Dimas RC 455 User manual

DIMAS RC 455
English .................................................. 3
Deutsch ................................................27
Italiano ..................................................51
Nederlands........................................75

Operator's Manual RC 455
English - 3
English
Key to symbols.............................................................. 5
Safety Instructions...................................................... 6
Introduction..................................................................... 8
What is what.................................................................... 9
Technical data............................................................. 11
Assembling/Installing equipment................... 12
Work process for wall sawing........................... 13
Start blade rotation...................................................... 13
After work is completed............................................. 13
Work procedure for wire cutting............................ 14
Menu functions........................................................... 15
Start menu....................................................................... 15
Operations menu.......................................................... 15
Charge the battery....................................................... 17
Settings............................................................................. 18
Error messages............................................................. 22
EU declaration of conformity............................. 25

4 - English
Operator's Manual RC 455

English - 5
Key to symbolsOperator's Manual RC 455
Key to symbols
The symbols below are used on the machine and in this
Operator's Manual. It is important that the user
understands the significance of these in order to work with
the machine safely.
Manual
Please read the Operator's Manual carefully and
understand the contents before the machine is started.
Protective equipment
Always wear:
• Approved protective helmet.
• Approved hearing protection.
• Approved protective glasses or a visor, and other
essential safety equipment.
Warning
A large warning triangle with the text “Warning” signifies
that there is a risk of serious personal injury or even
death.
Caution
A smaller warning triangle with the text “Note” signifies
that there is a risk of minor personal injury or damage to
the machine.
Remark
A hand with a raised index finger with the text “Attention”
signifies that a described element demands extra
attention.
CE
This symbol indicates that the machine conforms to
applicable EU directives.
Electrical Warning
This symbol warns that there is high voltage present.
Environmental marking
Symbols on the product or its packaging indicate that this
product can not be handled as domestic waste. It must
instead be submitted to an appropriate recycling station
for the recovery of electrical and electronic equipment.
By ensuring that this product is taken care of correctly,
you can help to counteract the potential negative impact
on the environment and people that can otherwise result
through the incorrect waste management of this product.
For more detailed information about recycling this product,
contact your municipality, your domestic waste service or
the shop from where you purchased the product.

6 - English
Safety Instructions Operator's Manual RC 455
Safety Instructions
During the design and production of Dimas products,
great importance is placed on safety, as well as
effectiveness and ease of use. To ensure that the
machine remains safe you must pay attention to the
following points:
WARNING!
This machine is only intended to be used
together with DIMAS WS 355, 463, 462, 460
or DIMAS CS2512. All other use is
forbidden.
CAUTION
Under no circumstances may the machine be
started without observing the safety
instructions. Should the user fail to comply
with these, Husqvarna Construction Products
Sweden AB or its representatives are free
from all liability both directly and indirectly.
Read through these operating instructions and
make sure that you understand the contents
before starting to use the machine. Should
you, after reading these safety instructions,
still feel uncertain about the safety risks
involved you must not use the machine Please
contact your dealer for more information.
• Check that all couplings, connections and hydraulic
hoses are in full working order.
• All operators shall be trained in the use of the machine.
The owner is responsible for ensuring that the
operators receive training.
• Make sure that all hoses and electrical cables are
connected to themachine correctly before you start the
machine.
• People and animals can distract you, causing you to
lose control of the machines. For this reason, you
should concentrate and focus on the task at hand.
• Never leave the machine unsupervised with the motor
running.
• Make sure no clothing, hair or jewellery can fasten in
moving machine parts.
• Onlookers can be injured. You should never, therefore,
start the machine without being certain that no people
or animals are within the work area. Secure the work
are by cordoning off if necessary.
• Never disconnect any of the hydraulic hoses without
first shutting off the unit and ensuring the motors have
stopped completely.
• If despite all precautions an emergency situation
should arise, press the red emergency stop button on
the side of the remote control or press the green start/
stop button on the remote control.
• Wear suitable personal protective equipment, such as
a helmet, protective shoes, eye and hearing protection.
Hearing protection must always be worn as sound
levels exceed 85 dB(A).
• Working close to power lines:
When using hydraulic tools close to power lines, the
hydraulic hoses must be marked and approved as “non-
conducting dielectric”. The use of any other type of
hoses can result in serious physical injury or even death.
When replacing hoses, hoses marked “non-conducting
dielectric” must be used. The hoses must be regularly
checked for their electrical conductive insulation in
accordance with special instructions.
• Working close to gas conduits:
Always check and mark out where gas pipes are
routed. Working close to gas pipes always entails
danger. Make sure that sparks are not caused in view
of the risk of explosion. Remain concentrated and
focused on the task. Carelessness can result in
serious personal injury or death.
• Mark out all hidden pipes such as water pipes and gas
pipes.
• Check that power cables andthe Canbus cable are not
damaged or can be damaged while working.
• Check tools, hoses, and connections daily for leakage.
A crack or leak can cause “hydraulic fluid injection” in
the body or result in other serious personal injury.
• Do not exceed the rated working pressure for the
specific tool or hydraulic hose. Increased pressure can
cause leakage or bursting.
• Do not check for leakage with your hands, contact with
the leak can result in serious personal injury caused by
the high pressure in the hydraulic system.
• The tool must not be carried or lifted by the hoses.
• Do not misuse hoses.
• Do not use hoses that are twisted, worn, or damaged.
• Check that the hoses are connected correctly to the tool
and that the hydraulic couplings lock as intended before
pressurising the hydraulic system. The couplings are
locked by turning the outer sleeve on the female cou-
pling so that the slot moves away from the ball.

English - 7
Safety InstructionsOperator's Manual RC 455
The pressure hoses in the system must always be
connected to the tool’s intake. The return hoses in the
system must always go to the tool's outlet. Confusing
the connections can cause the tool to work in reverse,
which can result in personal injury.
• Keep the hydraulic couplings clean and free of dirt.
• Always switch on the remote control's emergency stop
switch before transporting the equipment.
• Check that the hydraulic hoses are not damaged and
cannot become damaged during cutting. Leakage can
lead to the risk of slipping.
• Make sure that there is always another person close at
hand when you use the machines, so that you can call
for help if an accident should occur.
• Do not use machines if they do not function as they
should.
• Do not modify safety equipment. Check regularly that
they function as they should. The machine must not be
run with defective or disassembled safety equipment.
• Regulations for the prevention of accidents, and other
general safety and occupational health regulations,
must always be followed.
• Make sure that you always have a first-aid kit close at
hand when using the machines.
• Keep all parts in good working order and ensure that
all fixtures are properly tightened. Replace all worn or
damaged decals.
• Store the machines in a locked area, where they are
inaccessible to children and adults who have not been
trained to operate the machines.
• Pay attention to the risk of fire from sparks and heat. If
there are no local fire protection regulations for cutting
or grinding machines, follow the regulations for
welding.
WARNING!
Always use approved protective clothing
and approved protective equipment when
using the machine. Protective clothing and
protective equipment cannot eliminate
accident risks, but by using the right
clothes and equipment you can reduce the
seriousness if an accident should occur.
Ask your dealer about approved and
recommended protective clothing and
protective equipment.

8 - English
Introduction Operator's Manual RC 455
Introduction
DIMAS RC 455 “Smartbox” is a small and compact control
unit developed for use as an link between the hydraulic
unit without control valves such as a diesel-driven
generating set and Dimas WS 355, WS 462, WS 463 and
CS 2512.
As RC 455 is equipped with a priority valve, the diesel-
driven generating set, which can supply a flow, can be
used to control machines that are driven by several
different flows, for example, to drive the blade and motion.
By connecting the above units to RC 455, they can be
controlled in the same way as if they were connected to a
PP 455 E hydraulic unit.
RC 455 is supplied with the following equipment:
1 x RC 455
1 x remote control
1 x hose assembly, 8 m
1 x Canbus cable, 8 m
1 x 12 V DC connection cable
.

English - 9
What is whatOperator's Manual RC 455
What is what
1. Incoming hydraulic connections
The hoses from the hydraulic unit are connected to
these 3/4-inch couplings. This is the machine's input
flow. The flow in the hose connected to the female
coupling (1a.) drives the tool, while the flow through
the male coupling (1b) is the return flow to the
hydraulic unit.
2. Outgoing hydraulic connections
The supplied hydraulic hoses are connected to these.
These are then connected to suitable hydraulic tools.
The large couplings control the drive of the attached
tool while the smaller control the blade and trolley
motion. The flow in the hoses with female couplings
control the trolley motion while the male couplings
control the blade motion.
3. Canbus cable connection
The Canbus cable that sends the control signals
between RC 455 and the remote control is connected
here. The Can bus cable is equipped with a locking
mechanism so the cable is not loosened
unintentionally.
4. 12 volt DC connection
The power that drive RC 455 is connected here. The
power is appropriately taken from the hydraulic unit
used together with RC 455. The connection is
equipped with a locking mechanism so that the cable
is not loosened unintentionally.
The 12 volt cable is supplied from the factory with a
“Pig tail”. This is connected by the operator to the
available Hydraulic unit. See also under “Assembling/
Installing equipment”
5. Automatic fuse
Trips when the incoming 12 volt DC current is too high.
Press in to reset.
6. Feet
Protect the machine against vibrations and dirt.
7. Remote control
The remote control is used to control RC 455. In order
for the remote control to work the hydraulic unit's
ignition must be switched on.
8. Flow off/on
This is the only control from which the hydraulic unit
can start the hydraulic flow.
Pressing the control once brings the hydraulic unit up
to working speed and it starts to produce a flow. Stop
the flow by pressing the start button once again or
press in the emergency stop button on the left-hand
side of the remote control.
9. Blade rotation
Control to start blade rotation/wire drive. In order for
the blade to reach full power, the control must be
turned to the right-hand end position.
1a 2
3
4
6
7
8
9
10
11 12 13
14
1b
5

10 - English
What is what Operator's Manual RC 455
10.Display
Information is given on the display about essential
settings, service requirements and any faults.
When working, the display shows the current main
pressure for blade rotation (not the motion pressure).
11.Blade motion
Control for moving the blade. From here you control
the blade motion or the wire tension when wire cutting.
12.Trolley motion
Control for horizontal motion of the saw unit. The
direction and speed are controlled from here. When
the horizontal motion is increased, the blade rotation
pressure also increases. This can be read on the
display.
13.Option keys
The arrow keys are used to:
• Scroll through the menus.
• Increase/decrease numerical values.
The “OK” confirmation key is used to:
• Open sub-menus.
• Confirm values that have been adjusted with the keys.
• Switch on/switch off sensors.
14.Emergency stop
There is an emergency stop switch located on the side
of the remote control. When the emergency stop
switch is pressed in the attached tool stops working
and the hydraulic unit starts to idle.
The valves below are only visible when the outer
protective casing is opened.
15.Directional control valve, trolley motion
Controls in which direction the flow in the hoses to the
trolley motion shall run. This in turn controls in which
direction the saw should run on the rails.
16.Directional control valve, blade motion
Controls in which direction the flow in the hoses to the
blade motion shall run. This is turn controls whether
the wall saw shall feed the blade in or out, or adjusts
the magazine tension with wire cutting.
17.Pressure sensor
Measures the instantaneous pressure on the main
flow. The pressure can then be shown on the display
on the remote control.
18.Priority valve
Distributes the incoming flow so that the greater part of
the flow goes to the drive of the hydraulic tool and a
smaller amount of the flow goes to drive the blade and
trolley motion. Ensure that all motion functions work in
all situations.
19.Pressure relief valve, main flow
Ensure that the pressure on the main flow can not be
higher than the max. permitted value. (230 bar from
the factory)
20.Pressure relief valve, motion flow
Ensure that the pressure on the motion flow can not be
higher than the max. permitted value. (110 bar from
the factory)
21.Proportional valve, motion flow
Adjust the flow to the motion functions and with that
determine the motion speed and saw output.
22.Proportional valve, main flow
Adjust the flow on the main flow and with that
determine the speed of the blade or wire.
16
15
18
17
19
20
21 22

English - 11
Technical dataOperator's Manual RC 455
Technical data
Max. flow _________________________115 l/min (30 GPM)
Max pressure ______________________230 bar (3340 psi)
Rec. hydraulic oil flow from the hydraulic unit:
WS 463___________________________80 l/min (21 GPM)
WS 462___________________________70 l/min (18.5 GPM
CS2512 __________________________80 l/min (21 GPM)
Weight ___________________________ 19.6 kg (43.3 lbs)
Power supply ______________________12 V DC
Hose assembly_____________________8 m

12 - English
Assembling/Installing equipment Operator's Manual RC 455E
Assembling/Installing
equipment
When the RC 455 is delivered there is only one 12 V DC
connector on the power cable. In order for the machine to
work, the end of the cable not fitted with a connector is
connected to the hydraulic unit's outgoing power cable.
When the machine has been transported to an
appropriate site and the hydraulic tool to be used is
correctly attached, the machine should be connected:
1. Turn on the ignition on the diesel-driven generating set
without starting the diesel engine.
2. Connect the incoming power cable from the diesel-
driven generating set to RC 455.
WARNING!
The RC 455 may only be connected to 12 V
DC voltage. If the machine is connected to
a higher voltage, the equipment can be
damaged and the operator can be seriously
injured.
3. Connect the remote control using the supplied Canbus
cable. Tighten the cable connector by hand.
When the machine is equipped with a radio, a radio
antenna can be connected instead of a Canbus cable.
This is screwed into the same socket as where the
Canbus cable should have been fitted.
4. Check that the emergency stop on the remote control
is not activated. The display on the remote control now
shows “SMARTBOX CONNECT HOSE ASSEMBLY”
5. Connect the incoming hydraulic hoses from the diesel-
driven generating set to RC 455.
6. If CS2512 is to be used, connect the pressure
reduction block's female couplings to the male
couplings on RC 455.
7. Connect the hydraulic hoses from RC 455. There are
two types of hydraulic hoses between RC 455 and the
selected tool (WS 462, 463 or CS 2512):
On a wall saw in the WS 400 series, the four thin hoses
control the saw's motion motors, i.e. the saw's blade
motion and trolley motion. The two thick hoses drive
the blade.
When a wire saw CS 2512 is connected to the unit, the
two thin hoses control the tension on the magazine
arm while the two thick hoses drive the wire.
The hoses in the hose assembly marked with red discs
by the coupling are to be connected to the couplings
marked with similar discs.
8. When all hydraulic hoses are connected, confirm on
the remote control with “OK”
9. Start the diesel-driven generating set's engine and let it
idle.
10.The display now shows “SMARTBOX START
MOTOR”. If the display does not show this, follow the
instructions shown on the display.
11.Check that all the equipment is ready for use.

English - 13
Work process for wall sawingOperator's Manual RC 455
Work process for wall sawing
Start blade rotation
1. Start the motor on the hydraulic unit by pressing the
remote control's green button once.
When the motor starts, the diesel-driven generating set
goes from idling to working speed and starts to
produce a flow.
Press the green button on the remote control once
more to stop the motor.
1. Turn the control for blade rotation to its maximum
position to start blade rotation and the water coolant.
2. Start the blade motion by turning the blade motion
knob on the remote control.
3. Start the horizontal motion by turning the horizontal
motion knob in the desired direction.
After work is completed
1. After the work is completed, shut down the blade
rotation by turning the knob on the remote control back
to “0”
2. Run down the engine to idling by pressing the remote
control’s green button.
CAUTION
Always clean all the equipment at the end of
the working day

14 - English
Work process for wall sawing Operator's Manual RC 455E
Work procedure for wire cutting
When all the equipment has been assembled cutting can
start. In order for the saw to cut as efficiently as possible it
should be started as follows:
1. Assemble the pressure reduction block supplied with
the wire saw on the hydraulic unit according to the
instructions on the block.
2. Connect the two smaller hydraulic hoses to the
pressure reduction block. The hoses in the hose
assembly marked with a red disc by the coupling shall
be connected to the hose on the pressure reduction
block that is also fitted with a disc.
3. Close the valve on the pressure reduction block by
turning the knob anti-clockwise until it stops and then
two turns back.
4. Start the engine's working speed by pressing the green
button on the remote control once.
The engine on the diesel-driven generating set
changes from idling to working speed and starts to
produce a flow.
To stop the flow and to get the hydraulic unit's motor to
idle, press the green button on the remote control once
again.
5. Set the feeding flow on the unit to max by turning the
control on the remote control clockwise.
6. Tension the wire by carefully turning the knob on the
pressure reduction block clockwise until the wire is
tensioned sufficiently. Make sure to always check that
the wire is seated correctly in all the wheels on the
saw.
7. Start the motor's rotation by turning the control for
motor rotation on the remote control clockwise.
8. Carefully increase the motor speed by turning the
control for motor rotation. A suitable working pressure
when cutting usually lies between 100 and 130 bar, but
varies depending on how many wheel sets are used in
the magazine, how much wire is in use and the
hardness of the material to be cut.
9. When material is cut away the working pressure can
drop, which is shown on the display, and the magazine
must be tensioned. Do this by turning the knob on the
pressure reduction block clockwise.

English - 15
Menu functionsOperator's Manual RC 455
10.The output tension on the magazine is shown by an
indicator on the machine (shown in the min position).
When the magazine cylinder is fully tensioned, the
machine must be stopped and the wire must be wound
around a new wheel set. Then continue to cut as
above.
CAUTION
Always clean all the equipment at the end of
the working day
Menu functions
The menus, shown on the display, are grouped in menus,
sub-menus (“Settings”) and part menus. The menus are
divided into two sections:
• Start menu: Here you can select under which
conditions the hydraulic unit shall work.
• Operations menu: Information concerning the
operating status is shown here.
Start menu
The start menu is shown each time the power to the
hydraulic unit is switched on. The display shows:
SMARTBOX Connect hose assembly
• Press OK when all hoses are connected. Step 2 is then
displayed.
Operations menu
The operations menu starts after the hoses have been
connected and the operator confirms with “OK”. All
information about operations and all setting options are
accessed from this menu.
The operations menu consists of seven menus:
1. 1a. Dimas PP-455, 1b Status
2. Settings
3. Time
4. Total machine time
5. Battery status (only machines equipped with a radio)
6. Radio channel (only machines equipped with a radio)
1.a. DIMAS SMARTBOX, Start motor
Press the green button on the remote control to start
the motor.
1b. Status
Status is the main information that is always shown on
the display when hydraulic unit with connected
machine is operational:
• STATUS OK, signifies that the unit is operational and
no warning messages have been issued.
• yyy BAR, where yyy represents the instantaneous
operating pressure.
• When time is switched on:
mm:ss, is also shown, i.e. the time in minutes and
seconds.

16 - English
Menu functions Operator's Manual RC 455E
CAUTION
Long electrical cables with a small core cross
section can result in a voltage drop. Even long
hydraulic hoses can be affected by a pressure
drop.
4. Settings
Via this sub-menu a number of values can be changed
to affect the hydraulic unit's characteristics.
To access the sub-menu: State the four digit PIN-code
0012 with the help of the arrow keys and the OK
button.
To save the settings; select “Save” in sub-menu 3
“OUT SETTINGS”.
Refer to the “SETTINGS” section for complete
information about the setting options,
5. Time
The function is used to measure the amount of time a
job takes. The time is counted from when the saw
starts working. Select:
• ON, to enable.
• OFF, to disable.
• RESET TIME, to reset.
Quit by pressing OK. The main information “Status” is
then shown on the display.
When you select time ON (and when the hydraulic unit
is operational, see 1.b) 00:00 is also shown in the
lower right corner of the display. Press arrow down to
continue in the operations menu.
The total time that the hydraulic unit has been
operational is shown here. The time is stated in hours
and minutes (hhhh:mm).
7. Battery status (only machines equipped with a radio)
This function checks the remote control’s battery.
Different messages are shown on the display,
depending what is currently happening with the
battery:
• 0% BATTERY 100%
When the remote control is connected and the battery
is being charged a horizontal column is shown below
the 0 % - 100 % scale. The column length against the
scale shows how much of the charge remains in the
battery.
• CHARGING THE BATTERY
Show when the remote control is connected and the
battery is charging. The charging time from 0 % to
100 % is approximately 9 hours.
• BATTERY FULLY CHARGED
Shown when the battery is charged to 100 %.
• BATTERY DISENGAGED
shown when the battery is disengaged from the remote
control. The message is also shown when the charging
unit in the remote control has been damaged.

English - 17
Menu functionsOperator's Manual RC 455
Charge the battery
NOTE!
This chapter only concerns machines
equipped with a radio.
The remote control is equipped with a 7.2 volts battery.
The emergency stop on the remote control should always
be in the extended position when charging.
The battery can be charged as follows:
With the Canbus Cable (Part No. 531 11 50-12)
With the charging cable to the 12 volts outlet in the car
(Part No. 531 14 20-92)
With the charging cable to the battery charger (Part No.
531 11 72-54)
With the Canbus cable
Connect the Canbus cable between the remote control
and the unit. Make sure that none of the emergency stops
are pushed in and that the power unit is voltage fed.
Display “CHARGING THE BATTERY”.
The power unit can be used during charging.
Charging takes approximately 10 hours.
With the charging cable
Connect the charging cable between the remote control
and the 12 volt outlet in the car. Check that the emergency
stop on the remote control is not pushed in. The display
shows CHARGING THE BATTERY when charging is in
progress.
The charging time is approximately 6 hours.
NOTE! ONLY 12 V
To charge with the battery charger
Connect the charging cable between the remote control
and the battery charger. Now connect the battery charger
to a mains socket. Check that the emergency stop on the
remote control is not pushed in. The display shows
CHARGING THE BATTERY when charging is in
progress.
The charging time is approximately 6 hours.
8. Radio channel
When the remote control is only used in battery mode,
a radio antenna must first be connected to the
smartbox:
Remove any cable connection.
Push in the antenna's connector in the socket on the
smartbox. Make sure that the slot in the antenna
connector aligns in the socket.
Screw on the connector's ring on the socket.
A radio channel must be selected when the antenna is
connected. Select:
0, 1 or 2
Confirm the selection by pressing OK and then arrow
down. The main information “Status” is then shown on
the display. Press arrow down again to continue in the
operations menu.

18 - English
Menu functions Operator's Manual RC 455E
Settings
All Setting options for the hydraulic unit and the remote
control are accessed via this sub-menu.
A four digit code must be entered to access the settings
sub-menu. This code is 0012.
The code is stated one digit at a time, from left to the right.
The arrow keys scroll from 0-9 and the OK button confirms.
The “SETTINGS” menu consists of seven sub-menus,
which in turn consist of a number of part menus:
1. Select language
2. Adjust the hydraulic valve for the blade
3. Adjust the hydraulic valve for the feed
4. Sensor on/off calibrate
5. Hydraulic unit settings
6. Basic setting
7. Out settings
The numbers refer to the following headings.
1. Select language
Using this sub-menu you can set the language you
wish to use on the display.
The sub-menu always has the heading in English. The
selected language is stated under heading.
To select the language:
• Scroll using the arrow keys until the required language
is shown.
• Press OK.
• Press the down arrow to continue to the next sub-
menu.
2. Adjust the hydraulic valve for the blade
This sub-menu contains setting options for the rotation
of the blade and consists of three part menus:
Change the start point for the blade
Change the end point for the blade
Change the ramp time for the blade
2.1. Change the start point for the blade
The start point value should be adjusted so that the
blade rotation is as low as possible when the blade
rotation knob is turned from its left-hand position.
A too low value results in the need to turn the knob
before the blade starts to rotate.
A too high value results in the blade rotating too quickly
when the knob is turned.
2.2 Change the end point for the blade
The end point value should be adjusted so that the
blade rotation is as high as possible when the blade
rotation knob is turned to the right.
A too low value results in full power from the hydraulic
unit never being reached.
State the end point value:
• Press OK when the part menu is shown.
The display shows: CHANGE END POINT and a
percentage value.
Scroll using the arrow keys to state the required end
point. Hold the arrow key held down to increase the
scrolling speed. The scale is graduated from 1-100 %.
• Press OK.
• Press the down arrow to continue to the next part
menu.
2.3 Change the ramp time for the blade
The ramp time value states how fast the blade's speed
of rotation shall change when the blade rotation knob
is turned.
A too low value means the blade motor's hydraulic
system will start to self-oscillation.
State the ramp time value:
• Press OK when the part menu is shown.
The display shows: CHANGE RAMP TIME and the
time in seconds.
• Scroll using the arrow keys to state the required ramp
time. Hold the arrow key held down to increase the
scrolling speed. The scale is graduated from 0.0 to
9.9 seconds.
• Press OK.
• Press the down arrow to continue to “Back to the
menu”.
This sub-menu contains setting options for blade feed,
both horizontally and depth.
The sub-menu consists of five part menus:
3.1 Change the start point for the trolley motion
3.2 Change the end point for the trolley motion
3.3 Change the start point for blade motion
3.4 Change the end point for blade motion
3.5 Change the ramp time for the feed

English - 19
Menu functionsOperator's Manual RC 455
3.1 Change the start point for the trolley motion
The start point value should be adjusted so that the
trolley motion is as low as possible when the trolley
motion knob is in the zero position, i.e. in the middle of
the left and right end positions.
A too low value results in the need to turn the knob
further from the zero position before the trolley motion
starts.
A too high value results in the trolley motion being too
high when the knob is turned from the zero position.
NOTE!
Wear to the proportional valve and hydraulic
motor can result in the need to adjust the start
point value.
State the start point value:
• Press OK when the part menu is shown.
The display shows: CHANGE START POINT and a
percentage value.
• Scroll using the arrow keys to state the required start
point. Hold the arrow keys held down to increase the
scrolling speed. The scale is graduated from 1-100 %.
• Press OK.
• Press the down arrow to continue to the next part
menu.
3.2 Change the end point for the trolley motion
The end point value should be adjusted so that the
trolley motion speed is as high as possible when the
trolley motion knob is turned to the right.
A too low end point value results in the full trolley
motion speed never being reached.
State the end point value:
• Press OK when the part menu is shown.
The display shows: CHANGE END POINT and a
percentage value.
• Scroll using the arrow keys to state the required end
point. Hold the arrow key held down to increase the
scrolling speed. The scale is graduated from 1-100 %.
• Press OK.
• Press the down arrow to continue to the next part
menu.
3.3 Change the start point for blade motion
The start point value should be adjusted so that the
blade motion is as low as possible when the blade
motion knob is in the zero position, i.e. in the middle of
the left and right end positions.
A too low value results in the need to turn the knob
further from the zero position before the blade motion
starts.
A too high value results in the blade motion being too
high when the knob is turned from the zero position.
State the start point value:
• Press OK when the part menu is shown.
• Press OK.
The display shows: CHANGE START POINT and a
percentage value.
• Scroll using the arrow keys to state the required start
point. Hold the arrow key held down to increase the
scrolling speed. The scale is graduated from 1-100 %.
• Press OK.
• Press the down arrow to continue to the next part
menu.
3.4 Change the end point for blade motion
The end point value should be adjusted so that the blade
motion speed is as high as possible when the blade
motion knob is turned to the right.
A too low value results in the full blade motion speed
never being reached.
State the end point value:
• Press OK when the part menu is shown.
The display shows: CHANGE END POINT and a
percentage value.
• Scroll using the arrow keys to state the required end
point. Hold the arrow key held down to increase the
scrolling speed. The scale is graduated from 1-100 %.
• Press OK.
• Press the down arrow to continue to the next part
menu.
3.5 Change the ramp time for the feed
The ramp time value states how quickly the feeding speed
shall change when the blade motion knob or the trolley
motion knob is turned.
The defined ramp time value for feeding applies to both
for the blade motion and the trolley motion speeds.

20 - English
Menu functions Operator's Manual RC 455E
State the ramp time value:
• Press OK when the part menu is shown.
• The display shows: CHANGE RAMP TIME and the
time in seconds.
• Scroll using the arrow keys to state the required ramp
time. Hold the arrow key held down to increase the
scrolling speed. The scale is graduated from 0.0 to
9.9 seconds.
• Press OK.
• Press the down arrow to continue to “Back to the
menu”.
4 Sensor on/off calibrate
This sub-menu contains the setting options for the
hydraulic unit's different pressure sensors.
The sub-menu consists of seven part menus:
4.1 Temperature sensor for hydraulic oil
4.2 Pressure sensor for the filter
4.3 Voltage sensor
4.4 Pressure sensor for hydraulic pressure
4.5 Calibrate pressure sensor for hydraulics
4.6 Calibrate voltage sensor
4.7 Calibrate potentiometer
4.1 Temperature sensor for hydraulic oil
A temperature sensor is fitted by the electronic card. The
sensor ensures that the electronics do not overheat.
When the temperature sensor is on, the control system
continuously reads the temperature.
NOTE!
The hydraulic unit can be damaged, if the
temperature sensor is switched off.
Turn on/ turn off the temperature sensor:
• Press OK when the part menu is shown.
The display shows: TEMP. SENSOR FOR HYDR. OIL
and ON or OFF.
• Press OK to switch between ON and OFF.
• Press the down arrow to continue to the next part
menu.
4.4 Pressure sensor for the hydraulic pressure
The pressure sensor measures the hydraulic pressure to
the blade
NOTE!
The hydraulic unit's control system switches
off, if the pressure sensor is switched off. The
hydraulic system may then be difficult to
control with a high load.
Turn on/ turn off the pressure sensor:
• Press OK when the part menu is shown.
The display shows: PRESSURE SENSOR FOR
HYDRAULIC PRESSURE and ON or OFF.
• Press OK to switch between ON and OFF.
• Press the down arrow to continue to the next part
menu.
4.5 Calibrate pressure sensor for hydraulics
The pressure sensor that measures the oil pressure for
blade rotation is possible to calibrate.
The pressure sensor must be calibrated according to the
order zero point and maximum point.
To calibrate the zero point:
1. Connect the incoming power cable to 63 A.
2. Connect an oil pressure reducing valve with a pressure
gauge to the blade rotation's hydraulic couplings.
3. Select the sub-menu “Sensor on/off calibrate” from the
“Settings” menu.
4. Scroll using the arrow keys and press OK when
“Calibrate pressure sensor for hydraulics” is shown.
5. Press OK again when the display shows CALIBRATE
ZERO POINT.
6. Start the hydraulic unit.
7. Adjust the oil pressure reduction valve to 0 bar.
8. Press arrow up/down until the value for the oil pressure
is shown as 0 bar, i.e. the same value as on the
pressure gauge on the oil pressure reduction valve.