Discount Equipment PP65 User manual

PP65
UU
UUSS SS CC CCAA AA EE EESS SS
Operator’s manual
Manuel d’utilisation
Manual de instrucciones
Please read the operator’s manual carefully and make sure you understand the instructions before using the machine.
Lire attentivement et bien assimiler le manuel d’utilisation avant d’utiliser la machine.
Lea detenidamente el manual de instrucciones y asegúrese de entender su contenido antes de utilizar la máquina.
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KEY T O SYMBOLS
2 –
English
Symbols on the mac hine
W ARNING! The machine can be a
dangerous tool if used incorrectly or
carelessly, which can cause serious or
fatal injury to the operator or others.
Please read the operator’s manual
carefully and make sure you understand
the instructions before using the
machine.
Always wear:
• Approved protective helmet
• Approved hearing protection
• Protective goggles or a visor
• Breathing mask
Inspection and/or maintenance should
be carried out with the motor switched
off and the plug disconnected.
En vironmental marking. Symbols on
the product or its packaging indicate that
this product cannot be handled as
domestic waste. It must instead be
submitted to an appropriate recycling
station for the recovery of electrical and
electronic equipment.
By ensuring that this product is taken care of correctly,
you can help to counteract the potential negative impact
on the environment and people that can otherwise result
through the incorrect waste management of this product.
For more detailed information about recycling this
product, contact your municipality, your domestic waste
service or the shop from where you purchased the
product.
Other symbols/decals on the mac hine refer to special
certification requirements for certain markets.
Explanation of warning le vels
The w arnings are graded in three levels.
W ARNING!
CAUTION!
NOTICE!
!
W
ARNING! Used if there is a risk of
serious injury or death for the operator
or damage to the surroundings if the
instructions in the manual are not
followed.
!
CA UTION! Used if there is a risk of injury
to the operator or damage to the
surroundings if the instructions in the
manual are not followed.
NO TICE! Used if there is a risk of damage to materials
or the machine if the instructions in the manual are not
followed.
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CONTENTS
English
–
3
Contents Note the f ollowing before
starting:
KEY TO SYMBOLS
Symbols on the machine ...................................... 2
Explanation of warning levels ............................... 2
CONTENTS
Contents ............................................................... 3
Note the following before starting: ........................ 3
PRESENT ATION
Dear customer! ..................................................... 4
Design and features ............................................. 4
PP65 ..................................................................... 4
WHA T IS WHAT?
What is what on the po wer pack? ......................... 5
MA CHINE´S SAFETY EQUIPMENT
Gener al ................................................................. 6
ASSEMBLING AND ADJUSTMENTS
Install the po wer unit ............................................ 7
Type of installation ................................................ 7
Connect a power source ...................................... 8
Software settings .................................................. 8
Before starting ...................................................... 8
OPERA TING
Gener al safety precautions ................................... 9
Protective equipment ............................................ 10
Power pack safety precautions ............................. 10
Work safety ........................................................... 11
Transport and storage .......................................... 11
MENU SYSTEM
Gener al ................................................................. 12
First start-up ......................................................... 12
Menu overview ..................................................... 13
Menu system explanation ..................................... 14
MAINTENANCE
Gener al ................................................................. 15
Daily maintenance ................................................ 15
Air filter ................................................................. 15
Service ................................................................. 15
Error messages .................................................... 16
TECHNICAL D ATA
T echnical data ...................................................... 17
Recommended cable dimensions ........................ 17
US WARRANTY STATEMENT
W
ARRANTY POLICY ........................................... 18
EQUIPMENT ........................................................ 18
!
W
ARNING! Cutting, especially when DRY
cutting, generates dust that comes from
the material being cut, which frequently
contains silica. Silica is a basic
component of sand, quartz, brick clay,
granite and numerous other minerals
and rocks. Exposure to excessive
amount of such dust can cause:
Respiratory disease (affecting your
ability to breath), including chronic
bronchitis, silicosis and pulmonary
fibrosis from exposure to silica.These
diseases may be fatal;
Skin irritation and rash.
Cancer according to NTP* and IARC* */
National Toxicology Program,
International Agency for Research on
Cancer
Take precautionary steps:
Avoid inhalation of and skin contact with
dust, mist and fumes.
Wear and ensure that all bystanders wear
appropriate respiratory protection such
as dust masks designed to filter out
microscopic particles. (See OSHA 29
CFR Part 1910.1200)
Wet cut when feasible, to minimize dust.
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PRESENTATION
Dear customer!
Thank you for choosing a Husqvarna product!
It is our wish that you will be satisfied with your product
and that it will be your companion for a long time. A
purchase of one of our products gives you access to
professional help with repairs and services. If the retailer
who sells your machine is not one of our authorised
dealers, ask him for the address of your nearest service
workshop.
This operator’s manual is a valuable document. Make
sure it is always at hand at the work place. By following its
content (using, service, maintenance etc.) the life span
and the second-hand value of the machine can be
extended.If you ever lend or sell this machine, make sure
that the borrower or buyer gets the operator′s manual, so
they will also know how to properly maintain and use it.
More than 300 years of innovation
Husqvarna AB is a Swedish company based on a tradition
that dates back to 1689, when the Swedish King Charles
XI ordered the construction of a factory for production of
muskets. At that time, the foundation was already laid for
the engineering skills behind the development of some of
the world's leading products in areas such as hunting
weapons, bicycles, motorcycles, domestic appliances,
sewing machines and outdoor products.
Husqvarna is the global leader in outdoor power products
for forestry, park maintenance and lawn and garden care,
as well as cutting equipment and diamond tools for the
construction and stone industries.
Owner responsibility
It is the owner’s/employer’s responsibility that the operator
has sufficient knowledge about how to use the machine
safely. Supervisors and operators must have read and
understood the Operator’s Manual. They must be aware
of:
• The machine’s safety instructions.
• The machine’s range of applications and limitations.
• How the machine is to be used and maintained.
Local regulations could restict the use of this machine.
Find out what regulations are applicable where you work
before you start using the machine.
The manufacturer’s reservation
Subsequent to publishing this manual Husqvarna may
issue additional information for safe operation of this
product. It is the owner’s obligation to keep up with the
safest methods of operation.
Husqvarna AB has a policy of continuous product
development and therefore reserves the right to modify
the design and appearance of products without prior
notice.
4 – English
Design and features
This is a product included in a range of high frequency
powered equipment for cutting, drilling and wall sawing.
They are designed to cut hard materials like masonry and
reinforced concrete and should not be used for any
purpose not described in this manual.
Values such as high performance, reliability, innovative
technology, advanced technical solutions and
environmental considerations distinguish Husqvarna's
products. Safe operation of this product requires the
operator to read this manual carefully. Ask your dealer or
Husqvarna should you need more information.
Some of the unique features of your product are
described below.
PP65
The power unit is especially designed to drive High
Frequency tools.
• The unit gives high power output and can use both 1-
and 3-phase input, which makes it flexible and usable.
• The operator can easily make adjustments and
monitor system information via the digital display on
the unit.
• The design is lightweight, compact and ergonomic
which makes the unit easy to transport.
• The unit is air-cooled
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English –
5
WHA T IS WHA
T?
What is what on the po wer pack?
1
4
5
3
9
11
13
14
15
16 10
6
7
2
17
8
12
1 Handle
2 Place for cable holder
3 Adapter cable (Single-phase)
4 Cooling air intake
5 Power cord
6 Ground fault circuit interrupter
7 Cable holder
8 Connector
9 Emergency stop
10 Exhaust
11 Tool connection
12 Protective cover
13 Option keys
14 Display
15 Overvoltage indicator
16 USB connection
17 Operator’s manual
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MACHINE´S SAFETY EQUIPMENT
6 – English
General
This section describes the machine′s safety equipment,
its purpose, and how checks and maintenance should be
carried out to ensure that it operates correctly.
This machine is used in combination with other products.
Please read the manual provided with the products
carefully and make sure you understand the instructions
before using the machine.
• Connect the power unit to a grounded outlet
• Connect the tool to be used.
Emergency stop
The emergency stop on the unit slows the connected tool
and disconnects it from the power supply.
Testing the emergency stop
•Check that the emergency stop button is not pressed
by turning it clockwise.
• Start the connected tool.
• Press the emergency stop and check that the
connected tool stops.
Ground fault circuit interrupter
A residual-current device is fitted to protect operators in
case an electrical fault should occur.
Check the ground fault circuit interrupter
Checking of the residual-current device must be done
with the power unit connected to an earthed or grounded
power outlet.
• Connect the power unit to an earthed or grounded
power outlet.
• Open the cover on the residual-current device to
access the switch (1) and test button (2).
• Set the control in the residual-current device in
position 1.
• Press the test button. The residual-current device
must trigger to disconnect the unit from the power
supply.
• Reset the residual-current device by first setting the
switch to 0 and then to 1.
•Refit and tighten the cover.
The residual-current device must be tested every two
weeks with the test button.
!
WARNING! Never use a machine that has
faulty safety equipment! If your machine
fails any checks contact Discount-
equipment to get it repaired.
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English – 7
ASSEMBLING AND ADJUSTMENTS
Install the power unit
Place the power unit on the workplace, making sure that it is standing on a stable surface and that it is protected from
water spray.
Type of installation
When the power unit is connected to an electrical installation protected by a Residual Current Circuit-Breaker this must
be of type B (fig.1), whereas an installation protected by a type A Residual Current Circuit-Breaker must support
connection to its primary side, i.e. upstream of the Residual Current Circuit-Breaker (fig. 2).
Local expertise may be able to recommend safe alternatives to the above connections. If you encounter a situation
where you are uncertain you should allways ask an expert. Contact Discount-equipment.
A - Power supply
B - Residual-current device type B
C - Residual-current device type A
D - Connector
E - Built in residual-current device type B
F - Other equipment
G - Power pack
H - Power tool
J - PP65
E
FJ
G
H
DD
BC
G
H
J
D
Fig. 1 Fig. 2
F
D
AA
E
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ASSEMBLING AND ADJUSTMENTS
8 –
English
Connect a po wer source
F or maximum performance, the power unit should be
connected to an earthed or grounded 3-phase socket
outlet. For more information, see the ”Technical data”
section.
In the lower region of the input voltage range there is a
reduction in available output power.
If a 3-phase electrical connection is not available, the
power unit can also be connected to a 1-phase socket
outlet. Use the supplied adapter cable for 1-phase
connection. The output at 1-phase operation is
substantially lower than at 3-phase operation. For more
information, see the ”Technical data” section.
• Before connecting a power tool to the power take-off
of the power unit, always check that the pins in the
power tool connector are not bended or damaged.
• During operation, fit together the covers for the cable
and the power unit to avoid dirt entering the covers
which could damage the connector.
A gasoline or diesel driven generator can be used as a
power source if sufficiently powerful. See typical
generator operation cases in Technical Data. The
generator must be earthed or grounded to safeguard the
function of the power unit.
Software settings
The f ollowing settings should be made before the power
unit is commissioned. See instructions in the "Menu
system" section for additional information.
• Set time and date. (SETTINGS>TIME & DATE)
• Select the required display language.
(SETTINGS>SET LANGUAGE)
• Select the required units. (SETTINGS>SET UNITS)
Bef ore starting
Perform daily maintenance.
See instructions in the section "Maintenance".
NOTICE! A generator which on some occasion
generates an input voltage outside the voltage range
specified in the technical data can damage the power
unit.
!
WARNING! Please read the operator’s
manual carefully and make sure you
understand the instructions before using
the machine.
Wear personal protective equipment. See
instructions under the heading ”Personal
protective equipment”.
Make sure no unauthorised persons are
in the working area, otherwise there is a
risk of serious personal injury.
Check that the machine is assembled
correctly and do not show any signs of
damage.
NOTICE!
The generator must be earthed or grounded to
safeguard the function of the power unit.
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OPERATING
English – 9
General safety precautions
Work area safety
•Keep work area clean and well lit. Cluttered or dark
areas invite accidents.
•Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust. Power tools
create sparks which may ignite the dust or fumes.
•Keep children and bystanders away while
operating a power tool. Distractions can cause you
to lose control.
Electrical safety
•Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power
tools. Unmodified plugs and matching outlets will
reduce the risk of electric shock.
•Avoid body contact with earthed or grounded
surfaces, such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric
shock if your body is earthed or grounded.
•Do not expose power tools to rain or wet
conditions. Water entering a power tool will increase
the risk of electric shock.
•Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, charp edges or
moving parts. Damaged or entangled cords increase
the risk of electric shock.
•When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of a
cord suitable for outdoor use reduces the risk of
electric shock.
•If operating a power tool in a damp location is
unaviodable, use a ground fault circuit interrupter
(GFCI) protected supply. Use of an GFCI reduces
the risk of electric shock.
• When operating the power tool in damp environments,
use an extension cord suitable for outdoor use.
Personal safety
•Stay alert, watch what you are doing and use
common sense when operaing a power tool. Do
not use a power tool while you are tired or under
the influence of drugs, alcohol or medication. A
moment of inattention while operating power tools
may result in serious personal injury.
•Use personal protective equipment. Always wear
eye protection. Protetctive equipment such as dust
mask, non-skid safety shoes, hard hat, or hearing
protection used for appropriate conditions will reduce
personal injuries.
•Prevent unintentional starting. Ensure the switch
is in the OFF-position before connecting to power
source and/or battery pack,picking up or carrying
the tool. Carrying power tools with your finger on the
switch or energising power tools that have the switch
on invites accidents.
•Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may result
in personal injury.
•Do not overreach. Keep proper footing and
balance at all times. This enables better control of
the power tool in unexpected situations.
•Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing and gloves
away from moving parts. Loose clothes, jewellery or
long hair can be caught in moving parts.
•Wear protective hair covering to contain long hair.
Loose clothes, jewellery or long hair can be caught in
moving parts.
•If devices are provided for the connection of dust
extraction and collection facilities, ensure that
these are connected and properly used. Use of
dust collection can reduce dust-related hazards.
Power tool use and care
•Do not force the power tool. Use the correct power
tool for your application. The correct power tool will
do the job better and safer at the rate for which it was
designed.
•Do not use the power tool if the switch does not
turn it on and off. Any power tool that cannot be
controlled with the switch is dangerous and must be
repaired.
•Disconnect the plug from the power source and/or
the battery pack from the power tool before
making any adjustments, changing accessories,
or storing power tools. Such preventive safety
measures reduce the risk of starting the power tool
accidentally.
•Store idle power tools out of the reach of children
and do not allow persons unfamiliar with the
power tool or these instructions to operate the
power tool. Power tools are dangerous in the hands
of untrained users.
•Maintain power tools. Check for misalignment or
binding of moving parts, breakage of parts and
any other condition that may affect the power
tool´s operation. If damaged, have the power tool
repaired before use. Many accidents are caused by
poorly maintained power tools.
•Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges are
less likely to bind and are easier to control.
•Use the power tool, accessories and tool bits etc.
in accordance with these instructions, taking into
account the working conditions and the work to
be performed. Use of the power tool for operations
different from those intended could result in
hazardous situations.
Service
•Have your power tool serviced by a qualified
repair person unsing only identical replacement
parts. This will ensure that the safety of the power tool
is maintained.
!
WARNING! Read all safety warnings and
all instructions. Failure to follow the
warnings and instructions may result in
electric shock, fire and/or serious injury.
IMPORTANT! Save all warnings and instructions for
future reference. The term ”power tool” in the warnings
refers to your mains-operated (corded) power tool or
battery-operated (cordless) power tool.
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OPERATING
10 – English
Always use common sense
It is not possible to cover every conceivable situation you
can face. Always exercise care and use your common
sense. If you get into a situation where you feel unsafe,
stop and seek expert advice. Contact Discount-
equipment. Do not attempt any task that you feel unsure
of!
Protective equipment
General
Do not use the machine unless you are able to call for
help in the event of an accident.
Personal protective equipment
You must use approved personal protective equipment
whenever you use the machine. Personal protective
equipment cannot eliminate the risk of injury but it will
reduce the degree of injury if an accident does happen.
Ask your dealer for help in choosing the right equipment.
Always wear:
• Protective helmet
• Hearing protection
• Protective goggles or a visor
• Breathing mask
• Heavy-duty, firm grip gloves.
• Tight-fitting, heavy-duty and comfortable clothing that
permits full freedom of movement.
• Boots with steel toe-caps and non-slip sole
Be careful as clothing, long hair, and jewellery can get
caught in moving parts.
Other protective equipment
• Fire fighting equipment
• Always have a first aid kit nearby.
Power pack safety precautions
This section describes basic safety directions for using
the machine. This information is never a substitute for
professional skills and experience.
• Please read the operator’s manual carefully and make
sure you understand the instructions before using the
machine.
• Keep in mind that the operator is responsible for
accidents or hazards occuring to other people or their
property.
• All operators shall be trained in the use of the
machine. The owner is responsible for ensuring that
the operators receive training.
• The machine must be kept clean. Signs and stickers
must be fully legible.
!
WARNING! The use of products such as
cutters, grinders, drills, that sand or form
material can generate dust and vapors
which may contain hazardous chemicals.
Check the nature of the material you
intend to process and use an appropriate
breathing mask.
!
WARNING! Long-term exposure to noise
can result in permanent hearing
impairment. So always use approved
hearing protection. Listen out for
warning signals or shouts when you are
wearing hearing protection. Always
remove your hearing protection as soon
as the engine stops.
!
WARNING! There is always a risk of
crush injuries when working with
products containing moving parts. Wear
protective gloves to avoid body injuries.
!
WARNING! Sparks may appear and start
a fire when you work with the machine.
Always keep fire fighting equipment
handy.
!
WARNING! Read all safety warnings and
all instructions. Failure to follow the
warnings and instructions may result in
electric shock, fire and/or serious injury.
!
WARNING! The machine can be a
dangerous tool if used incorrectly or
carelessly, which can cause serious or
fatal injury to the operator or others.
Never allow children or other persons
not trained in the use of the machine to
use or service it. Never allow anyone else
to use the machine without first ensuring
that they have read and understood the
contents of the operator’s manual.
Never use the machine if you are
fatigued, while under the influence of
alcohol or drugs, medication or anything
that could affect your vision, alertness,
coordination or judgement.
!
WARNING! Unauthorized modifications
and/or accessories may lead to serious
injury or death to the user or others.
Do not modify this product or use it if it
appears to have been modified by others.
Never use a machine that is faulty. Carry
out the safety checks, maintenance and
service instructions described in this
manual. Some maintenance and service
measures must be carried out by trained
and qualified specialists. See
instructions under the heading
Maintenance.
Always use genuine accessories.
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OPERATING
English – 11
Work safety
Work area safety
• Always check and mark out where gas pipes are
routed. Cutting close to gas pipes always entails
danger. Make sure that sparks are not caused when
cutting in view of the risk of explosion. Remain
concentrated and focused on the task. Carelessness
can result in serious personal injury or death.
• Make sure that no pipes or electrical wires are routed
in the work piece or in the working area.
• Make sure that electrical cables within the working
area are not live.
• Never start to work with the machine before the
working area is clear and you have a firm foothold.
• Do not use the machine in bad weather, such as
dense fog, heavy rain, strong wind, intense cold, etc.
Working in bad weather is tiring and can lead to
dangerous conditions, e.g. slippery surfaces.
Electrical safety
•Never use the tool without the residual-current device
delivered with the tool.
• The machine should be connected to an earthed or
grounded outlet socket.
• Check that the mains voltage corresponds with that
stated on the rating plate on the machine.
• Check that the cord and extension cord are intact and
in good condition.
• Keep the connector dry and off the ground.
• Never use the machine if any cable or plug is
damaged, but hand it in to an authorized service
workshop for repair.
• To avoid overheating do not use the extension cord
while it is rolled up.
Personal safety
•Never leave the machine unsupervised with the motor
running.
• Always unplug the power supply to the power pack for
longer work breaks.
• Never work alone, always ensure there is another
person close at hand.Apart from being able to receive
help to assemble the machine, you can also get help
if an accident should occur.
• People and animals can distract you causing you to
lose control of the machine. For this reason, always
remain concentrated and focused on the task.
• People that need to be in close proximity of the
machine must wear hearing protection as the sound
level when cutting exceeds 85 dB(A).
• Always work in a manner that permits easy access to
the emergency stop.If an emergency situation should
arise anyway, push the red emergency stop button on
the power pack or the stop button on the remote
control.
Use and care
This machine is only intended for use together with the
intended Husqvarna products. All other use is forbidden.
• The machine is intended for use in industrial
applications by experienced operators.
• Inspection and/or maintenance should be carried out
with the motor switched off and the plug disconnected.
• Always switch off the machine before you move it.
• Observe care when lifting.You are handling heavy
parts, which imply the risk of pinch injuries or other
injuries.
• Never pull out the power cable without first switching
off the power pack and waiting for the engine to come
to a complete halt.
• Do not overload the machine. Overloading can
damage the machine.
• Check that all couplings, connections and cables are
intact and free from dirt.
Transport and storage
• Always switch of the power pack and pull out the
electric cable before moving the equipment.
• Secure the equipment during transportation in order
to avoid transport damage and accidents. If the power
unit was purchased together with wall saw equipment
WS220, it can easily be stored in the designated place
in the accompanying transport trolley.
• Store the equipment in a lockable area so that it is out
of reach of children and unauthorized persons.
• Store the machine and its equipment in a dry and frost
proof place.
• Do not expose the unit to temperatures below -22 °F
or over 122 °F or to direct sunlight.
!
WARNING! There is always a risk of
shocks from electrically powered
machines. Avoid unfavourable weather
conditions and body contact with
lightning conductors and metal objects.
Always follow the instructions in the
Operator’s manual to avoid damage.
!
WARNING! Do not wash the machine
with water, as water can enter the
electrical system or the engine and
cause damage to the machine or short
circuit.
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12 – English
MENU SYSTEM
General
Display texts are illustrated in English in the manual, but will appear in the chosen language on the product display.
When K6500 is running the display will turn off on the power pack.
Use the arrow keys (2) to scroll in the menus and the "OK" button (1) to confirm the selection. Use the ”back” button
(3) to go back in the menus.
First start-up
At the first start-up of the power pack the following settings must be made:
• LANGUAGE (1) Select the required display language.
• TIME FORMAT (2) Select the required time format.
• SET TIME (3) State the current time.
• DATE FORMAT (4) Select the required date format.
• SET DATE (5) State the current date.
When these settings have been made the main display is shown with information about the connected tool (6). Please
observe, the illustration shows an example.
OK
2
31
21 JUN 12:45
K6500
MENY
READY
OK
DATE FORMAT
DD.MM.YYYY
YYYY/DD/MM
YYYY-MM-DD
SET TIME
12:59PM
SET TIME WITH
STEP FORWARD WITH OK
OK
SET DATE
2010-04-22
SET DATE WITH
STEP FORWARD WITH OK
OK
OK
TIME FORMAT
12h
SET FORMAT WITH
STEP FORWARD WITH OK
OK
LANGUAGE
SVENSKA
FRANÇAIS
ENGLISH
DEUTSCH
OK
1
2
6
3
5
4
21 JUN 12:45
21 JUN 12:45 21 JUN 12:45
21 JUN 12:45 21 JUN 12:45
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English – 13
MENU SYSTEM
Menu overview
See following page for an explanation of each menu.
> MENU
SERVICE
SETTINGS
21 JUN 12:45
>> SERVICE
ERROR LOG
PRODUCT INFO
TOTAL RUNTIME
[12:24:42]
21 JUN 12:45
>>> RUNTIME
CURRENT RUNTIME
[2:35:42]
21 JUN 12:45
CLEAR RUNTIME
TIME COUNTER
[OFF]
TIME FORMAT
[24h]
SET DATE
[2010-21-06]
SET TIME
[12:45]
DATE FORMAT
[YYYY-MM-DD]
21 JUN 12:45>>> TIME & DATE
>>> ERROR LOG
ERROR 1
ERROR 2
21 JUN 12:45
OK
1
2
3
4
5
6
7
9
10
16
17
18
19
20
22
11
12
13
14
OK
>>> PRODUCT INFO
PP65
21 JUN 12:45
K6500
OK
LINE VOLTAGE
[ 230V/ 230V/ 230V]
8
21 JUN 12:45
CONNECT UNIT
NO CONNECTION
MENY
OK
21 JUN 12:45
K6500
MENY
READY
OK
>> SETTINGS
RUN TIME
TIME & DATE
[12:45 - 2010-21-06]
LANGUAGE
[ENGLISH]
21 JUN 12:45
SET UNITS
[METRIC]
FACTORY SETTINGS
15
DM 650
GEAR 1 2
RPM
Ø (mm)
21 JUN 12:45
246 532
500 225
23
24
25
21
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MENU SYSTEM
14 – English
Menu system explanation
CONNECT UNIT (1)
This image is shown if the power unit is not connected to
any tool. Connect the intended tool.
Electronic gear
When the intended tool is connected, the start screen (2)
is displayed. Press the menu button to start the settings
(3) and service (4) menus.
An illustration will be displayed when operating the
DM650 showing the selected electronic gear (23), current
rpm for mechanical gears 1 and 2, and recommended
bore diameter for these gears (24).The current feeder
load (25) of the drill will also be shown.
SETTINGS (3)
The ”Settings” menu consists of sub-menus, which in turn
consist of a number of part menus.
RUN TIME (11)
Run time
TIME COUNTER (16)
On activation, a stop-watch is started to count the time the
tool is active.
CLEAR RUNTIME (17)
Used to reset the stop-watch.
CURRENT RUN TIME (18)
Current running time
TIME AND DATE (12)
Set time and date.
SET TIME (19)
State the current time.
SET DATE (20)
State the current date.
TIME FORMAT (21)
Select the required time format. Choose from between
the following options:
• 12 h
• 24 h
DATE FORMAT (22)
Select the required date format. Choose from between
the following options:
• YYYY-MM-DD
• YYYY/DD/MM
• DD/MM/YYYY
LANGUAGE (13)
Select the required display language.
FACTORY SETTING (15)
Resetting to factory defaults:
• Display language (English standard)
• Time format (12h standard)
• Date format (YYYY-MM-DD standard)
SERVICE (4)
The ”Settings" menu consists of sub-menus, which in turn
consist of a number of part menus.
ERROR LOG (5)
List of errors (9)
TOTAL RUNTIME (6)
The machine’s total operating time is displayed.
VOLTAGE (7)
Connected input voltage of the machine.
PRODUCT INFO (8)
Information about the unit and the connected tool is
shown (10).
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MAINTENANCE
English – 15
General
The life span of the machine can be reduced and the risk
of accidents can increase if machine maintenance is not
carried out correctly and if service and/or repairs are not
carried out professionally. If you need further
information please contact Discount-equipment.
Daily maintenance
• Check that the machine’s safety equipment is
undamaged. See instructions in the section
"Machine’s safety equipment".
• Check that the cables including any extension leads
are intact and in good condition.
• Always clean all the equipment at the end of the
working day. Use a heavy-duty hand-held brush or a
large paint brush.
• Make sure to keep the connectors and pins clean.
Clean with a rag or brush.
Air filter
Check the air filter and replace if necessary.
• Dismantle the air filter cover. Use torx key no. 27.
• Unsnap the metal frame to access the cover.
• Change the filter.
Service
!
WARNING! The user must only carry out
the maintenance and service work
described in this manual. More extensive
work must be carried out by an
authorized service workshop.
NOTICE! Do not use a high pressure washer to clean
the machine. The high pressure jet can damage seals
and lead to water and dirt permeating into the machine,
resulting in serious damage.
NOTICE! The air filter must not be cleaned or blown
clean with compressed air. This will damage the filter.
A blocked air filter can cause power unit overheating.
!
WARNING! All types of repairs may only
be carried out by authorised repairmen.
This is so that the operators are not
exposed to great risks.
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16 – English
MAINTENANCE
Error messages
In case of any faults, a fault message (1) and a fault code (2) appears on the display.
Measures for acknowledging fault messages:
• Press ”OK” on the display or activate the throttle control on the connected tool. No further action is required if the
fault message is deleted.
If the system freezes and an acknowledgment can not be made: Pull out the connector from the earthed socket outlet,
reconnect the power source. See instructions in the section "Assembling and adjustments".
If the fault persists, follow the instructions given in the troubleshooting guide or get in touch with an authorized dealer.
Please observe, the illustration shows an example.
The power unit software can be updated. Contact Discount-equipment for further information.
Troubleshooting schedule
Error messages are illustrated in the language you have chosen on the product alternatively in English.
* XX different numbers depending on the tool that is connected to the power unit.
Fault Code Error messages Cause Steps
F0101 Overcurrent detected Active tool current
too high
Contact Discount-equipmentif the
problem remains.
F0103 Fault detected in hardware Hardware fault Contact Discount-equipment if the
problem remains.
F0104 Error detected on the voltage bus Tool voltage error Check the power supply
F0105 High voltage detected on voltage bus.
Check the power supply connection.
Brakes applied too
hard
Contact Discount-equipment if the
problem remains.
F0106 Temperature in the IGBT module too
high
Power pack
overheated
Check the fan and filter and allow the
system to cool down.
F0107 Emergency stop switch pressed The emergency stop
is pressed in. Reset the emergency stop
FXX08* High motor temperature detected
Tool motor
temperature is too
high
Increase the flow of water coolant.
Refer to Technical Data in the
instruction manual for the connected
tool.
F0109 Low voltage detected on voltage bus.
Check the power supply connection.
Internal power pack
failure Check input power or contact Discount-
equipment
F0111 The clock has stopped, please
correct it if neccessary.Clock stopped Contact Discount-equipment for
a battery change.
F0112 Low input voltage detected Input voltage too low Check minimum input power in manual
F0113 High input voltage detected Input voltage too
high
Check maximum input power in
manual
FXX14* Tool temperature sensor error
detected
Interruption or short
circuit in the
temperature sensor.
Contact Discount-equipment
F0118 Fault detected in hardware Hardware fault Contact Discount-equipment if the
problem remains.
F0119 Temperature in the PP too high Power pack
overheated
Check the fan and filter and allow the
system to cool down.
2011-09-09 12:45
CODE: F0109 OK
Low voltage detected on voltage bus.
Check the power supply connection.
OK
1
2
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English – 17
TECHNICAL DATA
Technical data
Typical generator operation cases
Dimensions
Recommended cable dimensions
Engine PP65
Max. output, kW 6,5
Rated current 3-phase at 400V, A 12
Rated current 1-phase, A 15/16
3-phase voltage in, V 200-480, 50-60 Hz
1-phase voltage in, V 220-240, 50-60 Hz
Power supply
3 phase L1+L2+L3+N+PE/L1+L2+L3+PE
Single-phase L+N+PE
Weight, kg/lbs 9,5/20,9
PP65, output Generator output voltage (V) Minimum recommended
generator output (kVA)
3 phase Full power 3x400, 3x416, 3x440, 3x480 10
Decreased power 3x208, 3x220, 3x240
Single-phase Decreased power 220-240 5
NOTICE! Good motor performance depends on proper voltage.Extension cables that are too long and/or which have
a gage that is too small, reduce power to the motor under load, resulting in reduced output or malfunctions.
351 mm
184 mm
419 mm
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EXPLICATION DES SYMBOLES
French – 19
Symboles sur la machine
AVERTISSEMENT! La machine utilisée
de manière imprudente ou inadéquate
peut devenir un outil dangereux, pouvant
causer des blessures graves voire
mortelles à l’utilisateur et aux autres
personnes présentes.
Lire attentivement et bien assimiler le
manuel d’utilisation avant d’utiliser la
machine.
Toujours utiliser:
• Casque de protection homologué
• Protecteurs d’oreilles homologués
• Lunettes protectrices ou visière
• Masque respiratoire
Les contrôles et/ou les entretiens
doivent être effectués avec le moteur à
l’arrêt et la prise électrique débranchée.
Marquage environnemental. Ce
symbole figurant sur le produit ou sur son
emballage indique que ce produit ne peut
pas être traité comme déchet ménager. Il
doit être collecté et amené à une
installation de récupération appropriée
de déchets d’équipements électriques et
électroniques.
En veillant à ce que ce produit soit correctement éliminé,
vous pouvez contribuer à prévenir les conséquences
négatives potentielles sur l’environnement et les
hommes, qui pourraient sinon être le résultat d’un
traitement incorrect des déchets de ce produit.
Pour des informations plus détaillées sur le recyclage de
ce produit, contactez votre commune ou le magasin où
vous avez acheté le produit.
Les autres symboles/autocollants présents sur la
machine concernent des exigences de certification
spécifiques à certains marchés.
Explication des niveaux
d'avertissement
Il existe trois niveaux d'avertissement.
AVERTISSEMENT!
REMARQUE !
ATTENTION !
!
AVERTISSEMENT! Symbole utilisé en
cas de risque de blessures très graves
ou de mort pour l'utilisateur ou de
dommages pour les environs si les
instructions du manuel ne sont pas
suivies.
!
REMARQUE ! Symbole utilisé en cas de
risque de blessures pour l'utilisateur ou
de dommages pour les environs si les
instructions du manuel ne sont pas
suivies.
ATTENTION ! Symbole utilisé en cas de risque de
dommages pour les matériaux ou la machine si les
instructions du manuel ne sont pas suivies.
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SOMMAIRE
20 – French
Sommaire Contrôler les points suivants
avant la mise en marche:
EXPLICATION DES SYMBOLES
Symboles sur la machine ...................................... 19
Explication des niveaux d'avertissement .............. 19
SOMMAIRE
Sommaire ............................................................. 20
Contrôler les points suivants avant la mise en
marche: ................................................................. 20
PRÉSENTATION
Cher client, ............................................................ 21
Conception et propriétés ....................................... 21
PP65 ..................................................................... 21
QUELS SONT LES COMPOSANTS?
Quoi est quoi dans le groupe moteur ? ................. 22
ÉQUIPEMENT DE SÉCURITÉ DE LA MACHINE
Généralités ........................................................... 23
MONTAGE ET RÉGLAGES
Installation de l’unité électrique ............................. 24
Type d’installation ................................................. 24
Branchez une source électrique ........................... 25
Paramètres de logiciel .......................................... 25
Avant le démarrage ............................................... 25
COMMANDE
Instructions générales de sécurité ........................ 26
Équipement de protection ..................................... 27
Consignes de sécurité relatives au bloc
d’alimentation ........................................................ 28
Sécurité du travail ................................................. 28
Transport et rangement ......................................... 29
SYSTÈME DE MENUS
Généralités ........................................................... 30
Première mise en marche ..................................... 30
Vue d'ensemble des menus .................................. 31
Présentation du système de menus ..................... 32
ENTRETIEN
Généralités ........................................................... 33
Entretien quotidien ................................................ 33
Filtre à air .............................................................. 33
Service .................................................................. 33
Messages d’erreur ................................................ 34
CARACTÉRISTIQUES TECHNIQUES
Caractéristiques techniques ................................. 35
Dimensions recommandées des câbles ............... 35
DECLARATION DE GARANTIE ETATS-UNIS
POLITIQUE DE GARANTIE ................................. 36
EQUIPEMENT ...................................................... 36
!
AVERTISSEMENT! La découpe,
particulièrement la découpe à SEC
soulève la poussière générée par le
matériau coupé qui contient souvent de
la silice. La silice est composée de sable,
de quarts d’argile, de granit et de
nombreuses autres substances
minérales et rocheuses. L’exposition à
une quantité excessive d’une telle
poussière peut causer:
Des maladies respiratoires (altérant les
facultés respiratoires), y compris
bronchites chroniques, silicose et
fibrose pulmonaire dues à une
exposition à la silice. Ces maladies
peuvent être fatales;
Irritation cutanée et démangeaisons.
Des cancers selon NTP* et IARC* */
National Toxicology Program,
International Agency for Research on
Cancer
Prendre des mesures préventives:
Éviter l’inhalation et le contact avec la
peau de la poussière, des vapeurs et des
fumées.
L’utilisateur et les personnes présentes
sur le site doivent porter des protections
respiratoires appropriées telles que des
masques spécialement prévus pour
filtrer les particules microscopiques.
(Voir OSHA 29 CFR Partie 1910.1200)
Couper si possible en utilisant le jet
d'eau afin de réduire la poussière
dispersée.
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