DLP Discovery D4100 User manual

DLP®DiscoveryTM D4100 Development Kits Assembly Guide
4 D4100 Controller Board
4 DMD Assembly
4 DMD Board
4 DMD Hardware
4 Flex Cable(s) (XGA - 1 / 1080p - 2)
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This guide describes how to assemble the components of the DLP®DiscoveryTM 4100 series of
development kits. Adhere to safety precautions when handling systems. The key components include the
D4100 Controller Board and DMD Assembly. Review safety precautions prior to geing started.
Section 1: Congurations
4Phillips head screwdriver
4Anti-static pad
4Anti-static strap
Items Needed:
Figure 1-1. DLP Discovery 4100 .7” XGA Development Kit
Figure 1-2. DLP Discovery 4100 .95” 1080p Development Kit

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Section 2: Components
1. DMD Assembly Components
1. DMD
2. DMD Mounting Hardware
3. DMD Board
4. Flex Cable(s) (XGA - 1 / 1080p - 2)
Figure 2-1. DMD Assembly Components
2. D4100 Controller Board Components:
1. DLPA200 Driver(s) (XGA - 1 / 1080p - 2)
2. DLPR410 PROM
3. USB Mini-B Connector
4. Power Connector
5. Power Socket
Figure 2-2. D4100 Controller Board Components (Top View)
6. DLPC410 Digital Controller
7. DMD Flex Cable Connector 2 (XGA – Flex 1)
8. DMD Flex Cable Connector 1 (1080p – Flex 1 & 2)
9. Power Switch
1. 2.
3. 4.

1. Connecting Flex Cable(s) to DMD Board
4Locate end of the flex cable labeled DMD END
4Position DMD Assembly face down
4Unscrew flex cable screws from backer plate
4Position backer plate under DMD board
4Align flex cable screws and pins to corresponding holes on DMD board
4Screw flex cable(s) in place making sure not to overtighten
Section 3: Hardware Setup
Backer Plate
3
Figure 3-1. Connecting Flex Cable(s) to DMD Board
a. b.
c. d.

2. Connecting Flex Cable(s) to 4100 Controller Board
4Locate end of the flex cable NOT labeled DMD END
4Position controller board to face up
4Unscrew flex cable screws from backer plate
4Position backer plate under controller board
4Align screws and pins on the flex cable to corresponding holes on controller board
4Screw flex cable(s) in place making sure not to overtighten
4
Figure 3-2. Connecting Flex Cable(s) to DMD Board
a.
b.

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PRECAUTIONS
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DLi 1809A
Before handling, assembling or operating your development kit, please read the following
precautions thoroughly. DLP®systems contain electrostatic discharge (ESD) sensitive components.
Handle with care to prevent permanent damage. The system electronics are exposed and sensitive
to electrostatic discharge, rough handling and contact with external elements. Utilize ESD
procedures and equipment for proper grounding when handling kits to avoid electrostatic
discharge damage.
ESD precautions include but are not limited to the following list:
4Discharge static electricity from your body before handling system
4 Turn o the system and any attached peripherals
4Disconnect the system and any attached peripherals from AC power
4Wear an anti-static wrist strap that is properly grounded
4Work in clean, static-safe work areas
4Handle components on static protective work surfaces (i.e. anti-static discharge mats or bags)
4Avoid touching pins and circuit boards
4Store components in anti-static bags until ready to use
4Transport system in anti-static packaging
CAUTION! Contains parts and assemblies susceptible to damage by Electrostatic Discharge (ESD).
CAUTION! To minimize the risk of re or equipment damage, make sure that air is allowed to
circulate freely around the development kit when operating. Avoid touching components during
operation.