Dieci Agri Pivot T40 User manual

DIECI S.r.l. Via E. Majorana, 2-4
42027 Montecchio Emilia (RE) ITALY
Tel. [phone] Fax [phone]
www.dieci.com - e-mail: [email protected]
AGRI PIVOT
OPERATION AND
MAINTENANCE MANUAL
ATTENTION:
Always keep a copy of this manual on the
machine at the operator’s disposal
AXH1189/UK
ENGLISH

III
Each vehicle is equipped with:
t A copy of this manual
t A copy of the use and maintenance manual of the engine drafted by the manufacturer
t A copy of the use and maintenance manual for every device or equipment that this vehicle should be supplied with.
These manuals are drafted by the respective suppliers, i.e. reproduced accurately and in full by DIECI S.R.L. Upon their specific
authorisation: they can be enhanced with further specifications drafted by DIECI S.R.L.
 NOTE
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 FORBIDDEN
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 FORBIDDEN
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 ATTENTION
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www.dieci.com
DIECI S.R.L.
VIA E. MAJORANA, 2-4
42027 - MONTECCHIO E. (RE) - ITALY
TEL. ++39 0522-869611
FAX ++39 0522-869744
e-mail: [e-mail]
Share Capital Fully Paid € 10.000.000,00
Business Registry R.E. N. 01283560686 - R.E.A. R.E. N.
204278
Tax Number 01283560686 - VAT 01682740350
USE AND MAINTENANCE MANUAL
1. AXH1189/IT - Edition 1
2. 01/2014
ORIGINAL LANGUAGE OF THE INSTRUCTIONS:
3. Italian
TRANSLATION OF THE ORIGINAL INSTRUCTIONS FOR:
- Agri Pivot T40
- Agri Pivot T60
- Agri Pivot T60

IIIIII
&EJUJPO 7FSTJPO %BUF 'JMMFEJO
CZ
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01 00.00 01/2014 Alberto Technical
department

IIIIIIIII
Dear customer,
congratulations and thank you for choosing a .
This Use and Maintenance Manual has been written to help you fully appreciate your vehicle.
We strongly recommend that you read this manual in its entirety before using the vehicle.
It contains information, advice and important warnings that will help you to fully take advantage of the technical capabilities of
the .
You will learn about its features and special practical information in addition to information about its maintenance, driver and
operation safety to help maintain your vehicle over time .
We are confident that you will be happy with your new vehicle and we remain at your disposal should you have any further queries.
Sincerely,
4BMFT.BOBHFNFOU

IVIVIV

VVV
TABLE OF CONTENTS
1 INTRODUCTION.....................................................................................................................................................................................................1
1.1 Manual structure.........................................................................................................................................................................................1
1.2 Purpose and content.................................................................................................................................................................................1
1.3 Preservation..................................................................................................................................................................................................1
1.4 Addressees....................................................................................................................................................................................................1
1.5 Terms, units of measurement and abbreviations used.................................................................................................................4
1.6 Used symbols...............................................................................................................................................................................................6
2 GUARANTEE ............................................................................................................................................................................................................7
2.1 Exclusions from the guarantee..............................................................................................................................................................7
2.2 Guarantee: duration ..................................................................................................................................................................................7
2.3 Guarantee: validity.....................................................................................................................................................................................7
2.4 Guarantee: activation................................................................................................................................................................................8
2.5 Guarantee: validity.....................................................................................................................................................................................8
2.6 Guarantee: intervention request...........................................................................................................................................................9
2.7 Non-activation, failure to honour, termination ...............................................................................................................................9
2.8 Final terms.................................................................................................................................................................................................. 10
3 SAFETY REGULATIONS .....................................................................................................................................................................................11
3.1 General warnings......................................................................................................................................................................................11
3.2 Safety indications .................................................................................................................................................................................... 12
3.3 Personal protective devices................................................................................................................................................................. 13
3.4 Preparing for accidents ......................................................................................................................................................................... 15
3.5 Preventing res and accidents............................................................................................................................................................ 17
3.6 Storing dangerous liquids .................................................................................................................................................................... 21
3.7 Warnings for safe working.................................................................................................................................................................... 22
4 GENERAL INFORMATION................................................................................................................................................................................34
4.1 General information ...............................................................................................................................................................................34
4.2 Vehicle identication.............................................................................................................................................................................. 35
4.3 Intended Use............................................................................................................................................................................................. 36
4.4 Contraindications of Use....................................................................................................................................................................... 36
4.5 Declaration of rst commissioning................................................................................................................................................... 36
4.6 Liability........................................................................................................................................................................................................ 36
4.7 Manufacturer ............................................................................................................................................................................................ 37

VIVIVI
4.8 After-sales Centres .................................................................................................................................................................................. 37
4.9 General warnings..................................................................................................................................................................................... 38
5 VEHICLE DESCRIPTION.................................................................................................................................................................................... 41
5.1 Position of the main components ..................................................................................................................................................... 42
5.2 Technical data ...........................................................................................................................................................................................46
6 SAFETY DEVICES ................................................................................................................................................................................................ 54
6.1 Safety stickers ...........................................................................................................................................................................................54
6.2 Safety rod ................................................................................................................................................................................................... 62
6.3 Wedge for wheels.................................................................................................................................................................................... 62
6.4 Lock valves................................................................................................................................................................................................. 62
6.5 ROPS - FOPS Cab......................................................................................................................................................................................63
6.6 Emergency stop .......................................................................................................................................................................................64
6.7 Emergency lights.....................................................................................................................................................................................64
6.8 Parking brake ............................................................................................................................................................................................ 65
6.9 Joystick man present button...............................................................................................................................................................66
6.10 Gear selection lever ................................................................................................................................................................................66
6.11 Diagram notebook..................................................................................................................................................................................66
6.12 Emergency exit......................................................................................................................................................................................... 67
6.13 Seat ...............................................................................................................................................................................................................68
6.14 Inclinometer .............................................................................................................................................................................................. 72
6.15 Letters on the boom extension.......................................................................................................................................................... 73
6.16 Loading diagrams.................................................................................................................................................................................... 74
7 CONTROLS USE AND DESCRIPTION...........................................................................................................................................................80
7.1 Opening door ...........................................................................................................................................................................................80
7.2 Ascent / descent....................................................................................................................................................................................... 81
7.3 Roof............................................................................................................................................................................................................... 82
7.4 Sun shade ................................................................................................................................................................................................... 82
7.5 Cab ventilation ......................................................................................................................................................................................... 83
7.6 Air conditioning * .................................................................................................................................................................................... 85
7.7 Courtesy compartment.........................................................................................................................................................................86
7.8 Cab lighting ...............................................................................................................................................................................................86
7.9 Central dashboard................................................................................................................................................................................... 87
7.10 Steering wheel.......................................................................................................................................................................................... 89
7.11 Multi-function lever................................................................................................................................................................................ 91

VIIVIIVII
7.12 Switching on lights.................................................................................................................................................................................. 93
7.13 Movement selection lever....................................................................................................................................................................96
7.14 Hydraulic gear selection ....................................................................................................................................................................... 97
7.15 Mechanical gear selection *.................................................................................................................................................................98
7.16 Accelerator pedal..................................................................................................................................................................................... 99
7.17 Service brake pedal...............................................................................................................................................................................100
7.18 Inching pedal ..........................................................................................................................................................................................101
7.19 Boom suspension * ...............................................................................................................................................................................102
7.20 Trailer descent *......................................................................................................................................................................................103
7.21 Manual accelerator................................................................................................................................................................................104
7.22 Fan reversal *...........................................................................................................................................................................................105
7.23 Rear hydraulic sockets * ......................................................................................................................................................................106
7.24 Hydraulic sockets in electric contact on boom head * ............................................................................................................107
7.25 Electric contact on boom head * ....................................................................................................................................................109
7.26 Equipment quick coupling *.............................................................................................................................................................. 110
7.27 Capacitive dead man joystick.............................................................................................................................................................111
8 DESCRIPTION OF COMPONENTS .............................................................................................................................................................. 116
8.1 Tyres............................................................................................................................................................................................................ 116
8.2 Fuel .............................................................................................................................................................................................................120
8.3 Yanmar engine........................................................................................................................................................................................ 124
8.4 Kubota engine ........................................................................................................................................................................................128
8.5 Water heater * ........................................................................................................................................................................................129
8.6 Battery .......................................................................................................................................................................................................130
8.7 Lighting.....................................................................................................................................................................................................134
9 EQUIPMENT INSTALLATION ........................................................................................................................................................................138
9.1 General warnings on equipment use.............................................................................................................................................138
9.2 Apollo and MiniAgri equipment installation procedure.........................................................................................................142
9.3 Hydraulic connections.........................................................................................................................................................................146
9.4 Electrical connections.......................................................................................................................................................................... 153
9.5 Equipment removal ..............................................................................................................................................................................155
9.6 Forks...........................................................................................................................................................................................................160
9.7 Carriage with side shift and forks ....................................................................................................................................................166
10 SAFE WORK PROCEDURES ...........................................................................................................................................................................172
10.1 General warnings...................................................................................................................................................................................172

VIIIVIIIVIII
10.2 Inspections prior to starting-up ....................................................................................................................................................... 175
10.3 Starting and stopping the vehicle................................................................................................................................................... 177
10.4 Driving on the road...............................................................................................................................................................................180
10.5 Temporary stop......................................................................................................................................................................................181
10.6 Parking the vehicle................................................................................................................................................................................182
10.7 General warnings for moving the load..........................................................................................................................................183
10.8 Moving safely..........................................................................................................................................................................................186
10.9 Use of cables, ropes and slings.........................................................................................................................................................188
10.10 Safe working procedures for forks ..................................................................................................................................................189
10.11 Agricultural applications.....................................................................................................................................................................195
10.12 Forestry applications............................................................................................................................................................................195
11 EMERGENCY PROCEDURES .........................................................................................................................................................................196
11.1 Warnings if the vehicle should overturn.......................................................................................................................................196
11.2 Start-up using auxiliary batteries.....................................................................................................................................................197
11.3 Towing the vehicle................................................................................................................................................................................199
11.4 Deactivating the parking brake manually....................................................................................................................................201
11.5 Deactivate transmission manually ..................................................................................................................................................202
12 MAINTENANCE AND CONTROL LOGS.....................................................................................................................................................203
12.1 Types of logs............................................................................................................................................................................................203
12.2 Instructions to complete the logs....................................................................................................................................................203
12.3 Control log: inspections and deadlines.........................................................................................................................................205
12.4 Maintenance log: actions and deadlines ......................................................................................................................................206
12.5 Periodic inspections and recording methods (only Italy)....................................................................................................... 210
12.6 Requirement and instructions on how to send in I.N.A.I.L. reports (only in Italy)......................................................... 211
13 MAINTENANCE ................................................................................................................................................................................................. 212
13.1 Maintenance warnings ........................................................................................................................................................................ 212
13.2 Preliminary maintenance operations............................................................................................................................................. 217
13.3 General maintenance of the vehicle...............................................................................................................................................220
13.4 Lubrication...............................................................................................................................................................................................221
13.5 Engine maintenance.............................................................................................................................................................................223
13.6 Radiator maintenance..........................................................................................................................................................................225
13.7 Hydraulic system maintenance ........................................................................................................................................................228
13.8 Brake maintenance ...............................................................................................................................................................................232
13.9 Air lter maintenance...........................................................................................................................................................................234

IXIXIX
13.10 Transmission maintenance.................................................................................................................................................................237
13.11 Wheel maintenance..............................................................................................................................................................................238
13.12 Dierential axle maintenance...........................................................................................................................................................240
13.13 Ventilation system maintenance...................................................................................................................................................... 241
13.14 Cylinder block valve maintenance...................................................................................................................................................243
13.15 Telescopic boom maintenance.........................................................................................................................................................245
13.16 Threaded fastening torque................................................................................................................................................................247
13.17 Tightening torque of hydraulic ttings .........................................................................................................................................249
14 TECHNICAL SERVICE CENTRE......................................................................................................................................................................250
14.1 Spare parts supply.................................................................................................................................................................................250
14.2 Assistance provided to the owner/ operator...............................................................................................................................250
14.3 Troubleshooting.....................................................................................................................................................................................251
15 CLEANING ...........................................................................................................................................................................................................253
15.1 Cleaning the vehicle.............................................................................................................................................................................253
15.2 Washing the windows..........................................................................................................................................................................253
15.3 Cleaning the cab....................................................................................................................................................................................254
15.4 Cleaning of the safety stickers ..........................................................................................................................................................255
16 LIFTING, TRANSPORTING AND STORING...............................................................................................................................................256
16.1 Lifting the vehicle..................................................................................................................................................................................256
16.2 Transporting the vehicle .....................................................................................................................................................................257
17 STORING THE VEHICLE ..................................................................................................................................................................................259
17.1 Long period of inactivity ....................................................................................................................................................................259
17.2 Restarting the vehicle ..........................................................................................................................................................................259
18 WASTE DISPOSAL ............................................................................................................................................................................................260
18.1 Ecological considerations...................................................................................................................................................................260
18.2 Protect the environment ....................................................................................................................................................................260
19 DEMOLITION .....................................................................................................................................................................................................261
20 ELECTRIC SYSTEM............................................................................................................................................................................................262
20.1 Electric system diagram ......................................................................................................................................................................262
20.2 Fuses...........................................................................................................................................................................................................264
21 HYDRAULIC SYSTEM DIAGRAM.................................................................................................................................................................267
21.1 Hydraulic system key............................................................................................................................................................................267

XXX
22 CONTROL LOG ..................................................................................................................................................................................................269
23 MAINTENANCE LOG .......................................................................................................................................................................................280
24 NOTES...................................................................................................................................................................................................................329

111
1 INTRODUCTION
1.1 Manual structure
This manual is an integral part of the official documentation of the vehicle and of the equipment. It must be carefully stored and
be available to the managers, the users and personnel in charge of maintenance.
1.2 Purpose and content
This manual is an integral part of the official documentation and is aimed at supplying the Operator with all the information
required concerning technical aspects, operation and safety during the entire lifespan of the vehicle or equipment.
 ATTENTION
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 NOTE
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1.3 Preservation
The instruction manual must be kept near the equipment available to the Users (in the cab or on the equipment where set up)
inside a relative envelope, protected from liquids and anything that might make it illegible.
If the manual becomes creased and/or be, even partially, damaged or illegible or in case of loss of the manual, it must be replaced
immediately by contacting the DIECI TECHNICAL ASSISTANCE SERVICE, giving the details of the manual found on the first page.
1.4 Addressees
This manual is addressed to the following persons:
- 0QFSBUPS: instructed person, trained with specific theoretical-practical course concerning use of the vehicle or equipment
- (FOFSJDNBJOUFOBODFUFDIOJDJBO: trained and educated person to perform routine maintenance interventions with basic
mechanical, electrical and hydraulic knowledge
- 4QFDJBMJTFE NBJOUFOBODF UFDIOJDJBO: trained and educated person to perform routine and extraordinary maintenance
interventions with in-depth and specific mechanical, electrical and hydraulic knowledge, normally sent or authorised by DIECI
S.R.L. or the dealer.
 ATTENTION
5IFVTFSTNVTUOPUDBSSZPVUPQFSBUJPOTSFTFSWFEGPSNBJOUFOBODFUFDIOJDJBOTPSRVBMJöFEUFDIOJDJBOT5IF
.BOVGBDUVSFSJTOPUMJBCMFGPSEBNBHFEFSJWJOHGSPNUIFOPODPNQMJBODFXJUIUIJTQSPIJCJUJPO

222
1.4.1 Training
This manual gives the users all technical data on the vehicle or on the equipment, the presence and type of control and safety
devices and the presence and meaning of the safety stickers and plates.
All vehicle or equipment users must have all necessary information, training and education in relation to the correct use conditions
of the means and foreseeable anomalous risks.
The information, training and educating must be implemented upon introduction of new work equipment and for each work
equipment available to users.
 NOTE
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The employer must inform personnel on the following subjects on safe use:
- Risk of accident
- Individual safety devices and those of the machine, set up for operator safety
- General accident-prevention rules and/or foreseen by international directives
- Accident-prevention rules of Legislation of the Country where the vehicle is intended for use
Before starting to work the operator must know the vehicle features and must have fully read this Use and Maintenance Manual.
1.4.2 Training
 ATTENTION
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DPVSTFMBTUJOHBTMPOHBTJOEJDBUFECZMFHBMQSFTDSJQUJPOTJOUIF$PVOUSZXIFSFUIFWFIJDMFPSFRVJQNFOUJT
VTFE
Training must at least include the following subjects:
- Use and limits of the functioning and emergency controls of the equipment and of the vehicle on which the equipment is
mounted.
- Knowledge and awareness of the Use and Maintenance Manual and of the control marks, of the instructions and of the warnings
applied on the vehicle.
- Knowledge and understanding of the Standard on this equipment, including the educating aimed at recognising and avoiding
potential dangers at work.
- Knowledge of the mechanical functioning of the vehicle sufficient for recognising a real or potential failure.
- Hints on constructive particulars of the vehicles and on static and dynamic stability concepts.
- Correct use of the vehicle procedures in safe conditions with regard to the work place and the load to be handled/lifted,
capacity and guide notions.
- Knowledge and use of the PPE to be worn during use of the vehicle and of the equipment.
- Knowledge and execution of the routine maintenance to be carried out
Training must be carried out under the supervision of a qualified person in an open area and free from obstacles. At the end of this
practice, the trainee must be able to safely use the equipment, and the vehicle on which it is installed.
The operator must also be trained on the responsibility and authority of not using the vehicle in case of failure or presence of
unsafe conditions, and request further information from the Manufacturer or authorised dealer.

333
1.4.3 Qualication
The vehicle and equipment are intended for professional use; their use must therefore be entrusted to qualified figures, in particular:
t being of adult age
t be physically and psychically suitable to carry out particularly difficult technical work
t have been adequately trained on the use and maintenance of the vehicle and equipment
t have been judged suitable by the employer to carry out the work entrusted to them
t are able to understand and interpret the manual and the safety requirements
t know the emergency procedures and their activation
t have the ability of activating the specific type of vehicle or equipment
t are familiar with the specific standards of the case
t have understood the operational procedures defined by the Manufacturer of the vehicle or equipment

444
1.5 Terms, units of measurement and abbreviations used
%&$*."-.&53*$4:45&.4* &/(-*4)*.1&3*"-4:45&.*.1
/".& 4:.#0- /".& 4:.#0-
463'"$&
square meter m square foot ft
&-&$53*$*5:
Ampere A
Volt V
'03$&
kiloNewton kN
Newton N
-&/(5)'03$&
Newton/metres N/m pound/inch lb/in
463'"$&'03$&13&4463&
kilopascal kPa Square pound/inch psi
305"5*0/'3&26&/$:
Revolutions per minute rpm
-&/(5)
kilometre km mile mi
metre m foot ft
centimetre cm inch in
millimetre mm inch in
."44
kilogram kg pound lb
ton t pound lb
108&3
kilowatt kW horse power HP
Watt W
5&.1&3"563&
Celsius degrees °C Fahrenheit degrees °F
50326&
Newton metres N m pound feet lb ft
pound inch lb in
41&&%
kilometres per hour km/h miles per hour mph
metres/second m/s feet/second ft/s
70-6.&
cubic meter m cubic yard yd
cubic inch in
litre l UK gallon UK gal

555
%&$*."-.&53*$4:45&.4* &/(-*4)*.1&3*"-4:45&.*.1
/".& 4:.#0- /".& 4:.#0-
5*.&
hour h hour h
minute min minute min
second s second s
70-6.&1&35*.&
cubic metre per minute m/min cubic foot per minute ft/min
litre per minute l/min UK gallon per minute UK gal/min
406/%108&3"/%"$0645*$13&4463&
decibel dB

666
1.6 Used symbols
1.6.1 Symbols key in manual
Carefully read the safety regulations given and follow all recommended precautions in order to avoid potential risks and safeguard
your health and safety.
The symbols listed below are inserted to highlight situations which DIECI S.R.L. considers particularly important.
However, this manual must be read completely and understood and must be kept inside the vehicle, covered and protected,
available to all vehicle users.
If in doubt, contact the nearest agent or dealer.
4:.#0- .&"/*/( $0..&/5
%"/(&3
Indicates an important safety message. When you see this
symbol, carefully read the information that follows and inform
other operators in order to prevent risks and hazards.
41&$*'*$%"/(&3 Indicates a specific danger with risk, even serious, for the user.
(Electrical danger provided as example)
"55&/5*0/ Indicates a warning addressed to avoid a potentially
dangerous situation
NOTE Indicates a WARNING or a note on key functions or on useful
information.
130)*#*5*0/ Indicates strictly prohibited actions or things that are
dangerous to personnel.
$0/46-5"5*0/ Indicates reference to other paragraphs or manuals.
."*/5&/"/$& Indicates a maintenance operation that must be carried out
by a General or specialised maintenance technician.
015*0/"- Indicates possible installation or presence of an optional
available at DIECI S.R.L. distributors.

777
2 GUARANTEE
The guarantee is applied to all manufacturing and material defects, duly certified, and is exclusively limited to the repair or
replacement of parts that, at the discretion of the Company, are acknowledged as faulty, as well as the labour necessary for such
repairs or replacements, on the basis of guarantee times established by the Company.
All interventions carried out during the guarantee period must be carried out by personnel authorised by the Company (otherwise,
the right to guarantee cover is declined).
2.1 Exclusions from the guarantee
Damage to the vehicle caused by the following is not included in the Guarantee:
t Operator errors
t failure to perform the maintenance stipulated in this Manual
t faults and/or breaks not attributable to its malfunction
t tampering with equipment
t normal operating wear
t deterioration of the parts that have a purely aesthetic function
t repairs by unauthorised centres or persons
t product use with methods that do not comply with the warnings provided in this User and Maintenance Manual.
t damage caused by the unsuitability of the environment in which the equipment works and phenomena that are not caused
by its normal operation
t consumable components subject to wear: clutch, belts, brake pads, slide blocks, rollers, oil and liquids, filters, etc.
t the electrical components and systems.
t damage caused by: climatic agents, natural disasters, vandalism, etc.
t any other malfunction not due to a certified defect resulting from an original fault or that does not fall under the responsibility
of DIECI S.R.L.
The following parts are also excluded from this guarantee but are covered by the guarantee of the relevant Manufacturers:
t Diesel engine
t Axles and reduction gears
t Hydraulic pumps and engines
t Tyres
DIECI S.R.L. shall handle the application of the aforementioned guarantees.
2.2 Guarantee: duration
DIECI S.R.L. guarantees its products for 12 months from the date of delivery to the Customer or Dealer/Distributor.
If the vehicle is stored for long periods by the Dealer/Distributor at the time of sale to the customer, the Service Centre will reserve
the right to verify guarantee activation.
2.3 Guarantee: validity
The guarantee is valid from the date the vehicle is shipped from the factory (sales to Distributors or Dealers). When delivery is
handled by the Distributor or Dealer, DIECI reserves the right to verify that the guarantee start date corresponds to the shipping
or delivery date on the transport document of the product being guaranteed, and/or to the invoice date, and can request original
copies of these documents.

888
2.4 Guarantee: activation
The guarantee is automatically valid from the date the vehicle leaves the factory (sale to Distributors or Dealers).
2.5 Guarantee: validity
2.5.1 Guarantee in countries with assistance centres
The guarantee covers the replacement or repair of faulty parts proven defective as a result of the material used, its manufacturing
or assembly.
DIECI reserves the sole right to authorise the repair or replacement of faulty parts.
DIECI shall resolve the anomaly through the means and methods it deems most appropriate
DIECI is responsible for:
t The materials used
t Labour
t Travel expenses
The Customer is responsible for:
t packing and shipping costs for replacement parts
t all other expenses not listed under those for which DIECI S.R.L. is liable
2.5.2 Guarantee in countries with NO assistance centres
Refers exclusively to the free supply, ex works by DIECI, of parts no longer usable due to faulty original material, manufacturing
and/or assembly.
2.5.3 Examining replaced faulty parts
Before honouring the guarantee, DIECI may ask for the faulty parts replaced during the repairs to be returned at DIECI's expense.
2.5.4 Additional guarantee for repairs and replacement parts
Repairs made under guarantee or not, and parts replaced during repair work, are guaranteed for 3 months from the date of repair
or installation, even if the original guarantee has expired.
2.5.5 Intervention campaigns for faulty products
The replacement procedures of parts acknowledged to be faulty will be agreed upon by DIECI S.R.L. and its distributors/dealers/
authorised workshops.
These intervention campaigns can be followed directly by DIECI S.R.L. suppliers, who are responsible for supplying the
components to be replaced (interventions authorised by DIECI S.R.L.).
The above interventions will be preceded by written communication from DIECI S.R.L. to its purchasers.
Only DIECI S.R.L. can decide the intervention method (repair, replacement or modification).