure to drain all fluids from
the machine prior to storage. Any damage
caused by freezing temperatures will not be
covered by the warranty.
7. Drain the recovery tank and remove the clear
on the top of the recovery tank so that it can
“breathe” during storage.
8. Drain the solution tank of all fluid.
MACHINE STORAGE
1. Always store the machine indoors.
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Operator's Manual
Diamond Products

PROBLEM CAUSE SOLUTION
No power Bad batteries Replace batteries
Batteries need to be charged Charge batteries (see Battery Charging)
Loose battery cable Tighten loose cable(s)
Batteries not connected properly Follow battery installation instructions
Brush motor does
not run Bad brush switch Contact Diamond Products Distributor
Brush circuit breaker has tripped Check brush motor for obstructions and reset breaker
Rectifier has burned out
Bad wiring
Bad brush motor
Carbon brushes worn out
Bad solenoid
Vacuum motor
does not run Bad vacuum switch
Bad wiring
Bad vacuum motor
Carbon brushes worn out
Short run time Batteries need to be charged Charge batteries (see Battery Charging)
Batteries need maintenance See Battery Maintenance in this manual
Bad cell in battery(s) Replace batteries
Bad charger Replace charger
Little or no solution
flow Bad solution switch
Clogged solution solenoid
Clogged solution filter Remove filter and clean
Solution line obstructed Remove solution line and clean
Solution flow adjustment knob in need
of adjustment
Increase flow by twisting solution adjustment knob to the
right. Decrease flow by twisting solution adjustment knob
to the left.
Poor water pick up Squeegee clogged Clean debris off squeegee with damp towel
Squeegee blades worn Install new squeegee blades
Squeegee not mounted correctly Confirm that the squeegee assembly is securely fastened
to the machine and not loose fitting.
Vacuum hoses have a hole or are loose Check hose connections and make sure they are firm.
Replace hose if damaged.
Vacuum hose may be clogged Check hose for debris and remove any clog.
Drain hose stopper is loose Tighten drain plug.
Batteries need to be charged Charge batteries (see Battery Charging)
Vacuum motor is loose Tighten vac motor mounting screws. Do not overtighten or
damage will occur.
Recovery tank lid is loose Confirm the clear recovery tank lid is securely in place.
Recovery tank inlet hole is clogged Drain recovery tank and tilt tank on side. Check the inlet
hole for debris and remove debris.
Recovery tank is full Drain recovery tank.
Float shut off is clogged Remove float shut off from inside recovery tank and
remove any debris.
BASIC TROUBLESHOOTING
Contact Diamond Products Distributor
Contact Diamond Products Distributor
Contact Diamond Products Distributor
Contact Diamond Products Distributor
Contact Diamond Products Distributor
Contact Diamond Products Distributor
Contact Diamond Products Distributor
Contact Diamond Products Distributor
Contact Diamond Products Distributor
Contact Diamond Products Distributor
Contact Diamond Products Distributor
-10-
Operator's Manual
Diamond Products

3b_g^7"
-11-
Operator's Manual
Diamond Products

DIA
NO
PART
NUMBER DESCRIPTION NO REQ'D
1VF81713 BUSHING 2
2 VF14122 WASHER,PLAIN,M10XM20X2 2
3VF14121 SCREW,M10X65 2
4VF13502 NUT,LOCK,M6 10
5GT13032 WASHER,PLAIN,M6 2
VF81781 DIODE,400V 3
VF81781-X DIODE WITH ENDS 3
7VF81726A SOLENOID,24V 2
8VF81734 BREAKER,CIRCUIT,35 AMP 2
9VF83149 LABEL,CIRCUIT BREAKER 1
10 VF82108 HOUSING,CONTROL 1
11 VF14078 SCREW,M3X10 6
12 VA50477 WASHER,PLAIN,M3XM10X1 6
13 VF81718 LIGHTS,BATTERY CAPACITY 1
14 VF13495 SCREW,M6X16 4
15 VF82313 GASKET 1
16 VF81719 SPACER 6
17 VF82102A PANEL,SWITCH 1
18 VF82103A LABEL,SWITCH 1
19 VF81721 SWITCH,LIGHTED ROCKER 3
20 VF14200 SCREW,M6X16 12
21 VF81709 PIN,HANDLE LOCK 2
22 VF81716 SPRING 1
23 VF81710 PIN,HANDLE ADJUSTMENT 2
24 VF81744B STRAIN RELIEF,CORD 1
25 VF82312 GASKET 1
26 VF82085 SERIAL TAG 1
27 GV40239 COVER 1
28 VF83148 LABEL,CIRCUIT BREAKER 1
29 VF82303A PANEL,CONTROL HOUSING 1
30 VF81703 BATTERY CAPACITY,CONTROL BOARD 1
31 VF82107BD HANDLE,RIGHT 1
32 VF81711 BOLT,SHOULDER M8XM15XM6 2
33 VF81712 SPRING 1
34 VF13491 SCREW,M4X12 1
35 VF13514A WASHER,PLAIN,M8XM16.5X1 2
36 VF82106BD HANDLE,LEFT 1
37 VF14212 SCREW,M3X25 2
38 VF13511 WASHER,TOOTH,M3 2
39 VF44203 SWITCH ASSEMBLY 1
40 VF81707 BRACKET,SWITCH 1
41 VV13652 NUT,LOCK,M3 2
42 VF81714 TUBE,HANDLE,ADJUSTMENT 1
43 VF82153 SWITCH,KEY 1
44 VF82160 LABEL,KEY SWITCH 1
45 VF99012 BREAKER,CIRCUIT,12 AMP 1
3b_g^720 - CONTROL HOUSING
6
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Operator's Manual
Diamond Products

3b_g^7C" 
-13-
Operator's Manual
Diamond Products

VF81732 POTIENTIOMETER, 4.7K
DIA
NO
PART
NUMBER DESCRIPTION NO
REQ'D
3B?G> 7C" - CONTROL HOUSING
1VF81713 BUSHING 2
2VF13491 SCREW, M4 X 12 7
3VF14122 WASHER, PLAIN, M10 X M20 X 2 2
4VF14121 SCREW, M10 X 65 2
5VF13502 NUT, LOCK, M6 10
6GT13032 WASHER, PLAIN, M6 6
VF81781 DIODE, 400V 3
VF81781 X
DIODE WITH ENDS
3
7
VF81781
-
X
DIODE
WITH
ENDS
3
8VF81726A SOLENOID, 24V 3
9VF81734 BREAKER, CIRCUIT, 35 AMP 2
10 VF83149 LABEL, CIRCUIT BREAKER 1
11 VF82301 HOUSING, CONTROL 1
12 VF14078 SCREW, M3 X 10 6
13 VF82305 LABEL, SPEED CONTROL 1
14 VA50477
W
ASHER, PLAIN, M3 X M10 X 1 6
15 VF81718 LIGHTS, BATTERY CAPACITY 1
16 VF82313 GASKET 1
17 VF81719 SPACER 6
18 VF13495 SCREW, M6 X 16 4
19 VF82302A PANEL, SWITCH 1
20 VF82304A LABEL, SWITCH 1
21 VF81721 SWITCH, LIGHTED ROCKER 4
22
2
22
VF14200 SCREW, M6 X 16 1
2
23 VF81730 KNOB, SPEED CONTROL 1
24 VF81709 PIN, HANDLE LOCK 2
25 VF81716 SPRING 1
26 VF81710 PIN, HANDLE ADJUSTMENT 2
27 1
28 VF82316 PLATE 1
29
VF81739-20T
SPEED CONTROL BOARD
1
29
VF81739-20T
SPEED
CONTROL
BOARD
1
30 VF82315 SERIAL TAG 1
31 GV40239 COVER 1
32 VF83148 LABEL, CIRCUIT BREAKER 1
33 VF82303A PANEL, CONTROL HOUSING 1
34 VF81703 BATTERY CAPACITY, CONTROL BOARD 1
35 VF82312 GASKET 1
36 VF99012 BREAKER, CIRCUIT, 12 AMP 1
37 VF82107BD HANDLE, RIGHT 1
38 VF81711 BOLT, SHOULDER, M8 X M15 X M6 2
39 VF81712 SPRING 1
40 VF13514A WASHER, PLAIN, M8 X M16.5 X 1 2
41 VF82106BD HANDLE, LEFT 1
42 VF14212 SCREW, M3 X 25 2
43 VF13511 WASHER, TOOTH, M3 2
44
1
44
VF44203 SWITCH ASSEMBL
Y
1
45 VF81707 BRACKET, SWITCH 1
46 VV13652 NUT, LOCK, M3 2
47 VF81714 TUBE, HANDLE,ADJUSTMENT 1
48 VF82153 SWITCH, KEY 1
49 VF82160 LABEL,KEY SWITCH 1
50 VF81744B STRAIN RELIEF, CORD 1
51
VF81722
SWITCH TOGGLE
1
51
VF81722
SWITCH
,
TOGGLE
1
-14-
Operator's Manual
Diamond Products

3B?G>7" 7C"
-15-
Operator's Manual
Diamond Products

VF81510 DRAIN HOSE
3B?G>7" 7C" - RECOVERY TANK ASSEMBLY
VF84511 RUBBER HANG
DIA
NO
PART
NUMBER DESCRIPTION NO
REQ'D
1VF82010 CLEAR COVER, RECOVERY TANK 1
2VF82083 DECAL, BATTERY WARNING 1
3VF82009 ELBOW ADAPTOR, FLOAT 1
4VV13607 WASHER, LOCK, M6 13
5VF13533 WASHER, PLAIN, M6 X M16 X 2 7
6VF14233 SCREW, M6 X 20 4
7VF81504 FLOA
T
1
8VF82002 RECOVERY TANK 1
9VF13528 WASHER, TOOTH, LOCK, M6 2
10 VF13495 SCREW, M6 X 16 2
11 VF82028 CABLE 1
12 1
13
1
13
1
14 1
15 1
16 VF82115 DECAL, BATTERY INSTALLATION 1
17 VF82318 HOOK, CABLE 4
18 VF82326 MESH COVER, CABLE 1
19 VV10113 CLAMP, 2" 2
20 VF14225A SCREW, M6 X 40 4
21 VF81723 CONNECTOR 1
22 VF82331 ON BOARD CHARGER, 9AMP, 24V 1
23 VF82332A KIT,CHARGER REPLACEMENT 1
24 VV13601 WASHER, LOCK, M5 4
25 VF13532 WASHER, PLAIN, M5 X M11 X 2 4
26
VV20501
SCREW M5 X 14
4
26
VV20501
SCREW
,
M5
X
14
4
27 VF82331A KIT, ON BOARD CHARGER 1
28 VF82332 CLAMP, CHARGER 2
29 VF82320 CLAMP, CABLE 2
30 VF13502 NUT, LOCK, M6 3
31 VF82310 STUD 3
32
ZD53000
MOTOR, VACUUM, 2 STAGE, 24VDC
1
ZD53000
MOTOR,
VACUUM,
2
STAGE,
24VDC
33 VF13521 NUT,M6 3
34 VF81503 SEAT 1
35 VF14200 SCREW, M6 X 16 9
36 GT13032 WASHER, PLAIN, M6 X M16 X 1.5 9
37 VF82011 HINGE, RECOVERY TANK 1
38 VF82082 LOGO 1
39 VA13477 SCREW, SELF-TAPPING, ST, M4 X 16 4
40 VV13664 WASHER, PLAIN, M4 X M12 X 1 4
41 VF82010A RUBBER HINGE 1
VF82010B GASKET
VF82010X KIT,LID
VF81516
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Operator's Manual
Diamond Products

3B?G>7" 7C"
-17-
Operator's Manual
Diamond Products

DIA
NO
PART
NUMBER DESCRIPTOIN NO REQ'D
1 VF81405 GRIP,HANDLE 1
2 VA13477 SELF-TAPPING SCREW,ST4X16 3
3 VV13664 WASHER,PLAIN,
￠
￠
￠
￠
4X ￠
￠
￠
￠
12X1 1
4 VF81507 STRAP,PLUG REAR FILL 1
5 VV13604 SCREW M8X20 6
6 VF13519 WASHER,LOCK,
￠
￠￠
￠ 86
7 VF81509 PLUG,EXPANSION 1
8 VF14535 WASHER,PLAIN,
￠
￠
￠
￠
8X ￠
￠
￠
￠
20X2 8
9 VF81406 BUSHING 1
10 VF81404 SUPPORT,RECOVERY TANK 1
11 VF82029A BRACKET,VAC TUBE 1
12 VF82032 SPRING 1
13 VF82030 ADAPTER,TUBE 1
14 VF82031A GASKET,TUBE ADAPTER 1
15 VF82123 DECAL 1
16 VF82070 LABEL,LEFT 1
17 VF82340 KIT,CONNECT WIRE 1
18 VF82050A BUSHING 1
19 VF81723 CONNECTOR 1
20 VF13506A SCREW M3X25 2
21 VF13511 WASHER 2
22 VF13495 SCREW M6X16 4
23 VV13607 WASHER,LOCK,
￠
￠￠
￠ 66
24 GT13032 WASHER,PLAIN,
￠
￠￠
￠ 6X ￠
￠￠
￠ 16X1.5 4
25 VF81715 STANDOFF 2
26 VF82067 BRACKET 1
27 VF14232 SCREW M6X10 2
28 VF82078 SCREEN,FILL 1
29 VF13543 SELF-TAPPING SCREW,ST4X16 2
30 VF13544 SELF-TAPPING SCREW,ST4X10 6
31 VA13483 WASHER,PLAIN,
￠
￠￠
￠ 4X ￠
￠￠
￠ 9X0.8 7
32 VF82081 PLUG,FILL SCREEN 1
33 VF82079 COVER,FILL SCREEN 1
34 VF82001A SOLUTION TANK 1
35 VF82071 LABEL,RIGHT 1
36 VF82500 BATTERY, 12V DC (OPT) 2
37 VF82072 SPACER,BATTERY 1
38 VF82050 HANDLE,SQGE,LIFT 1
39 VF48216 WASHER LOCK 1
40 VF14234 SCREW M8X16 2
41 VF13513 NUT,M8 2
42 VF81408 PLATE,LOCK 2
43 VF81416 HOSE BARB 2
44 VF82161 CLAMP(16-25) 1
45 VF82061B TUBING 1
46 VF14230 SCREW M5X15 3
47 VV13601 WASHER,LOCK,
￠
￠￠
￠ 53
48 VF13532 WASHER,PLAIN,
￠
￠￠
￠ 5X ￠
￠￠
￠ 11X2 3
49 VF81202 PLATE,SQGE,LOCK 1
50 VF14235 SCREW M8X35 1
3B?G>7" 7C"
-18-
Operator's Manual
Diamond Products

3B?G>7" 7C" 
-19-
Operator's Manual
Diamond Products

REQ'D
DIA
NO
PART
NUMBER DESCRIPTOIN NO
1 VF14123 SCREW M10X25 2
2 VF13518 WASHER,LOCK,
￠
￠
￠
￠
10 2
3 VF14122 WASHER
，
，
，
，
PLAIN ，￠
，￠，￠
，￠ 10.2X ￠
￠
￠
￠
20X2 2
4 VF82170 FRONT SQUEEGEE SUPPORT 1
5 VF82172 SPRING 1
6 VF82173 SHAFT
，
，
，
，
SQUEEGEE SUPPORT 1
7# VF81244 CABLE
，
，
，
，
SQGE ，
，
，
，
LIFT 1
8 VF82112 BUSHING 1
9 VF81210 KNOB
，
，，
， M8 2
10 VF85336 WASHER 4
11 VF85104 HANDWHEEL M8X55 1
12 VF85103 SUPPORT PIN 1
13 VF85106 BUSHING 1
14 VF14503 NUT
，
，
，
，
M8 2
15# VF81203A HOSE 1
16 VF83150 HOLDER “U” HOSE 1
17 VF14236 SCREW
，
，，
， M8X40 4
18 VF13514A WASHER
，
，，
， PLAIN ，￠
，￠，￠
，￠ 8X ￠
￠￠
￠ 16.5X1 2
19 VF82055 BUSHING 2
20 VF82013 WHEEL
，
，，
， 3" 2
21 VF82116 HOUSING,SQUEEGEE 1
VF82063 BLADE,SQUEEGEE,REAR (PU) 1
VF82119 BLADE,SQUEEGEE,REAR (NEOPRENE) 1
23 VF81218A LATCH,HOOD 1
24 VF81209 HOOK,REAR SQG,BRACKUP ADJUSTMENT 1
25 VF14305 SCREW,M5X60 1
26 VF81208A RIVET,
￠
￠￠
￠ 4X5 2
27 GT13022 NUT,LOCK,M5 1
28 VF81222 BOLT,SHOULDER
￠
￠￠
￠ 9.5X31.5X5 / 16" 3
29 VF81219 WHEEL
，
，，
， 2" 3
30 VF13535 WASHER,PLAIN,
￠
￠￠
￠ 8X ￠
￠￠
￠ 20X2 3
31 VV20203 NUT,LOCK, 5/16" 3
32 VF82120 BACKUP STRIP,SQUEEGEE,REAR 1
VF82062 BLADE,SQEEGEE,FRONT (PU) 1
VF82117 BLADE,SQUEEGEE,FRONT (NEOPRENE) 1
34 VF82118 BACKUP STRIP,SQUEEGEE,FRONT 1
35 VF82121 KNOB,M6 6
36 VF13502 MUT,LOCK,M6 1
37 VF14516 NUT,LOCK,M8 2
38 VF13542 WASHER,PLAIN,
￠
￠￠
￠ 8.5X ￠
￠￠
￠ 18X2 2
39 VF84228 BOLT,SHOULDER
￠
￠￠
￠ 10X ￠
￠￠
￠ 11.5XM8 2
40 VF84227 BRACKET SQUEEGEE,MOUNT 1
41 VF13521 NUT,M6 1
42 VF14527 BOLT,SHOULDER
￠
￠￠
￠ 12X30X M10 1
43 VF82171 BACK SQUEEGEE SUPPORT 1
44 VF14547 NUT,LOCK,M10 1
45 VF82908A SQUEEGEE ASSY 1
46 VF82179 SQUEEGEE BRACKET ASSY 1
22
33
-20-
3B?G>7" 7C" 
-20-
Operator's Manual
Diamond Products