Digiway P750 User manual

P750V5.0 industrial gate motor manual
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P750 Sliding Gate Motor
P550 Sliding Gate Motor
Version –V5.0
INSTRUCTION MANUAL

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ATTENTION To prevent electrical shock, disconnect from power source before installing or service
ATTENTION Electricity and power motors associated accessories could be fatal or at least cause seriously
injury. All main voltage wiring must be installed by a licensed electrician.
ATTENTION Additional safety device MUST be fitted such as Photo Electric Beam, Loop Detectors.
ATTENTION Before do the manual release, the mains power switch must be off even there is no power.
ATTENTION Before power on, the manual release MUST engaged
ATTENTION Gate opened stopper and closed gate stopper MUST be installed.
Contains
1. General description -------------------------------------------------------------------------------------------- 3
2. Specifications --------------------------------------------------------------------------------------------------- 3
3. Control Board Layout ----------------------------------------------------------------------------------------- 4
4. DIP switch functions------------------------------------------------------------------------------------------- 5
5. Control Board Set up ------------------------------------------------------------------------------------------ 5
5.1 STD (Standard) Set up----------------------------------------------------------------------------------- 5
Gate length set up---------------------------------------------------------------------------------------- 5
Auto close timer set up---------------------------------------------------------------------------------- 5
Lock pulse time set up----------------------------------------------------------------------------------- 5
5.2 SPE (special) Set up ------------------------------------------------------------------------------------- 6
PE trig close time set up-------------------------------------------------------------------------------- 6
5.3 Factory default setting----------------------------------------------------------------------------------- 7
6. Inverter setting------------------------------------------------------------------------------------------------- 8
7. Limit switch option/Open PEB/Safety Switch------------------------------------------------------------- 8
8. Schematic drawing--------------------------------------------------------------------------------------------- 9
9. Manual release-------------------------------------------------------------------------------------------------- 10
10. Trouble shooting guide--------------------------------------------------------------------------------------- 11
11. Condition of sales---------------------------------------------------------------------------------------------- 12
P550C Chain Drive
IMPORTANT SAFETY WARNING

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Fig -1
1) Manual Release bolts 2) Motor
3) Circuit breaker 4) Mounting Plate
5) Terminals 6) Control board
7) Inverter (VSD) 8) Fuse
9) EMC filter 10) Gearbox
GENERAL LAYOUT

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1. General Descriptions
The P550-4 and P750 sliding gate motors was designed for heavy duty industry track gate or cantilever
gate. Heavy duty three phase industry motor driven by VSD (variable speed drive), gate can run at
different speeds. Built in encoder and intelligent controller combination can make the gate running more
smoothly. The controller can receive the signals from swipe card, loop detectors, remote control, photo-
electric beams and any kind of access control system. Galvanised metal sheet and powder coated high
quality cabinet (1.5mm thickness) has remove door (P750) and plenty of room for the access control
accessories including din rail mounting. 50VA transformer (12V/24v/2A) can directly drive magnetic
lock, warning lights etc.
2. Technical Specifications
Power supply
230/240V AC at 10A
Output voltage
230V AC three phase (via) inverter, Max. 0.75KW
Motor rate
Three phase two poles 0.55KW (P550) or 0.75KW (P750)
Gate type
Track or cantilever
Drive speed
Up to 700mm/sec (with big drive gear)
Max. Gate length
No limitation
Fully programmable
Auto close time, PE trig close time etc.
Accessories power supply
12V@2A or 24@2A, Max. 50VA, protected by 1A fuse
3. Control Board layout
Fig-2
CONTROL INPUIT AND BUTTON
Lock/Light Output
Output to Inverter
Output dis. Leds
DIP SW
Gate Status Output
Push Button
Encoder plug
Inputs Display
PE Bypass
Control Inputs
Limit SW Input
(Open PEB &
Safety switch)
(Option)
12VAC power

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Open (OPN) input & OPN push button
The OPN inputs are Push Button OPN and Terminal OPN input. Push OPN button or Activating
(connect OPN terminal to the COM (+12V)) the OPN input will start the gate to open. When gate
opened, if OPN is still activating, the gate will stay open.
Pedestrian Access (PED) input and Pedestrian (PED) push button
The pedestrian input partly opens gate.
CLS push button
The CLS push button on control board is to close gate.
OSC (open/stop/close) input and OSC push button
OSC input and OSC push button is for manual operation. Push to open the gate, push again stop gate,
another push closes the gate. When gate stopped by OSC input, auto close mode does not apply.
Photoelectric safety beam (PE) input. N/C type
If the P.E input activated while gate is closing, the gate will stop or reopen depending on the DIP
setting. If the gate in the opened position and P.E beam activated, the gate will stay in opened.
Encoder inputs
Encoder in mounted on the motor shaft. There is not service is required. 4 pins socket from encoder
directly plug in on the control board. Two plugs on the control board are for right hand or left hand
gate.
Drive signals (between control board and inverter)
Plug 1 link inverter and control board. This is five pins plug. Two pins for 12VDC supply from inverter
to control board and other three pins is from control board to inverter, open, close and running
frequency signals.
Lock output signal
Lock output relay has COM, N/C, N/O outputs. The output can be pause or presence set by DIP3.
Gate close (status) output signal
When gate in closed position the relay contact is on, this used to send closing signals to alarm system.
As long as the gate is not closed, the relay contact will be off and tell the alarm system, the gate is
open.
4. DIP SWICTH FUNCTION
SET/RUN (DIP1) ON=SET, OFF=RUN
Dip1 ON selects setting mode. For E-code control and timers
DIP2 and DIP4 ON=F-code OFF=E-code
DIP2 off, DIP4 off --- called “MOD0” ---E-code control with closed limit switch option
DIP2 off, DIP4 on --- called “MOD1” ---E-code with one N/O limit switch
DIP2 on, DIP4 off --- called” MOD3” ---F-code control with option two N/C limit switch
DIP2 on, DIP4 on --- called “MOD4” ---F-code control with option one N/O limit switch
NOTE: DIP2DIP4 SETTIGN MUST SUIT APPLICATION TYPE. THERE IS ONE AND ONLY
ONE IS RIGHT
LOCK Output (DIP3) ON= PLUSE OFF= PRESENCE
DIP3 ON selects lock output is pulse at every start cycle. DIP3 OFF selects lock output is presence.
The lock relay will be on if the gate is in opening and closing cycle. All other situations will be off.
PE trig close (DIP5) ON=PE CLS OFF=NO PE CLS
DIP5 ON selects PE beam trig auto close mode. In this mode, if P.E beams trigged and clear the gate
will auto close after gate opened.
CONTROL INPUIT AND BUTTON

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Auto CLS (DIP6) ON=AUTO CLS OFF=NO AUTO CLS
DIP6 ON selects Auto close mode. In this mode, the gate will auto close after standard auto closed
time. If DIP6 OFF, no this function.
5. Motor Set up
Push Buttons functions
Button
Dip1 on---STD Setting
Special Setting
Dip1 off---Running
OPN
Open Length Set
Reserved
Full open
PED
Auto close time set
Reserved
Pedestrian open
CLS
Manual close gate
PE close time set
Close
OSC
Lock pulse time set
Reserved
OSC
5.1 MOD1: -- E-code setting: DIP2 off and DIP4 off
MOD1 -- E-code means the encoder is set up at top of the motor and output signal is A and B with
90-degree phase delay each other. Four cores cable with plug directly plug into control board. Two
plugs on control board T4 for right hand side and T5 for left hand side.
MOD0 do not need any limit switch, but with options -- Open limit switch input as manual release
protection input and close limit switch is closed limit switch input
In this mode, gate how to stop: In closing cycle, control will check closed point (encode
count) or closed limit switch if fit, whichever happen first, then stop gate. In opening cycle,
controller will check opened point (encode count) only.
Set travel limits –(Gate travel distance setup –“learn” how long the gate)
Method A
a) Connect 240V AC (if not done) and make sure power is off.
b) Releases clutch and push gate to middle position, and then engage the clutch.
c) Make sure no signals connect to OPN, PED, OSC and PEB (use Bypass jumper) terminals. Set
DIP6 on.
d) Turn power on, gate should start close at low speed. If gate opens, turn power off, change motor
direction by swapping any two of three phases output of inverter.
e) Power on again. Gate should start to close. If gate only runs short displace (about 2 seconds time)
then turn power off, change encode plug to another connector.
f) Power on again, gate start close, RED LED is flash and GREEN LED is off. When gate hit the
closed stopper, gate will stop.
g) Set DIP1 on. Push and hold OPN button, gate will start open at low speed. When gate reach
opened position, about 50-100mm before opened stopper, just simply release the OPN button.
Controller will save the current position as fully opened position. While hold OPN button, push
and release PED button will save current gate position as PED opened position.
h) Set DIP1 off and push CLS button, gate will start to close. When gate fully closed, gate will be
ready to operate. Then try to open and close. If not satisfied with the position, just repeat step (g)
to (h). For more details, see Step by step gate set instruction.
Method B --- heavy duty functional mechanical gate opened stopper and closed stopper must be
installed
a) Connect 240V AC (if not done) and make sure power is off.
b) Releases clutch and push gate to middle position, and then engage the clutch.
c) Make sure OPN, PED, OSC led off and PEB led on. Set DIP6 on.
Motor Set Up

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d) Turn power on, push CLS button, gate should close. If gate opens, turn power off, change motor
direction by swapping any two of three phases output of inverter.
e) Power on again. push CLS button, gate should close. If gate runs only short distance (about 2
seconds) and stop. Turn power off, change encode plug to another connector and try again.
f) Power on again, push and hold CLS button for about 5 seconds until both OPENLED (green)
and CLSLED (Red) is solid on, release CLS button, gate will start closing at low speed.
g) Gate hit closed post/closed stopper and stop, short delay, then start opening at low speed.
i) While in this opening cycle, if push and release PED button, that current position will be saved as
pedestrian open position.
j) When gate hit opened post/opened stopper and stop, all setting is finished
k) Test gate by push buttons on board, if gate position is not right, then redo it again from step f.
5.2 MOD2: -- E-code with one limit switch: DIP2 off and DIP4 on
MOD2 –E-code with one N/O limit (either mechanical or proxy switch). OLM---Open
Limit Switch input as manual release spanner protection input –OPTION. Normally do not
need it. CLM --- Close Limit Switch MUST need, one limit switch work as closed and opened
limit
In this mode, gate how to stop: encoder only determine the slow down point. Gate is only
stopped by limit switch, or max. motor running time--- which is motor low speed running time,
plus 5 seconds extra. For example, if gate open take 30 seconds in learning cycle/low speed,
then max running time is 35 seconds.
Proxy switch can be mounting horizontal (like normal limit switch) or vertical.
Either in closed or opened positions, as long as moved gate without turn power off and Proxy
switch/limit switch status/state/situation has been changed, next operation will be in low
speed and automatically back to normally after two operations.
Set travel limits –(Gate travel distance setup –“learn” how long the gate)
Method B (automatic set up only). Refer MOD1---method B
5.3 MOD3: -- F-Code with two N/C limit switch: DIP2 on and DIP4 off
Mode-3 Two limit switch required N/C, proxy switch or mechanical limit switch. F-code is the
little circuit connection to inverter output and check frequency information and send to
controller.
OLM---Open Limit Switch input. CLM --- Close Limit Switch input.
In this F-code mode, gate how to stop? F-code only determine the slow down point. Gate is
only stopped by limit switch, or max. motor running time--- which is motor low speed running
time in learning cycle, plus 5 seconds extra. For example, if gate open take 30 seconds in
learning cycle/low speed, then max running time is 35 seconds.
Either in closed or opened positions, as long as moved gate and limit switch status changed,
next operation will be in low speed and automatically back to normally after two operations.
Set travel limits –(Gate travel distance setup –“learn” how long the gate)
a) Mounting motor
b) Moving gate in middle position. Power up, touch limit by screw drive in open and close
direction, open limit LED and close LED will off respectively.
c) Set up limit stopper potions. When stopper touch limit and travel another 30 to 50mm, gate
should hit mechanical stopper.
d) Push Open button, gate should open. If gate close, then swap any inverter output.
Controller Working Mode

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e) Make sure F-code is connected.
f) Power on again, push and hold CLS button for about 5 seconds until both OPENLED (green)
and CLSLED (Red) is solid on, release CLS button, gate will start closing at low speed.
g. Gate hit closed limit and stop, short delay, then start opening at low speed.
h) While in this opening cycle, if push and release PED button, that current position will be saved
as pedestrian open position.
i) When gate hit opened limit and stop, all setting is finished
j) Test gate by push buttons on board, if gate position is not right, then redo it again from step f.
5.3 MOD4: -- F-Code with one N/O limit switch: DIP2 on and DIP4 on
Mode-4 Only one limit switch required N/O, proxy switch or mechanical limit switch.
OLM---Open Limit Switch input as manual release protection input—option. CLM --- Close
Limit Switch Input N/O.
In this F-code mode, gate how to stop? F-code only determine the slow down point. Gate is
only stopped by limit switch, or max. motor running time--- which is motor low speed running
time in learning cycle, plus 5 seconds extra. For example, if gate open take 30 seconds in
learning cycle/low speed, then max running time is 35 seconds.
Either in closed or opened positions, as long as moved gate and limit switch status changed,
next operation will be in low speed and automatically back to normally after two operations.
a) Mounting motor
b) Moving gate in middle position. Power up, touch limit or proxy switch by screw drive, close
LED will on. Open limit is used as manual release protection input---option.
c) Set up limit stopper potions. When stopper touch limit and travel another 30 to 50mm, gate
should hit mechanical stopper.
d) Push Open button, gate should open. If gate close, then swap any inverter output.
e) Make sure F-code is connected.
f) Push and hold CLS button for about 5 seconds until the OPNLED and CLSLED both solid on,
then release CLS button. gate will start closing at low speed.
g). Gate hit closed limit and stop, short delay, then start opening at low speed.
h) While in this opening cycle, if push and release PED button, that current position will be saved
as pedestrian open position.
i) When gate hit opened limit and stop, all setting is finished
j) Test gate by push buttons on board, if gate position is not right, then redo it again from step f.

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5.4 Timers setting
a) Auto close time set
Set DISP1 On, push and hold on PED for the auto close time setting. Now the red and green
LED flash fast alternatively, when reached the required time simply release PED button. Set
DIP1 OFF. The gate controller will back to working mode.
b) Lock pulse time set
Push and hold on OSC for the lock pulse time setting. Now the red and green LED flash fast
alternatively, and when gate reached the required time, simply release OSC button. Set DIP1
OFF. The gate controller will back to working mode.
5.5 SPE (special) time setting mode
To get into special setting mode, turn power off, set DIP1 on. Push and hold CLS button then turn
power on, LED will be on for short time, after LED off simply release CLS button. Gate controller is
getting into special time setting mode.
a) Reserved
Push and hold OPN reserved for late use.
b) Reserved
Push and hold PED reserved for late use.
c) PE trig close time
Push and hold on CLS for the PE trig close time setting. Now the red and green LED flash fast
alternatively and when gate reached required time, simply release CLS button.
d) Reserved
Push and hold OSC reserved for late use.
5.6 Factory default setting
Timer
F/Setting
Step
Setting Method
Range
Full Open Length
15M
0.7mm
STD& OPN Button
No limitation
PED Open Length
5M
0.7mm
STD& OPN+PED Button
No limitation
Auto Close Time
30 sec.
0.1sec.
STD& PED Button
0-6550sec.
Lock Pulse Time
0.8 sec.
0.1sec.
STD& OSC Button
0-25sec.
Motor Stop Time
1.0 sec.
0.1sec.
SPE& OPN Button
0-25sec.
Sync Delay Time
Reserved
0.1sec.
SPE& PED Button
0-25sec.
PE Auto close Time
2.0 sec
0.1sec
SPE& CLS Button
0-25sec
Reserved
Reserved
0
SPE& OSC Button
0
To restore factory setting, turn power off and set DIP1 on, push and hold CLS button then power
on. While hold CLS button, set DIP1 off, release the CLS button. Now controller restored factory
setting from memory.
Attention: First time power up, for different working mode will be different. If in Mode-1, the
motor will run at low speed in close direction (if DIP6 is on) and hit receiving post. Next open
command gate will open at low speed until to fully opened. The controller will calculate the gate
length and compare it with original gate length. If it is right, the gate will back to normal
operation, otherwise, gate will run at low speed. If in Mode-2,3,4
Timer Setting

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6. Inverter settings
Different inverter and setting are different. P750V5.0 can control nearly all model inverter. 12V or 24V
accessories power supply. PNP or NPN output. Here is some samples.
a) TECO FM 50 inverter. 12V, PNP output, now it is no longer
available.
Function
F
Function Description
Setting
Unit
Note
Acceleration time
F001
Acceleration time
4.0
Sec.
Deceleration time
F002
Deceleration time
2.0
Sec.
Freq. Upper limit
F006
Max. Frequency
60
Hz
Freq. Lower limit
F007
Min. Frequency
0
Hz
SP1 Frequency
F008
Gate Close High Speed
35
Hz
Start/Stop/Control
F010
Terminals
1
Multifunction Input
F020
Reset Terminal Function
6
SP2 Frequency
F026
Gate Open Low Speed
15
Hz
SP3 Frequency
F027
Gate Close Low Speed
15
Hz
b) TECO L510s inverter. 24V, PNP output.
Location
Function Discerptions
Setting
Setting
Gate Open High Speed
Pot
Keypad
00-03
Alt Run Source
1
1
00-05
Main Freq Source
1
0
00-06
Alt Freq. Source Select
0
1
00-07
Mina & Alt Com
1
0
00-12
Max. Frequency
60 Hz
60 Hz
00-14
Acceleration time
3.5-4.0 sec
3.5-4.0 sec
00-15
Deceleration time
2.0 sec
2.0 sec
02-00
Motor rated current
3.5A -- P750
2.4A -- P550
02-01
Motor protect Current
6.8A -- P750
4.8A -- P550
05-02
Gate Open Low Speed
15
15
05-03
Gate Close High Speed
35
35
05-04
Gate Close Low Speed
15
15

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7. Chain Drive System
Chain drive system is basically standard motor set on the chain drive base.
How to mounting chain drive motor
a) Set the motor height. The chain base is adjustable. Chain slave/idle sprocket bottom line is
about 10 to 20mm above the bottom line of gate bottom rail.
b) Every 1M need one chain supporter.

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8. Schematic diagram
SCHEMATIC DIAGRAM

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9. Manual release
A: What to do during a power failure:
The gate can be manually pushed open and close if there is no power. To do this, you need to release
the release bolt.
(1) Open the front door and turn the switch (circuit breaker) OFF (even though there is no power)
(2) Fit spanner (provided) onto the manual release bolt nicely.
(3) Turn the spanner anti-clockwise 1 turn. Take the spanner off the manual release bolts. The
gate can now be manually opened and closed. DO NOT TURN THEBOLT MORE THAN
ONE TURN, OTHERWISE OIL COME OUT
(4) After the gate was pushed to the required position, fit the spanner onto the manual release
blots, clockwise turn and make the bolts tight, otherwise maybe cause oil leaking.
B: What to do if power is reconnected:
(1) Make sure the switch (circuit breaker) is still OFF.
(2) Fit the spanner onto the bolt nicely and clockwise turn the manual release blots and make sure
the bolt is tight
(3) Turn on the switch on, the gate should start to close if no signal input on PEB (safety) and
OPN (open) inputs
(4) When gate hit on receiving post, the controller will recall the all the settings and ready to
operate.
MANUAL RELEASE

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10. Trouble Shooting Guide
10.1 Display information on main control board –see Fig-2
(1) Gate status LED
Gate Status (Position) \ LEDs
Status LED-Green (6)
Status LED-Red (7)
Gate in closed position
Slow Flash
on
Gate is opening
Fast flash
off
Gate in opened position
on
Slow flash
Gate is closing
off
Fast flash
Gate stop in the middle
Alternatively, flash
Alternatively, flash
Gate stop in the middle: which means the gate stop by OSC input and at this position the auto close
does not apply. If the gate hit something or mechanical jammed, gate will stop and green and red status
LEDs alternatively flash.
(2) Input LEDs
Inputs LEDs\ Input status
Input Active
Input inactive
Open input –OPN LED
on
off
Pedestrian input –PED LED
on
off
Open/Stop/Close –OSC LED
on
off
Photo Electric Beam- PEB LED
on
off
Encoder input -A
On or off
On or off
Encoder input -B
On or off
On or off
(3) Drive Signal LEDs
Drive Signal LEDs\ Output status
Input Active
Input inactive
Gate Status
Gate opening- Green LED
on
off
Gate opening
Gate closing –Red LED
on
off
Gate Closing
Low speed –Yellow LED
on
off
Low speed
10.2 Trouble Shooting Guide
Malfunction
Possible causes
Counter measure
Gate not open
1) No power
2) Already in opened position
1) Check the power
2) First time power up, for safety reason, the
controller treated current position as opened
position.
Gate not close
1) Safety input PEB active
2) OPN input active
1) Check the safety device, N/O contact
required.
2) Check access control system
Gate run little bit
then stop and
Status LEDs flash
1) No encoder input
2) mechanical jammed
1) Aux. power supply fuse
2) power off and disengage the motor and
push and pull the gate manually
Gate opened or
closed position
not right
1) mechanical release bolts not
tight
2) Rack jump over drive
pinion
1) Power off and tight the bolts and power
again. Please follow the manual release
procedure.
TROUBLE SHOOTING GUIDE

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1. Orders
The placement of any orders upon Digiway implies acceptance of these terms and
conditions and takes precedence over any other terms and conditions written or oral.
2. Deliveries
(a) Time of delivery will be complied with wherever possible. It is not guaranteed and
is subject to extensions to cover delays caused by strikes, vehicle breakdown, traffic
delays, weather and any causes beyond Digiway’s control.
(b) The Purchaser shall not be entitled to be compensated for any loss or damage due
to any of the causes stated.
(c) Most of the motors are stock items, but temporarily runs out of stock. Restock
time can experience of approximately 8-12 weeks from receipt of official written
order.
3. Warranty
(a) Digiway has 12 months return base warrants from date of purchase in normal use
condition.
(b) Digiway control boards can be up to two years warranty. subject the application
conditions.
(c) In lieu of all other warranties expressed or implied. Digiway shall not be liable for
any special indirect, incidental or consequent damages of any kind or nature.
Equipment manufactured and installed by it to be free from defects in material and
workmanship for. Digiway will repair or replace at its option any product or part
which it determines to contain defective material and workmanship. Defective parts
must be returned to Digiway for repair or replacement. Costs associated with the
return of the goods will be the responsibility of the sender. On site repairs will incur
travel and labor charges. Liability for replacement parts or repairs carried out by
Digiway does not extend the original twelve-month warranty period.
4. Payment
(a) Unless agreed expressly in writing, otherwise the terms of payment shall be made
prior to shipment or where agreed on completion of the installation. Methods of
payment are by:
(i) Direct bank transfer with remittance advice supplied from purchaser.
(ii) Cheque’s need to be received and cleared before shipment.
5. Returns
Returns only accepted within 14 days of invoice. Credits only paid after inspection of
goods. All returns subject to 30% re-stocking fee on product. Damaged goods are
subject to further charges to the value of the damage.
CONDITION OF SALE