Dieci Agri Pivot T40 User manual

DIECI S.r.l. Via E. Majorana, 2-4
42027 Montecchio Emilia (RE) ITALY
Tel. [phone] Fax [phone]
www.dieci.com - e-mail: [email protected]
AGRI PIVOT
OPERATION AND
MAINTENANCE MANUAL
ATTENTION:
Always keep a copy of this manual on the
machine at the operator’s disposal
AXH1189/UK
ENGLISH

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Each vehicle is equipped with:
t A copy of this manual
t A copy of the use and maintenance manual of the engine drafted by the manufacturer
t A copy of the use and maintenance manual for every device or equipment that this vehicle should be supplied with.
These manuals are drafted by the respective suppliers, i.e. reproduced accurately and in full by DIECI S.R.L. Upon their specific
authorisation: they can be enhanced with further specifications drafted by DIECI S.R.L.
 NOTE
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 ATTENTION
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www.dieci.com
DIECI S.R.L.
VIA E. MAJORANA, 2-4
42027 - MONTECCHIO E. (RE) - ITALY
TEL. ++39 0522-869611
FAX ++39 0522-869744
e-mail: [e-mail]
Share Capital Fully Paid € 10.000.000,00
Business Registry R.E. N. 01283560686 - R.E.A. R.E. N.
204278
Tax Number 01283560686 - VAT 01682740350
USE AND MAINTENANCE MANUAL
1. AXH1189/IT - Edition 1
2. 01/2014
ORIGINAL LANGUAGE OF THE INSTRUCTIONS:
3. Italian
TRANSLATION OF THE ORIGINAL INSTRUCTIONS FOR:
- Agri Pivot T40
- Agri Pivot T60
- Agri Pivot T60

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01 00.00 01/2014 Alberto Technical
department

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Dear customer,
congratulations and thank you for choosing a .
This Use and Maintenance Manual has been written to help you fully appreciate your vehicle.
We strongly recommend that you read this manual in its entirety before using the vehicle.
It contains information, advice and important warnings that will help you to fully take advantage of the technical capabilities of
the .
You will learn about its features and special practical information in addition to information about its maintenance, driver and
operation safety to help maintain your vehicle over time .
We are confident that you will be happy with your new vehicle and we remain at your disposal should you have any further queries.
Sincerely,
4BMFT.BOBHFNFOU

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VVV
TABLE OF CONTENTS
1 INTRODUCTION.....................................................................................................................................................................................................1
1.1 Manual structure.........................................................................................................................................................................................1
1.2 Purpose and content.................................................................................................................................................................................1
1.3 Preservation..................................................................................................................................................................................................1
1.4 Addressees....................................................................................................................................................................................................1
1.5 Terms, units of measurement and abbreviations used.................................................................................................................4
1.6 Used symbols...............................................................................................................................................................................................6
2 GUARANTEE ............................................................................................................................................................................................................7
2.1 Exclusions from the guarantee..............................................................................................................................................................7
2.2 Guarantee: duration ..................................................................................................................................................................................7
2.3 Guarantee: validity.....................................................................................................................................................................................7
2.4 Guarantee: activation................................................................................................................................................................................8
2.5 Guarantee: validity.....................................................................................................................................................................................8
2.6 Guarantee: intervention request...........................................................................................................................................................9
2.7 Non-activation, failure to honour, termination ...............................................................................................................................9
2.8 Final terms.................................................................................................................................................................................................. 10
3 SAFETY REGULATIONS .....................................................................................................................................................................................11
3.1 General warnings......................................................................................................................................................................................11
3.2 Safety indications .................................................................................................................................................................................... 12
3.3 Personal protective devices................................................................................................................................................................. 13
3.4 Preparing for accidents ......................................................................................................................................................................... 15
3.5 Preventing res and accidents............................................................................................................................................................ 17
3.6 Storing dangerous liquids .................................................................................................................................................................... 21
3.7 Warnings for safe working.................................................................................................................................................................... 22
4 GENERAL INFORMATION................................................................................................................................................................................34
4.1 General information ...............................................................................................................................................................................34
4.2 Vehicle identication.............................................................................................................................................................................. 35
4.3 Intended Use............................................................................................................................................................................................. 36
4.4 Contraindications of Use....................................................................................................................................................................... 36
4.5 Declaration of rst commissioning................................................................................................................................................... 36
4.6 Liability........................................................................................................................................................................................................ 36
4.7 Manufacturer ............................................................................................................................................................................................ 37

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4.8 After-sales Centres .................................................................................................................................................................................. 37
4.9 General warnings..................................................................................................................................................................................... 38
5 VEHICLE DESCRIPTION.................................................................................................................................................................................... 41
5.1 Position of the main components ..................................................................................................................................................... 42
5.2 Technical data ...........................................................................................................................................................................................46
6 SAFETY DEVICES ................................................................................................................................................................................................ 54
6.1 Safety stickers ...........................................................................................................................................................................................54
6.2 Safety rod ................................................................................................................................................................................................... 62
6.3 Wedge for wheels.................................................................................................................................................................................... 62
6.4 Lock valves................................................................................................................................................................................................. 62
6.5 ROPS - FOPS Cab......................................................................................................................................................................................63
6.6 Emergency stop .......................................................................................................................................................................................64
6.7 Emergency lights.....................................................................................................................................................................................64
6.8 Parking brake ............................................................................................................................................................................................ 65
6.9 Joystick man present button...............................................................................................................................................................66
6.10 Gear selection lever ................................................................................................................................................................................66
6.11 Diagram notebook..................................................................................................................................................................................66
6.12 Emergency exit......................................................................................................................................................................................... 67
6.13 Seat ...............................................................................................................................................................................................................68
6.14 Inclinometer .............................................................................................................................................................................................. 72
6.15 Letters on the boom extension.......................................................................................................................................................... 73
6.16 Loading diagrams.................................................................................................................................................................................... 74
7 CONTROLS USE AND DESCRIPTION...........................................................................................................................................................80
7.1 Opening door ...........................................................................................................................................................................................80
7.2 Ascent / descent....................................................................................................................................................................................... 81
7.3 Roof............................................................................................................................................................................................................... 82
7.4 Sun shade ................................................................................................................................................................................................... 82
7.5 Cab ventilation ......................................................................................................................................................................................... 83
7.6 Air conditioning * .................................................................................................................................................................................... 85
7.7 Courtesy compartment.........................................................................................................................................................................86
7.8 Cab lighting ...............................................................................................................................................................................................86
7.9 Central dashboard................................................................................................................................................................................... 87
7.10 Steering wheel.......................................................................................................................................................................................... 89
7.11 Multi-function lever................................................................................................................................................................................ 91

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7.12 Switching on lights.................................................................................................................................................................................. 93
7.13 Movement selection lever....................................................................................................................................................................96
7.14 Hydraulic gear selection ....................................................................................................................................................................... 97
7.15 Mechanical gear selection *.................................................................................................................................................................98
7.16 Accelerator pedal..................................................................................................................................................................................... 99
7.17 Service brake pedal...............................................................................................................................................................................100
7.18 Inching pedal ..........................................................................................................................................................................................101
7.19 Boom suspension * ...............................................................................................................................................................................102
7.20 Trailer descent *......................................................................................................................................................................................103
7.21 Manual accelerator................................................................................................................................................................................104
7.22 Fan reversal *...........................................................................................................................................................................................105
7.23 Rear hydraulic sockets * ......................................................................................................................................................................106
7.24 Hydraulic sockets in electric contact on boom head * ............................................................................................................107
7.25 Electric contact on boom head * ....................................................................................................................................................109
7.26 Equipment quick coupling *.............................................................................................................................................................. 110
7.27 Capacitive dead man joystick.............................................................................................................................................................111
8 DESCRIPTION OF COMPONENTS .............................................................................................................................................................. 116
8.1 Tyres............................................................................................................................................................................................................ 116
8.2 Fuel .............................................................................................................................................................................................................120
8.3 Yanmar engine........................................................................................................................................................................................ 124
8.4 Kubota engine ........................................................................................................................................................................................128
8.5 Water heater * ........................................................................................................................................................................................129
8.6 Battery .......................................................................................................................................................................................................130
8.7 Lighting.....................................................................................................................................................................................................134
9 EQUIPMENT INSTALLATION ........................................................................................................................................................................138
9.1 General warnings on equipment use.............................................................................................................................................138
9.2 Apollo and MiniAgri equipment installation procedure.........................................................................................................142
9.3 Hydraulic connections.........................................................................................................................................................................146
9.4 Electrical connections.......................................................................................................................................................................... 153
9.5 Equipment removal ..............................................................................................................................................................................155
9.6 Forks...........................................................................................................................................................................................................160
9.7 Carriage with side shift and forks ....................................................................................................................................................166
10 SAFE WORK PROCEDURES ...........................................................................................................................................................................172
10.1 General warnings...................................................................................................................................................................................172

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10.2 Inspections prior to starting-up ....................................................................................................................................................... 175
10.3 Starting and stopping the vehicle................................................................................................................................................... 177
10.4 Driving on the road...............................................................................................................................................................................180
10.5 Temporary stop......................................................................................................................................................................................181
10.6 Parking the vehicle................................................................................................................................................................................182
10.7 General warnings for moving the load..........................................................................................................................................183
10.8 Moving safely..........................................................................................................................................................................................186
10.9 Use of cables, ropes and slings.........................................................................................................................................................188
10.10 Safe working procedures for forks ..................................................................................................................................................189
10.11 Agricultural applications.....................................................................................................................................................................195
10.12 Forestry applications............................................................................................................................................................................195
11 EMERGENCY PROCEDURES .........................................................................................................................................................................196
11.1 Warnings if the vehicle should overturn.......................................................................................................................................196
11.2 Start-up using auxiliary batteries.....................................................................................................................................................197
11.3 Towing the vehicle................................................................................................................................................................................199
11.4 Deactivating the parking brake manually....................................................................................................................................201
11.5 Deactivate transmission manually ..................................................................................................................................................202
12 MAINTENANCE AND CONTROL LOGS.....................................................................................................................................................203
12.1 Types of logs............................................................................................................................................................................................203
12.2 Instructions to complete the logs....................................................................................................................................................203
12.3 Control log: inspections and deadlines.........................................................................................................................................205
12.4 Maintenance log: actions and deadlines ......................................................................................................................................206
12.5 Periodic inspections and recording methods (only Italy)....................................................................................................... 210
12.6 Requirement and instructions on how to send in I.N.A.I.L. reports (only in Italy)......................................................... 211
13 MAINTENANCE ................................................................................................................................................................................................. 212
13.1 Maintenance warnings ........................................................................................................................................................................ 212
13.2 Preliminary maintenance operations............................................................................................................................................. 217
13.3 General maintenance of the vehicle...............................................................................................................................................220
13.4 Lubrication...............................................................................................................................................................................................221
13.5 Engine maintenance.............................................................................................................................................................................223
13.6 Radiator maintenance..........................................................................................................................................................................225
13.7 Hydraulic system maintenance ........................................................................................................................................................228
13.8 Brake maintenance ...............................................................................................................................................................................232
13.9 Air lter maintenance...........................................................................................................................................................................234