Discount Equipment SS-16 User manual

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OPERATORS MANUAL
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We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman,
Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power
Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,
Skytrak, Tsurumi, Husquvarna Target, Stow, Wacker, Sakai, Mi-T-M, Sullair, Basic, Dynapac,
MBW, Weber, Bartell, Bennar Newman, Haulotte, Ditch Runner, Menegotti, Morrison, Contec,
Buddy, Crown, Edco, Wyco, Bomag, Laymor, EZ Trench, Bil-Jax, F.S. Curtis, Gehl Pavers, Heli,
Honda, ICS/PowerGrit, IHI, Partner, Imer, Clipper, MMD, Koshin, Rice, CH&E, General Equip-
ment ,Amida, Coleman, NAC, Gradall, Square Shooter, Kent, Stanley, Tamco, Toku, Hatz,
Kohler, Robin, Wisconsin, Northrock, Oztec, Toker TK, Rol-Air, APT, Wylie, Ingersoll Rand /
Doosan, Innovatech, Con X, Ammann, Mecalac, Makinex, Smith Surface Prep,Small Line,
Wanco, Yanmar
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commercial and industrial quality parts and equipment sales.
561-964-4949
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E-SS-16/18-IE-2198
.
READ AND UNDERSTAND THESE INSTRUCTIONS THOROUGHLY
BEFORE ATTEMPTING TO OPERATE THIS EQUIPMENT.
Death or serious injury could occur if the machine is used improperly.
; . .
• 'SAFETY
MESSAGESR
C~ "< • CC
The safety instructions are proceeded by a graphic alert message of
DANGER, WARNING or CAUTION.
E·~~t9J~;B
A safety instruction that advises that death or
serious injury
will result if instructions are not
follov,ed and caution exercised.
Cw AR NIN;
A safety instruction that advises that death or
serious injury can result if instructions are not
follov,ed and caution exercised.
(CAUTION)
A safety instruction that advises that injury could
result
if instructions are not fo1IO\'led.
GASOLINE POWERED EQUIPMENT
1111111
_..., __ The engine exhaust from this product ~
contains chemicals knOwn, in certain 4iJlb
[y/ARNIN'fl quantilies, to cause cancer, birth defects or ~
· other reproductive harm.
ll
!!!!:;;;;;;;;;;:;!:!!_111 Do not operate gasoline powered
,,,,, l[ej:•;-1'.' equipment 'Nith.out.adeq~a~e.Ventilation.
~ Lh.. :!1~ Carbon monoxide 1s an rnvrs1b!e, odorless
gas that can kill.
ELECTRIC POWERED EQUIPMENT
ELECTRICAL HAZARD - Be sure ~
[{•ZJ~@3itJ equipment is p~operly gro~nded_. Fa~l~re to Z
comply could kill or result in serious tnJury. '1
PLEASE FILL IN INFORMATION AND SAVE
r----------------------------,
I I
1 . Date of Purchase 1
I I
1 Name
of Machine 1
: Model# :
:
Serial# :
1 Belt Size(s) :
~----------------------------~
.. ':!Jfi..:. '. o, 7 '
. ; '
·W~~NING
Jl
' ' .
'•.
The engine exhaust from this product contains chemicals known to the State
of California to cause cancer, birth defects or other reproductive harm.
This equipmentv,il/ create
dust from the material being removed. That dust
may contain a chemical kno\vn to the State of California to cause cancer
and/or birth defects or other reproductive harm. As
an example, paints and
concrete contain chemicals kno\vn to the State
of California to cause cancer
and/or birth defects
or other reproductive harm. Check the chemical
properties
of the material to be removed and take appropriate precautions.
It is the operator's responsibility to keep other people (workers, pedestrians,
bystanders, etc.) away during operation. Block off the work area in all
directions
\Vith roping, safety netting, etc. for a safe distance. Failure to do
so may result in others being injured by flying debris or exposing them to
harmful dust and noise.
This saw v,as designed for use \1
1ith steel core diamond blades only.
The operator assumes full responsibility for using any other type
of blade.
EDCO does
NOT recommend the use of abrasive blades.
[WARNINij
GENERAL INSTRUCTIONS
(CAUTIONJ
• Read and understand the instructions, including the engine
manual. Different models may have different parts and
controls.
• Equipment should only be operated by trained personnel in
good physical condition and mental health (not fatigued).
The
operator and maintenance personnel must be
physically able to handle the bulk weight and power
of this
equipment.
• This is a one person tool. Maintain a safe operating
distance to other personnel.
• This equipment is intended for commercial use.
•
For the operators safety and the safety of others, always
keep all guards
in place during operation.
• Keep
body parts and loose clothing away from moving
parts. Failure to do so could result in dismemberment
or
death.
• Never let equipment run unattended.
2
• Do not lend or rent this equipment without including the
operation
instructions for the machine and the engine.
•
Wear proper safety attire when operating this machinery.
The operator must wear approved safety equipment
appropriate for the job, such as a hard hat, safety shoes,
hearing protection, ncin-fogging vented safety goggles
or
face mask, and back support. Wear an approved
dusl/particle
respirator when removing hazardous material.
•
Do not modify the machine. Use only genuine EDCO parts
and accessories. Repairs and service should be performed
by approved EDCO dealers or repair technicians.
• Stop engine/motor when adjusting, servicing or fueling.
• Gasoline is extremely flammable and poisonous. It should
only be dispensed in well ventilated areas, and with a cool
engine.
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E-ss.16/!B•IE-2/98
SS-16/18 SAFETY INSTRUCTIONS
[WARNING]
Read and understand these instructions completely
before starting or using machine.
MACHINE PRECAUTIONS
1. Wear appropriate clothing, footwear, and safety attire
when operating this machinery. Do not wear loose
clothing that can get tangled
in moving parts. Steel toe
safety shoes, padded gloves and ~ (\
safety glasses should be worn. ~ ~
~-···0~
2. Eye and ear protection must be worn at all times when
the machine
is in use. During normal operation, sound
levels exceed 92 dB(A).
3. Wear
an approved dusUparticle respirator when
removing hazardous material or when sawing dry.
4. Maintain a safe operating di~tance to other personnel.
5. Maintain a safe operating distance from flammable
materials. Sparks from the cutting-action
of this saw
can ignite flammable materials or vapors.
6. Obtain the engine manual. Read it and understand it
before continuing. Follow the engine manual for
break-in instructions.
7. This concrete I asphalt saw is designed to cut flat,
horizontal concrete or asphalt slabs using diamond
saw blades. It
is controlled by a single operator from a
position at the rear
of the saw.
8. Read and follow all safety labels.
9. Avoid deck inserts, pipes, columns, ope,nings,
electrical outlets, or any objects protruding from slab
surface.
10. Stay alert; use common sense, and avoid unsafe
conditions.
Specifications
WEIGHT (approximate - may vary depending on options)
SS-16 ......................460 lbs (209 kg)
SS-18 ......................475 lbs (216 kg)
BLADE DIAMETER (maximum)
SS-16......................
16 in. (40.64 cm)
SS-18 ......................18
in. (45.72 cm)
ARBOR SHAFT
SS-16 & SS-18........1 in. diameter (2.54 cm)
ARBOR SPEED (maximum)
SS-16 ......................3600
RPM
SS-18 ......................2800 RPM
3
OWNER RESPONSIBILITIES:
1. Provide all instruction manuals for the operator to fully
read and understand.
2. Provide proper training and instruction to the
operator.
3. Maintain safety decals on the machine.
4. Maintain the machine in safe operating condition with
all guards securely
in place, all mechanical fasteners
tight, all controls in working orde~. and the saw
configured for the job application.
5. Maintain a copy of the saw operators manual and
engine manual with the machine for reference at
all
times.
6. Never allow anyone to operate the saw in an impaired
physical or mental state.
OPERATOR RESPONSIBILITIES:
1. Be familiar with
all aspects of the machine's operation
and controls before starting the engine/motor.
2. Use the correct blade for the job including rated RPM,
diameter and proper mounting size configuration.
3. Never operate the saw while under the influence of
drugs or alcohol, while taking medications that impair
the senses or reactions,
or when excessively tired or
under stress.
4. Follow the instructions in the operators manual and
exercise caution.
5. Never leave the machine running unattended.
6. Comply with local safety and health regulations such
as ANSI
B7 .1 and OSHA regulations.
Maintenance Schedule
Follow Engine Manual Maintenance Schedule
After First 4 Hours:
• Tension Belts
As Required Thereafter:
• Tension Belts
Before Operation:
• Visually Inspect entire
machine
, Check engine oil
•
Inspect drive belts
, Inspect blade
, Inspect arbor shaft
• Inspect drive chains
Every 4 Hours:
• Grease Bearings
Daily:
, Clean & oil the air filter
(If engine· intake shows
signs that dust has
passed through the air
filter, change engine oil.)
•
Clean dust & dirt off
machine
Weekly:
• Lubricate Drive Chains
Every 50 Hours of Operation:
• Check transmission level
• Change engine oil & filter
(sooner if necessary)
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E-SS-16/18-lE-2/98
OPERATING INSTRUCTIONS
Read and understand these instructions completely
before starting or using machine.
READ
"Rx FOR CONCRETE SAWS" SAFETY INSTRUCTIONS BEFORE OPERATING
tN•JitHi
1. When loading or unloading the saw from or onto a trailer, on ramp or incline, use extreme caution and low soeed.
Blade must be raised high enough
to clear all obstacles.
2. This unit is shipped with oil but without gasoline. Check engine manual and follow manufacturers instructions on
break-in, servicing and use of engine.
3. To "free wheel" -move Clutch Cam Lever (10) to the "DISENGAGED" position. This will release the drive
mechanism and the wheels will roll freely. ·
4. Before starting -check to be sure that blade is raised -not in contact with slab surface and blade guards are in place.
Be sure you have selected the proper blade for the job and installed it properly on the arbor shaft.
5. Front and rear guides are adjustable -align saw on cutting line, adjust both front and rear guides. Be sure cutting line
is well defined for operator
to follow easily.
6. · Allow engine to warm up at half throttle before starting to cut.
7. Cut at FULL throttle. DO NOT attempt to change governor setting -it is factory set for correct speed.
8. This saw is designed to cut in a straight line. DO _NOT FORCE the saw or twist it back in line.
ENGINE STARTING:
• BEFORE starting engine -read instructions supplied by engine manufacturer.
• CHECK OIL LEVEL.
• Be sure blade
is clear of slab surface -move Clutch Cam Lever (10) to "Disengaged" position.
• Familiarize yourself with all engine and saw controls. (See Figure 1)
MODELS
WITH O UT ELECTRIC START ENGINES:
• Locate engine controls: Throttle, Choke, Stop Button
• Locate saw controls:
Blade_ Lift Controls, Water Safety Switch, Drive Selector Lever ...
• Place Water Safety Switch (6) in the "ENGINE START-DRY CUT' position or engine will not start.
• Change position of the engine-mounted STOP switch
to ON (if applicable; check engine manual).
• Follow engine manufacturers instructions
on proper starting.
• Open throttle
Y. to Y, ... allow engine to reach operating temperature ...
• NOTE: ALL CUTTING IS DONE AT FULL THROTT/-E.
MODELS WITH ELECTRIC START:
• Locate engine controls: Throttle, Choke, Ignition ON/OFF Switch
• Locate saw controls: Blade Lift Controls, Water Safety Switch, Drive Selector Lever,
..
• Place Water Safety Switch (6) in the "ENGINE START-DRY cur· position or engine will not start.
• Follow engine manufacturers instructions on proper starting.
• Momentarily change position of
the Engine Ignition Switch (5) to START. After engine starts, leave Engine
Ignition Switch
in the ON position.
• Open throttle Y. to Y, ... _allow engine to reach operating temperature ...
• NOTE: ALL CUTTING IS DONE AT FULL THROTTLE.
4
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I
I
@)
WATER FLOW- BLADE SAVER SWITCH OPERATION
FIGURE #1
0
@
E-SS-16/18-IE-2/98
1 ..........Depth Control Hand Crank
2 ..........Drive Selector Lever
3 ..........Speed Control Knob
4 ..........Throttle
5 ..........Stop or Ignition ON/OFF Switch
6 ..........Water Flow -Blade Saver Switch
7 ..........Electric Water Pump Switch
(Optional)
8 ..........Water Hose Connection -Valve
9 ..........Handles (Adjustable)
10 ........Clutch Cam Lever
11 ........Adjustable Handle Position Lock
12 ........Choke Cable Knob
13 ........Hour Meter -or-Amp. Meter
(Optional)
14 ........Depth Indicator Gauge (Optional)
15 ........Oil Alert Light (Optional)
16 ........Gasoline Fill Cap (Model SS-18)
1.
On all models, the "Water Safety Switch" must be in "START-DRY CUT" position or the engine will not start.
2. The purpose of the Water Safety Switch
is to STOP engine if water pressure drops.
3. NOTE: Water Safety Switch detects pressure and cannot.detect a clogged line between supply and coolant outlet
in
blade guard ... check to be sure water flows freely and is no1 obstructed.
4. When cutting DRY, leave switch in START-DRY CUT position.
5. When cutting WET, attach supply hose
to Water Hose Connection Valve.
6. NOTE: For units with the optional water pump, water flows through the pump assembly at
all times.
7.
If pressure from outside source, such as city water supply is adequate (2 Y, to 5 gallons per minute) optional water
pump need not be engaged.
8. With water flowing through the system freely, and engine running, change position
of the Water Safety Switch to the
WET CUT position. You have now activated the water control system.
9. Should the engine stop at this point, there
is probably not enough water flowing through the blade cooling outlet.
Check supply source:
a. Is city water valve open full?
b. Is valve on saw console open?
c. If you are using gravity feed, check the flow.
d. After fixing the water supply problem, return the Water Safety Switch to START-DRY CUT position.
e. Restart engine, following directions in the ENGINE STARTING section.
f. For saws with the optional water pump: engage the water pump; turn the Water Pump Switch to "ON".
g. With engine running, change position ofWater Safety Switch to WET CUT ..
h. Engine should continue to run.
OPTIONAL ELECTRIC WATER PUMP OPERATION
1. On all models equipped with electric pumps (12 V.D.C.), be sure there is water in the system AND water is being
supplied
to the pump. Open all water valves before turning on the pump.
2. Turn the Electric Water Pump Switch (7)
ON.
3. Never interrupt the flow ofwater to the pump while the pump is ON.
4. CAUTION: Stopping the flow of water to or from the pump while it is ON will cause the pump fuse to blow.
5.
To stop water flow, FIRST turn the Electric Water Pump Switch (7) OFF, then close all water valves.
5
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E-SS-16/18-IE-2198
COOLANT REQUIREMENTS
1. You must use water when cutting with diamond blades or abrasive blades marked as "WET CUTI/NG BLADE". A
supply of 2 Y, to 5 gallons per minute (GPM) is necessary. Attach water hose to coolant valve or pump. Adjust
valves to control the trow ofwater.
2. For diamond blades or abrasive blades marked "DRY CUTIING BLADE", water may be used for controlling dust, but
is not required for cooling.
EDCO DOES NOT RECOMMEND THE USE OF ABRASIVE BLADES.
BLADE SELECTION
1. Choose the proper blade for yourjob. Significant factors that determine blade selection include:
2. What is the hardness and composition of slab.
3. Are re-bars present?
4. What is the depth of cut?
5. What is the length of cut?
6. Give your dealer complete information. Let him advise you on blade selection.
7. Always use blades with a "Drive Pin Hole" to prevent blade from slipping.
LIFTING AND LOWERING
OF BLADES:
1. Reference Figure 1.
2. Pull knob up on the Depth Control Hand Crank (1) to lift locking pin out of stop hole in saw console.
3. Turn Depth Control Hand Crank in the direction UP/DOWN as indicatedby arrows on crank assembly.
4. Each complete turn of the crank will raise or lower blade approximately 3/16".
5. Continue turning in the "UP" direction until blade is clear ofslab surface before starting engine.
BEFORE ATTEMPTING
TO CUT ... READ AND UNDERSTAND "SELECTING
DEPTH OF CUT" INSTRUCTIONS BELOW.
SELECTING DEPTH OF CUT
1. Depth ofcut is selected by turning Depth Control Hand Crank. (1)
2. Position saw over cutting line.
3. Blade should be raised and engine at full throttle.
4. If cutting WET: Be sure water is flowing freely to the blade.
5. Pull knob up on the Depth Control Hand Crank (1) to lift locking pin out of stop hole in saw console.
6. Slowly turn hand crank in DOWN direction.
7. Continue turning until blade has penetrated slab to desired depth. MAXIMUM DEPTH OF CUT:
8. Each complete turn of the cra.nk will lower blade approximately 3/16". for
t4" diameter blade..........4 Y."
9. Never cut deeper than is necessary. for 16" diameter blade..........5 Y."
for 18" diameter blade..........6 Y."
The depth of cut can be controlled two different ways:
1. Mark blade prior to starting cut.
b. Use heavy permanent marking pen.
c. Measure back from the blade edge the dapth you wish to cut.
d. Mark blade with heavy line. This line will be visible as blade is turning.
e. When mark reaches slab surface, cutting depth has been reached.
2. Lower blade until approximate depth has been reached.
a. Raise blade, counting the number of turns on the Depth Control Hand Crank and stop saw.
b. Move the saw away from the cut and measure depth with ruler.
c. Adjust depth accordingly.
Once desired depth is reached, drop lock
pin into hole in console. Blade will be locked at this selected depth.
6
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E-SS-16/18-IE-2/98
WARNINW
CUTTING SPEED
CUTTING CAN
BE DONE IN THE FORWARD DIRECTION ONLY.
1. The "Drive Selector Lever'' (2) controls the forward and reverse movement of the saw.
2. Gradually move the Drive Selector Lever (2) from 'Neutral' to 'Forward'. Once the desired forward cutting speed is
reached, turn the "Speed Control Knob" (3) counter-clockwise until the Drive Selector Lever (2) is held in place.
3. The saw will move forward in a steady-controlled manner. The Speed Control Knob is meant to hold the machine at
a speed set by the operator. This feature works much like 'cruise-control' in a car.
3. NOTE: the Speed Control Knob moves a small bracket that hits against the rear of the Drive Selector Lever -
holding it forward at the desired setting. To disengage, move the Drive Selector Lever to the left slightly and move
lever back
to neutral. To return to this pre-set speed, move the lever forward until it latches.
4. Make small speed adjustments by turning the Speed Control Knob counter-clockwise (faster) or clockwise (slower).
5. Forward cutting speed is determined by type of blade, material to be cut and depth of cut . Cut at FULL THROTILE.
Adjust forward speed
to meet cutting conditions.
4'ARNINfil
RAISE THE SAW BLADE OUT OF THE CUT BEFORE
ATTEMPTING
TO TRANSPORT THE SAW.
ROAD SPEED
1. Road speed is attained by moving Drive Selector Lever (2) from 'Neutral' to the full 'Forward' position.
2. Saw will move forward at speeds up to 200 ft. per minute. Speed depends on engine RPM.
3. To back-up the saw: stop all forward travel, raise blade clear of slab surface, move the Drive Select Lever (2) to
'Reverse' position. For ope(ator safety, maximum reverse speed is set at a slow walking pace.
DRIVE MECHANISM
1. Forward and reverse motion of the SS-16 & SS-18 is achieved through the use of a hydrostatic transmission, chain
and friction drive mechanism engaging both rear wheels.
2. Spring tension keeps the Drive Roller firmly against the 8" rubber tired wheels, exerting more than enough pressure
and assuring you
of a smooth, even, positive drive.
3. To engage the drive mechanism, simply move the Clutch Cam Lever (10) to the "ENGAGE" position. To disengage
and stop the drive mechanism, move the Clutch Cam Lever (10) to the "DISENGAGE" position.
TO STOP CUTIING
1. Move Clutch Cam Lever (10) to the 'DISENGAGE' position; this will stop all forward speed.
2. Return Throttle (4) to idle.
3. Rotate the Speed Control Knob (3) CLOCKWISE until the Drive Selector Lever (2) is in the neutral position.
(Alternately, move the Drive Selector Lever (2)
to the left slightly and move lever back to the neutral position.)
4. Turn Depth Control hand crank CLOCKWISE until blade is clear of slab.
5. Turn off optional water pump switch (7) and turn offwater supply valve (8).
6. To stop engine -Return ON-OFF (5) switch to OFF position or push STOP button (5) and hold until engine stops.
SPECIAL INSTRUCTIONS
1. Be sure to select the proper blade for the job. See
BLADE SELECTION section
in this manual.
2. Never cut deeper than is necessary. See SELECTING
DEPTH
OF CUT section in this manual.
3. Always use blades with a "Drive Pin Hole" to prevent
blade from slipping.
4. Be sure blade is properly installed on the arbor.
5. Check arbor for wear. A worn arbor is unsafe and will
ruin a diamond blade. Tighten Arbor Blade Retaining
Cap securely.
7
6. Should engine stall while cutting, raise blade out ofcut
before re-starting.
7. Use extreme care if lowering blade into previously
made cut. Be certain the blade is aligned with cut.
DO
NOT twist or force blade.
8. DO NOT let engine labor. Should this occur, slow
forward speed or check blade specifications
to
determine. if a faster cutting blade is available. A worn ·
blade will also cause engine to labor.
To order go to Discount-Equipment.com

We sell worldwide for the brands: Genie, Terex, JLG, MultiQuip, Mikasa, Essick, Whiteman,
Mayco, Toro Stone, Diamond Products, Generac Magnum, Airman, Haulotte, Barreto, Power
Blanket, Nifty Lift, Atlas Copco, Chicago Pneumatic, Allmand, Miller Curber, Skyjack, Lull,
Skytrak, Tsurumi, Husquvarna Target, Stow, Wacker, Sakai, Mi-T-M, Sullair, Basic, Dynapac,
MBW, Weber, Bartell, Bennar Newman, Haulotte, Ditch Runner, Menegotti, Morrison, Contec,
Buddy, Crown, Edco, Wyco, Bomag, Laymor, EZ Trench, Bil-Jax, F.S. Curtis, Gehl Pavers, Heli,
Honda, ICS/PowerGrit, IHI, Partner, Imer, Clipper, MMD, Koshin, Rice, CH&E, General Equip-
ment ,Amida, Coleman, NAC, Gradall, Square Shooter, Kent, Stanley, Tamco, Toku, Hatz,
Kohler, Robin, Wisconsin, Northrock, Oztec, Toker TK, Rol-Air, APT, Wylie, Ingersoll Rand /
Doosan, Innovatech, Con X, Ammann, Mecalac, Makinex, Smith Surface Prep,Small Line,
Wanco, Yanmar
Discount-Equipment.com is your online resource for
commercial and industrial quality parts and equipment sales.
561-964-4949
visit us on line @ www.discount-equipment.com
TO PURCHASE THIS PRODUCT PLEASE CONTACT US
Select an option below to find your Equipment
Equipment Financing and
Extended Warranties Available