Dickey-John PM300 User manual

PM300 - 332 - 400
PLANTER MONITOR
Operator’s Manual

PM300, PM332, PM400 Planter Monitors
11001-1372-201702 Rev B
i
TABLE OF CONTENTS
Safety Notices ...................................................................................................... 1
Introduction .......................................................................................................... 3
System Overview ............................................................................................................... 3
Specifications..................................................................................................................... 5
Major Features ..................................................................................................... 7
Performance ...................................................................................................................... 7
Console/Display ................................................................................................................. 7
Compatibility ...................................................................................................................... 7
User Aid ............................................................................................................................. 7
Quick Start Guide................................................................................................. 9
Planter Configuration ......................................................................................................... 9
Number of Rows ............................................................................................................................... 9
Row Spacing ................................................................................................................................... 10
Ground Speed Configuration ........................................................................................... 11
Help Card......................................................................................................................... 12
Key Functions .................................................................................................... 15
On/Off Key ....................................................................................................................... 15
Alarm Cancel Key ............................................................................................................ 15
Enter Key ......................................................................................................................... 16
Escape Key...................................................................................................................... 16
Up and Down Arrow Keys................................................................................................ 16
Left and Right Arrow Keys ............................................................................................... 16
Operate Key..................................................................................................................... 16
Planter Setup Key............................................................................................................ 16
Ground Speed Setup Key ................................................................................................ 17
Limits Setup Key.............................................................................................................. 17
Display And Service Key ................................................................................................. 17
Accessory Setup Key....................................................................................................... 17
Seed Count Mode Key..................................................................................................... 17
Speed Area Mode Key..................................................................................................... 17
Editing Screen Fields Using Keys.................................................................................... 18
Highlighted Digit for Editing............................................................................................................. 18
Installation .......................................................................................................... 19
Standard Mounting Bracket ............................................................................................. 19
Optional Mounting 3D Adjustable Bracket ....................................................................... 20
Installing Console Harnesses .......................................................................................... 21
Installing Implement Harness and Sensors ..................................................................... 22

PM300, PM332, PM400 Planter Monitors
11001-1372-201702 Rev B
ii
TABLE OF CONTENTS
Advanced Setup ................................................................................................ 23
Planter and Ground Speed............................................................................................... 23
Row Setup (Auto Assigned) ............................................................................................................ 23
Ground Speed Setup....................................................................................................................... 24
Manual Ground Speed Constant Entry............................................................................................ 25
Accessory Setup (Optional)............................................................................................. 26
Limits Setup (Population) (Optional)................................................................................ 28
Target Population ............................................................................................................................ 28
HI Population/Low Population ......................................................................................................... 29
Population Adjustment..................................................................................................................... 29
Population Response Rate.............................................................................................................. 29
Units of Measurement, Backlighting and Alarm Volume Control..................................... 30
Service Screen ................................................................................................................ 30
Security Screen ............................................................................................................... 31
Auxiliary Modes................................................................................................. 33
Speed Area Mode............................................................................................................ 33
Seed Count Mode............................................................................................................ 33
Monitoring Planting........................................................................................... 35
Operate Screen Setup..................................................................................................... 35
Customizing the Upper Parameter Window .................................................................... 35
Customizing the Lower Parameter Window .................................................................... 37
Available Planting Parameters ........................................................................................ 38
Average Population ......................................................................................................................... 38
Minimum/Average/Maximum Population ......................................................................................... 39
Population Row Scan ...................................................................................................................... 39
Average Spacing ............................................................................................................................. 39
Minimum/Average/Maximum Spacing ............................................................................................. 39
Spacing Row Scan .......................................................................................................................... 39
Seeds per Distance ......................................................................................................................... 39
Minimum/Average/Maximum Seeds per Distance........................................................................... 39
Seeds per Distance Row Scan........................................................................................................ 39
Field Area 1 ..................................................................................................................................... 40
Field Area 2 ..................................................................................................................................... 40
Total Area ........................................................................................................................................ 40
Speed .............................................................................................................................................. 40
Area per Hour .................................................................................................................................. 40
Fan .................................................................................................................................................. 40
Shaft ................................................................................................................................................ 40
Flow ................................................................................................................................................. 40
Alarms ................................................................................................................ 41
Hopper Level ................................................................................................................... 41
Row Failure ..................................................................................................................... 41
All Rows Failure............................................................................................................... 42
Hi/Low Population Warning ............................................................................................. 43
Fan Speed Low/Hi Limit Warning .................................................................................... 43
Shaft Speed Low/Hi Limit Warning.................................................................................. 44
Flow Low/Hi Limit Warning .............................................................................................. 44
Failed Ground Speed Sensor .......................................................................................... 45
Battery Hi/Low ................................................................................................................. 45
Self-Test Failure .............................................................................................................. 46
Hi Ground Speed Exceeded (Optional) ........................................................................... 46

PM300, PM332, PM400 Planter Monitors
11001-1372-201702 Rev B
iii
TABLE OF CONTENTS
Troubleshooting................................................................................................. 47
Monitor Will Not Power On .............................................................................................. 47
Row Failure or Hi/Low Alarm When Row is Planting Properly..........................................47
Hopper Alarm Does not Sound When Hopper is Empty...................................................48
Hopper Alarm Does Not Sound When Hopper is Full.......................................................48
System Voltage Alarm ......................................................................................................48
Accessory Alarm Sounds When Shaft, Fan or Flow is Working .......................................49
Ground Speed Alarm Sounds When Forward Movement ................................................49
Ground Speed High Alarm Sounds ..................................................................................49
Self-Test Alarm .................................................................................................................50
Connector Pin-Outs ......................................................................................................... 51
Connector Pin-Outs ......................................................................................................... 52
Warranty ..............................................................................................................57

PM300, PM332, PM400 Planter Monitors
11001-1372-201702 Rev B
iv
TABLE OF CONTENTS

OPERATOR’S MANUAL
PM300, PM332, PM400 Planter Monitors
11001-1372-201702 Rev B
SAFETY NOTICES / 1
SAFETY NOTICES
Safety notices are one of the primary ways to call attention to potential
hazards.
This Safety Alert Symbol identifies important safety
messages in this manual. When you see this
symbol, carefully read the message that follows. Be
alert to the possibility of personal injury or death.
Use of the word WARNING indicates a potentially hazardous
situation which, if not avoided, could result in death or serious
injury.
Use of the word CAUTION with the Safety Alert Symbol indicates a
potentially hazardous situation which, if not avoided, may result in
minor or moderate injury.
Use of the word CAUTION without the safety alert symbol
indicates a potentially hazardous situation which, if not avoided,
may result in equipment damage.
!

OPERATOR’S MANUAL
PM300, PM332, PM400 Planter Monitors
11001-1372-201702 Rev B
2 / SAFETY NOTICES

OPERATOR’S MANUAL
PM300, PM332, PM400 Planter Monitors
11001-1372-201702 Rev B
INTRODUCTION / 3
INTRODUCTION
SYSTEM OVERVIEW
The DICKEY-john PM300, PM332, and PM400 Planter Monitors offer
features to monitor 16, 32, and 36 rows, respectively. The units monitor
seed or fertilizer rows, two hopper levels, and a frequency input (shaft, fan,
or flow). The monitors are compatible with DICKEY-john seed, flow, hopper
level, and gear sensors. The units store all configuration data in nonvolatile
memory, retaining information even when disconnected from power. Figure
1 provides an illustration of a generic console.
The PM300, PM332, and PM400 are designed to meet the custom needs of
individual users. The display may be configured to output a comprehensive
set of planter parameters. The user selects the type and number of
parameters to be monitored. Choices may be as simple as monitoring
population and field area or may be more complex. Similarly, blink or fail
mode information may be viewed as a bar graph, gauge, or symbol.
Information may be viewed in large format (for ease of viewing), or small
format (for entire planter view). Auto-scrolling and arrow key override are
used to maintain control of real-time information required by the user.
Figure 1
PM300, PM332, and PM400
PMXXX
ENTER
ESCAPE
ACCY
SETUP
DISPLAY
&
SERVICE
GROUND
SPEED
SETUP
LIMITS
SETUP
OPERATE
PLANTER
SETUP
SPEED
AREA
MODE
SEED
COUNT
MODE

OPERATOR’S MANUAL
PM300, PM332, PM400 Planter Monitors
11001-1372-201702 Rev B
4 / INTRODUCTION
Figure 2
User-Definable Display Examples
1 2 3 4 5 6 7 8 9
10 11 12 13 14 15 16 17 18
5.2
527.3
4.5 1
1 2 3 4 5 6 7 8 9
3.2
2.9
5.0
6
in
6
1 2 3 4 5 6 7 8 9
33.4
10
9
12.5
33.4
0.0
10 11 12 13 14 15 16 17 18
1 2 3 4 5 6
10
33.5
7 8 9 10 11 12
10
37.2
2 4 6 8
1 2 3 4 5 6
12.5
7 8 9 10 11 12
2
33.3
Graphic mode: average population,
speed, and field 1 area output with bar
graphs
Text mode: average spacing,spacing
scan and min/max/avg spacing output
with bar graphs
Min/max/avg population, population
row scan, avg speed spacing, and shaft
speed with gauges
Min/max/avg population and row scan
with blinking row symbols
Rows 2, 4, 6, 8 (above limit) alarm
screen
Row scan and average spacing with
blinking symbols and row 1 hi alarm
(alarm cancel returns user to operate
screen)

OPERATOR’S MANUAL
PM300, PM332, PM400 Planter Monitors
11001-1372-201702 Rev B
INTRODUCTION / 5
SPECIFICATIONS
Power 10–16 VDC, 5 A maximum
Operating temperature range -20°C to 70°C (-4°F to 158°F)
Storage temperature range -40°C to 85°C (-40°F to 185°F)
Size 18.4 cm W x 20.1 cm H x 4.3 cm D
(7.3" W x 7.9" H x 1.7" D)
Weight 4.4 lbs for 16-row PM300 system
4.8 lbs for 32-row PM332 system
6.4 lbs for 36-row PM400 system
*Weight includes console and attached
cables (battery power cable and signal
cable that extends to the drawbar).
Wire Harnesses The PM300, PM332, and PM400 include
integrated harnesses to supply the unit's
power (fused), ground speed input, and
sensor inputs (to drawbar). The connectors
are compatible with existing DICKEY-john
harnesses. DICKEY-john can supply
custom harnesses required for sensor
inputs.
Sensors Compatible with existing DICKEY-john
sensors
Standard mounting Rear attached horizontal or vertical
mounting bracket
Mounting bracket weighs 1.0 lb.
Optional mounting Three-axis adjustable mounting bracket
Contrast adjustment Automatic temperature compensation for
contrast
Backlight adjustment Three settings for full sun, daytime, or
nighttime use
CE certified
Dust and moisture resistant

OPERATOR’S MANUAL
PM300, PM332, PM400 Planter Monitors
11001-1372-201702 Rev B
6 / INTRODUCTION

OPERATOR’S MANUAL
PM300, PM332, PM400 Planter Monitors
11001-1372-201702 Rev B
MAJOR FEATURES / 7
MAJOR FEATURES
PERFORMANCE
• Planter monitoring of 16 row (PM300), 32 rows (PM332), or 36 rows
PM400
• Monitoring of ground speed, two hopper levels, one frequency function
(fan, shaft, or flow)
• Easy and flexible configuration
• User-definable view of two, three, or four functions (all are available):
– Average Population
– Average Seed Spacing
– Average Seeds Per Distance
– Population Row Scan
– Seed Spacing Row Scan
– Seed Per Distance Row Scan
– Minimum, Maximum, Average Row Population
– Minimum, Maximum, Average Row Spacing
– Minimum, Maximum, Average Spacing Per Distance
– Field Area 1
– Field Area 2
– Total Area 3
– Ground Speed
– Fan, Shaft, or Flow Frequency
• User-definable row information:
–BarGraph
– Wiper Gauge
– Symbols (Failure mode)
– Symbols flashing proportional to seeding rates
CONSOLE/DISPLAY
• Large, user friendly keys
• User-definable text size ease of viewing
• Graphic or text-based output labels
• Backlit graphic display for nighttime use
• Three-level backlight intensity adjustment
• Large, concise error messages displayed with audible alarm
• English or metric units
• Horizontal and vertical mounting (optional 3D adjustment bracket)
COMPATIBILITY
• Compatible with DICKEY-john sensors
• Plug-in replacement for other DICKEY-john monitors
• Optional support of RS-232 based data logging
USER AID
•Helpcard

OPERATOR’S MANUAL
PM300, PM332, PM400 Planter Monitors
11001-1372-201702 Rev B
8 / MAJOR FEATURES

OPERATOR’S MANUAL
PM300, PM332, PM400 Planter Monitors
11001-1372-201702 Rev B
QUICK START GUIDE / 9
QUICK START GUIDE
Three inputs are required for monitor operation.
• Number of rows
• Row spacing
• Ground speed constant
Selecting a pre-programmed planter configuration provides easy set-up of
planter row width, number of rows, implement width, and row types.
PLANTER CONFIGURATION
To program the planter configuration, select the Planter Setup key. The
Planter Configuration screen will be displayed.
Figure 3
Planter Configuration Screen
The PM300, PM332, and PM400 can store three planter configurations for
users with split row planters or multiple planters and seeders, but many
users store only one configuration.
To select a planter configuration number (1, 2, or 3)
1. Press Enter to highlight arrow indicator ( ) and move using the Left
and Right keys to make a selection.
2. Press Enter to confirm the selection.
NUMBER OF ROWS
To change number of rows:
1. Use the Left and Right Arrow keys to highlight the number of rows
field.
PLANTER
SETUP
123 #12
75,0
cm
9
m
1 2 3 5 6
4
I/O
Planter
Configuration
# of Rows
Row Spacing
Row Setup
ENTER
Planter Setup key
Left and Right Arrow keys
Enter key

OPERATOR’S MANUAL
PM300, PM332, PM400 Planter Monitors
11001-1372-201702 Rev B
10 / QUICK START GUIDE
2. Press Enter to modify the number of rows as shown in Figure 4. Use
the Right and Left Arrow keys to select the digit to change. Use the
Up and Down Arrow keys to edit the selected digit. Use the Up Arrow
key to increase the value; use the Down Arrow key to decrease the
value.
3. Press the Enter key to confirm the selection. Enter the row spacing in
the same manner.
4. Once the new values are entered, select either the Escape or Operate
key to return to the Operate (main) screen.
Figure 4
Number of Rows Screen
ROW SPACING
To change row spacing:
1. Press Planter Setup key.
2. Use the Down arrow to highlight the row spacing field (refer to Figure
5).
3. Press Enter to select the field.
4. Use the Left and Right Arrow keys to select a digit for editing.
5. When a digit is highlighted, use the Up and Down Arrow keys to edit
the value displayed. Use the Up Arrow key to increase the value; use
the Down Arrow key to decrease the value.
6. When the field shows the correct planter row spacing, press Enter to
confirm the selection.
7. Once the new values are entered, select either the Escape or Operate
key to return to the Operate (main) screen.
ENTER
OPERATE
ESCAPE
123 #15.0
in
15.00
ft
I/O
NUMBER OF ROWS
12
1 2 3 5 6
4
Enter
Up and Down Arrow keys
Escape key
Operate key
Left and Right Arrow keys

OPERATOR’S MANUAL
PM300, PM332, PM400 Planter Monitors
11001-1372-201702 Rev B
QUICK START GUIDE / 11
Figure 5
Row Spacing Screen
GROUND SPEED CONFIGURATION
To perform Ground Speed Configuration, select the Ground Speed Setup
key. The Ground Speed Setup screen will display (refer to Figure 6).
Figure 6
Ground Speed Setup Screen
123 #
in
10.00
ft
I/O
ROW SPACING
8
1 2 3 5 6
4
15.0
GROUND
SPEED
SETUP
6096
0.0 mph
400 ft
=
0.0 mph
=
Start symbol (will
change to
Stop symbol when
test begins
Manual ground
speed (optional)
Maximum speed
alarm (optional)
# of pulses in 400 ft.
Ground Speed
Source
(Radar or
Reluctance)
Ground Speed Setup key

OPERATOR’S MANUAL
PM300, PM332, PM400 Planter Monitors
11001-1372-201702 Rev B
12 / QUICK START GUIDE
To perform a new calibration:
1. Measure a 400 foot (122 meter) course, clearly marking the beginning
and end.
2. Using the Arrow keys, highlight the Start softkey on the screen ( ).
3. Begin moving the tractor forward at 2-5 mph.
4. When the tractor is even with the beginning marker, press the Enter
key to start the 400-foot calibration.
5. After the calibration has begun, the softkey on the screen will change
to a Stop ( ) softkey. Drive 400 feet and stop the vehicle.
6. Select the Enter key to stop the calibration. The new calibration factor
will be displayed on the window.
7. Once the Stop key is selected, the value will be saved upon screen
exit. Selecting the Escape key while the calibration is running will not
save the value.
8. Select either the Escape or Operate key to return to the Operate
(main) screen.
HELP CARD
The help card (Figure 7) may be cut out to provide a compact reference for
definitions, set-up screens, and general operating information.
ENTER
OPERATE
ESCAPE
Enter key
Operate key
Escape key

OPERATOR’S MANUAL
PM300, PM332, PM400 Planter Monitors
11001-1372-201702 Rev B
QUICK START GUIDE / 13
Figure 7
Help Card
123 #10
15.0
in
12.50 ft
123
456
789
10 11 12
I/O
Planter Setup
6096
0.0
mph
400 ft
=
0.0
mph
=
Ground Speed
0.0
Limits Setup
%
%
0.0
%
+0
%
+
123.4
43.8
1234
1 2 3
M
EE
1
1 2 3 4 5 6 7 8 9
16.8
33.3
16.9
Operate (main) Accessory Setup
3,0
3,0
3
3,0
Seed Count
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
9,521
9,521
9,521
9,521
9,521
9,521
9,521
9,521
9,521
9,521
9,521
9,521
9,521
9,521
9,521
9,521
9,521
9,521
Speed Area Distance
0.0
0.0
Use keys to select screen
Use (arrow keys) to select item
Use ENTER to modify highlighted item
Use (arrow keys) to change items/digits or to select digits
Use ENTER to accept data or OPERATE to accept data and return to the
OPERATE screen
123.4
43.8
1234
1
2
1
3
Functions (top half)
aA
Service
M: 0305022109
B: 0205030714
H: 1
25.7
10,910.0 ac
12.8
12
1 2 3
1 2 3 4 5 6 7 8 9
Rows output
(bottom half)
0000
0000
1 2 3
2
1,2,3...
III.I
III.I
Average
Population
...
Seed Spacing Seeds per Distance
Population
...
Seed Spacing Seeds per Distance
Row
Scan
Minimum
Maximum
Average
Population
...
Seed Spacing Seeds per Distance
Field Area 1 Field Area 2 Total Area
12
Speed Area/hour Distance
Shaft Fan Flow
!
Warning Hi/Lo No flow Hopper All Rows Failed No Speed Input Planter Lifted
Start Stop Reset Security Password Save Password Configuration
Alarm English/Metric
M
E
Back light Graphic/Text Label
aA
Population Adjust
+
Response Rate
Display and Service Menus
User Preference
1
5.1
0.0
2
17.217.2
1 2
14.1
31.4
0.0

OPERATOR’S MANUAL
PM300, PM332, PM400 Planter Monitors
11001-1372-201702 Rev B
14 / QUICK START GUIDE

OPERATOR’S MANUAL
PM300, PM332, PM400 Planter Monitors
11001-1372-201702 Rev B
KEY FUNCTIONS / 15
KEY FUNCTIONS
Figure 8
Keys
ON/OFF KEY
The On/Off key activates the unit. During power up, the monitor performs
internal self-tests, illuminates the display, sounds the alarm, and determines
which sensors are connected to the system. Pressing and holding the key
for one second when the power is ON will turn the power OFF, independent
of the screen being displayed.
ALARM CANCEL KEY
During normal operation, selecting the Alarm Cancel key acknowledges
the alarm condition displayed on the screen. Active row alarms are reset
after an ALL ROWS FAILURE condition or a power down-up sequence
occurs. If the error condition continues, the key must be selected again to
cancel the alarm. When no alarms are active, the volume may be modified
by selecting and holding the Alarm Cancel key.
PMXXX
ENTER
ESCAPE
ACCY
SETUP
DISPLAY
&
SERVICE
GROUND
SPEED
SETUP
LIMITS
SETUP
OPERATE
PLANTER
SETUP
SPEED
AREA
MODE
SEED
COUNT
MODE
On/Off key
Alarm Cancel key