DMC 918 User manual

OWNER’S MANUAL
Bin Level
Automatic Control Grain Spreaders
Models 918 & 936
PNEG-1137
PNEG-1137
Date: 08-10-07

3
Bin Level
Thismanualcontainsinformationthatisimportantforyou,theowner/operator,toknowand
understand.Thisinformationrelatesto protecting personal safety andpreventing
equipment problems.Itistheresponsibilityoftheowner/operator to inform anyone
operatingorworkingin the area ofthisequipmentof these safety guidlines.Tohelpyou
recognizethisinformation,weuse the symbols that are definedbelow.
Pleasereadthe manual and pay attentiontothese sections. Failure toreadthismanual
andit’ssafety instructions is amisuseof the equipment andmaylead to serious injuryordeath.
SAFETY GUIDELINES
DANGER indicatesanimminentlyhazardoussituationwhich,ifnot
avoided,willresultindeathor serious injury.
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages that follow
this symbol to avoid possible injury or death.
WARNING indicates a potentially hazardous situation which, if not
avoided,couldresultindeathorseriousinjury.
CAUTION indicatesa potentially hazardous situation which, ifnot
avoided,mayresultinminorormoderateinjury.
CAUTION used without the safety alert symbol indicates a potentially
hazardoussituationwhich,ifnotavoided,may result in property
damage.
NOTE indicatesinformationabouttheequipmentthatyoushould
pay special attention to.

4
Bin Level
FIG. 1
FIG. 5
FIG. 2
FIG. 3
FIG. 4
INSTALLATION
1. Disconnectallpowerbeforeservicingoradjusting. Have bin properlygrounded.
NOTE: With power on, the unit will start unexpectedly if the mercury switch is activated
by jerking, shaking or jarring.
2. Do not enter a bin without proper eye protection while the unit is operating.
3. Do not attempt to service or adjust the unit from a ladder unless the ladder is secured to
another piece of equipment or to the bin. The grain spreader can swing and will not support a
ladder. Be sure electric powerIS DISCONNECTED.
4. Powercords, plug andreceptaclesshouldbegrounded type to prevent personal injury.
5. All wiring should be done according to the National Electric Code and by a qualified electrician.
6. Readandunderstandthe operator’s manual.
****WARNING****
FAILURE TOFOLLOWTHESEINSTRUCTIONS MAYRESULTIN PERSONALINJURYORPROPERTYDAMAGE.

5
Bin Level Installation and Operation
INSTALLATION
Figure 1: 918 and 936 Bin Level - Hanger Hooks and Chains
Doublechains are attached to the hopper in three places. One chainfrom each ofthe three attachmentpointsis
hooked into a hanger hook to form a “V”. This is necessary to keep the spreader from swinging around the fill-
hole each time the spreader is started.
The Bin Level hanging height can change the spreading pattern. On steep-roofed bins, hanging the Bin Level
lower in the bin will be beneficial for a more level grain spread.
All Bin Levels should be installed so that, during operation, grain from legs or augers is not directly hitting the
mercury switch control plate.
INSTALL THE BIN LEVEL SPREADER AS LEVEL AS POSSIBLE
ADJUSTMENT & OPERATION
Figure 2: Adjusting Flow Rate
The two wing nuts inside of the top of the hopper regulate the volume of grain the Bin Level will spread by
adjusting the gap between the lower end of the hopper and the spreader pan. This adjustment should be
made so the incoming grain operates the switch, turning the motor on at least three times per minute and
not more than six times per minute. If the Bin Level is adjusted to start and stop less than three times per
minute, level spread cannot be achieved. If adjusted to start and stop more than six times per minute, motor
damage can result. Adjusting the Bin Level to operate within the recommended “stop” and “start” pattern is a
must to achieve a level spread.
Figure 3: Outside Ring Adjustment
The outside ring of the Bin Level grain spreader is designed so it can be raised or lowered depending upon the
amount of grain being put through the spreader and the width of spread needed. Because of this feature the
grain is showered up and out into the bin which allows an even spread, regardless of the corn depth in the bin.
To attain this showering action, the outside ring has to be kept higher than the bottom of the hopper cone.
Under normal conditions, the outside ring should be from 1/2” to 3/4” higher than the bottom of the Bin Level
cone or fill hopper.
Raise the ring to throw grain farther to the outside. Lower the ring to decrease spread width.
Figure 4: Side Gate Adjustments
A slide gate is provided in the spreader pan to keep the center level with the remainder of the bin. Adjustment
of the slide gate will vary, depending upon volume and number of start-stops per minute at which the Bin Level
is set. CHECK PERIODICALLY FOR CLOGGING WITH TRASH
Figure 5: Mercury Switch Control
This is the heart of the Bin Level grain spreader. By use of the mercury switch, the spreader is always operat-
ing under full-load capacity so a very even spread is obtained. IMPORTANT: For proper operation, the
mercury switch plate has to be kept from becoming bent or from having other physical damage, and must
work freely at all times.
Do not direct flow of grain onto the mercury switch plate. Mercury switch and/or motor failure will result!
MODEL HP LIGHT GRAIN
2500 BPH 3500 BPH 3500 BPH
918 1/3 18'-30' 18'-27' 18'-24'
936 1/2 31'-36' 28'-33' 25'-30'
SPREADING CAPACITIES
Various Weights of Grain in Relation to Distance Spread
BIN SIZE
HEAVY GRAIN

6
Bin LevelInstallation and Operation
BIN LEVEL GRAIN SPREADER
PARTS DRAWING
FOR MODELS 918 & 936

7
Bin Level Parts List
Bin Level Grain Spreader
Parts List
Ref. Part No. Ref. Part No.
No. Number Required Description No. Number Required Description
1 301A0102 2 Handle Nut 1 301A0102 2 Handle Nut
2 301A0108 1 Rin
g
- Outside Pan 2 302A0309 1 Rin
g
- Outside Pan
3 301A0110 1 Gate - Slide 3 301A0110 1 Gate - Slide
4 301A0111 1 Pan - Spreader, 18" O.D. 4 302A0307 1 Pan - Spreader, 20" O.D.
5 301A0122 1 Wheel - Rubber Drive, 2-3/4" 5 302A0313 1 Wheel - Rubber Drive, 3-1/4"
6 301B0202 1 Shield - Pow er Cord 6 301B0202 1 Shield - Power Cord
7 301B0208 2 Counter Balance Wt.-Switch Plate 7 301B0208 2 Counter Balance Wt.-Switch Plate
8 301B0220 3 Bracket - Han
g
er 8 301B0220 3 Bracket - Han
g
er
9 301B0221 3 U-Bolt - Han
g
er 9 301B0221 3 U-Bolt - Han
g
er
10 301B0222 3 Chain - Han
g
er, 54" Len
g
th 10 301B0427 3 Chain - Han
g
er, 72" Len
g
th
11 301B0236 1 Cover - Switch Housin
g
11 301B0236 1 Cover - Switch Housin
g
12 301B0237 1 Hin
g
e Pin - Mercur
y
Sw itch Plate 12 301B0237 1 Hin
g
e Pin - Mercur
y
Sw itch Plate
13 301B0239 1 Mercur
y
Sw itch Plate 13 301B0239 1 Mercur
y
Sw itch Plate
14 301B0244 2 Spacer Tube 14 301B0244 2 Spacer Tube
15 301B0245 1 Hopper - Hex 15 301B0245 1 Hopper - Hex
16 302A0303 1 Shaft - Hopper Center 16 302A0303 1 Shaft - Hopper Center
17 302A0304 1 Plate - Motor Mount 17 302A0304 1 Plate - Motor Mount
18 302A0311
P
1Sprin
g
- Motor Mount, Torsion 18 302A0311
P
1Sprin
g
- Motor Mount, Torsion
19 302B0406 1 Support - Hopper Center -
(
Upper
)
19 302B0439 1 Support - Hopper Center -
(
Upper
)
20 302B0408 1 Support - Hopper Center -
(
Lower
)
20 302B0408 1 Support - Hopper Center -
(
Lower
)
21 301N0014 1 Cord - Pow er 21 301N0014 1 Cord - Pow er
24 PT0109 2 Bearin
g
,
(
Complete
)
1"
(
Precision
)
24 PT0111 2 Bearin
g
,
(
Complete
)
1"
(
Precision
)
25 PT0215 2 Bearin
g
, 1" w/Lockin
g
Collar 25 PT0215 2 Bearin
g
, 1" w /Lockin
g
Collar
26 PT0401 2 Collar - Eccentric Lock, 1" 26 PT0401 2 Collar - Eccentric Lock, 1"
28 1782 2 Connector, 3/8" 28 1782 2 Connector, 3/8"
29 1EL0553 2 Wire Twist Connector, Gra
y
29 1EL0553 2 Wire Tw ist Connector, Gra
y
30 1EL0802 1 Mercur
y
Sw itch Clip 30 1EL0802 1 Mercur
y
Sw itch Clip
31 2EL0601-
R
1Mercur
y
Switch, 6 De
g
ree 31 2EL0601-
R
1Mercur
y
Sw itch, 6 De
g
ree
32 3EL5055 1 Motor, 1/3HP, T.E.N.V. Electric 32 3EL5062 1 Motor, 1/2 HP, T.E.N.V. Electric
33 S-4189 4 Win
g
Nut, 1/4" 33 S-4198 4 Win
g
Nut, 1/4"
34 S-4310 6 Hex Lock Nut, 1/4" 34 S-4310 6 Hex Lock Nut, 1/4"
35 S-4663 1 Hex Lock Nut, 3/8" 35 S-4663 1 Hex LockNut, 3/8"
36 S-396 10 Hex Nut, 5/16" 36 S-396 10 Hex Nut, 5/16"
37 S-456 2 Hex Nut, 3/8" 37 S-456 2 Hex Nut, 3/8"
38 S-7054 2 Hex Machine Screw Nut, #4-40 38 S-7054 2 Hex Machine Screw Nut, #4-40
39 1FH0983 3 Hex Flan
g
e Lock Nut, 5/16" 39 1FH0983 3 Hex Flan
g
e Lock Nut, 5/16"
40 1FH0985 3 Hex Flan
g
e Lock Nut, 7/16" 40 1FH0985 3 Hex Flan
g
e Lock Nut, 7/16"
41 S-7186 2 Set Screw - Skt. Hd. 1/4"x1/4" 41 S-7186 2 Set Screw - Skt. Hd. 1/4"x1/4"
42 S-6369 4 Carria
g
e Bolt, 1/4"x3/4" 42 S-6369 4 Carria
g
e Bolt, 1/4"x3/4"
43 2FH0687 2 Machine Screw-Rd. Hd.#4-40x5/8" 43 2FH0687 2 Machine Screw-Rd. Hd.#4-40x5/8"
44 S-1101 6 Hex Bolt, 1/4"x1/2" 44 S-1101 6 Hex Bolt, 1/4"x1/2"
45 S-8072 4 Hex Bolt, 5/16"x3/4" 45 S-8072 4 Hex Bolt, 5/16"x3/4"
46 S-7521 2 Hex Bolt, 3/8"x 1 1/2" 46 S-7521 2 Hex Bolt, 3/8"x 1 1/2"
47 S-7744 1 Hex Bolt, 3/8" x 5-1/2" 47 S-7744 1 Hex Bolt, 3/8" x 5-1/2"
48 2FH0990 3 Hex Flan
g
e Wiz Lk.Scr., 5/16"x1" 48 2FH0990 3 Hex Flan
g
e Wiz Lk.Scr., 5/16"x1"
49 3FH0530 2 Pop Rivet-3/16" Aluminu
m
49 3FH0530 2 Pop Rivet-3/16" Aluminu
m
50 3FH0567 1 Snap Rin
g
1" 50 3FH0567 1 Snap Rin
g
1"
51 S-9159 1 Cotter Pin, 1/8"x3/4" 51 S-9159 1 Cotter Pin, 1/8"x3/4"
52 S-2041 4 Lock Washer, 1/4" 52 S-2041 4 Lock Washer, 1/4"
53 S-1147 10 Lock Washer, 5/16" 53 S-1147 10 Lock Washer, 5/16"
54 S-1054 2 Lock Washer, 3/8" 54 S-1054 2 Lock Washer, 3/8"
55 S-1430 8 Flat Washer, 1/4" 55 S-1430 8 Flat Washer, 1/4"
56 S-1937 12 Flat Washer, SAE, 5/16" 56 S-1937 12 Flat Washer, SAE, 5/16"
57 3FH0999 1 Ke
y
- Woodruff
(
Tab T
y
pe
)
1/4" x1" 57 3FH0999 1 Ke
y
- Woodruff
(
Tab T
y
pe
)
1/4" x1"
58 S-6371 1 Ke
y
- Square, 1/8"x1" 58 3FH1015 1 Ke
y
- Square, 3/16"x1"
59 Not used on 918 Bin Level 59 3FH0830 3 Machiner
y
Bushin
g
, 1"x1-1/2"x10GA
918 936

8
Bin LevelInstallation and Operation

9
Bin Level
Spreader does not run. (a) Mercury switch plate may be frozen shut or plugged with foreign material.
(b) Rubber drive wheel may be slipping because of excessive moisture or
broken mounting plate spring.
(c) Motor overload may have tripped. It will reset automatically after the motor
has cooled.
(d) Blown fuse or broken wire.
(e) Faulty mercury switch.
(f) Mercury switch plate bent out of shape.
(g) Grain extremely high moisture may not flow enough to operate the mercury
switch plate. Bending section of the plate holding the mercury switch up to
make it more sensitive may help.
(h) The motor will not start and will “chatter” if the voltage is too high.
(i) The motor will not start and will “hum” if the voltage is too low. See Table A
on Page 8 for the proper length and size of wiring to prevent excessive
voltage drop.
Motor slows down when loaded. (a) Motor wired for the wrong direction. Pan should turn clockwise when
viewed from the top.
(a) The Model 918 Bin Level will only spread over an entire bin width of up
to 30’ and the Model 936 up to 36’. If the bin is bigger, lower sides will
result because grain will not throw out far enough.
(b) Adjust outside ring up. See Figure 3.
(c) Bin Level hanging too high under bin roof.
(d) Rubber drive wheel badly worn.
Grain not getting all
the way to the wall.
Grain forms “doughnut”
a few feet from bin wall.
Caused by grain bouncing off bin wall excessively.
(a) Adjust outside ring. See Figure 3.
(b) Hook Spreader higher in the roof cone to increase grain bouncing off
underside of roof and then being deflected straight downward.
(c) Open slide gate more to help fill center.
(d) Spreader model not correct for bin size.
Grain is low at the
center of bin. (a) Slide Gate not open far enough.
(b) Spreader not stopping enough to let grain out through slide gate.
See Figures 2 and 4.
(c) Outside ring set too high. See Figure 3.
Grain is high at the
center of bin.
(a) Slide Gate open too far.
(b) Spreader stopping too long, letting too much grain through slide gate.
See Figure 4.
(c) Outside ring set too low. See Figure 3.
Spreader swings exces-
sively This condition is caused by improper hooking up of the suspension chains. There should be the same number of links from spreader to hook with all six
strands of chain. This will also usually ensure level hanging of the Spreader.
Equal spacing of hanger brackets is important.
The hanger brackets should be on the outer fill-hole ring.
TROUBLE SHOOTING
Grain is high on
one side of bin.
(a) Spreader is not hung level.
(b) Spreader not stopping & starting properly during filling. See Figure 2.
(c) Spreader running continuously.
PROBLEM CORRECTION

10
Bin Level
NOTES

11
Bin Level
The GSI Group, Inc. Warranty
THE GSI GROUP, INC. (“GSI”) WARRANTS ALL PRODUCTS WHICH IT MANUFACTURES TO
BE FREE OF DEFECTS IN MATERIAL AND WORKMANSHIP UNDER NORMAL USAGE AND
CONDITIONS FOR A PERIOD OF 12 MONTHS AFTER RETAIL SALE TO THE ORIGINAL END
USER. THE PURCHASER’S SOLE REMEDY AND GSI’S ONLY OBLIGATION SHALL BE TO
REPAIR OR REPLACE, AT GSI’S OPTION AND EXPENSE, PRODUCTS THAT, IN GSI’S SOLE
JUDGMENT, CONTAIN A MATERIAL DEFECT DUE TO MATERIALS OR WORKMANSHIP.
ALL DELIVERY AND SHIPMENT CHARGES TO AND FROM GSI’S FACTORY WILL BE
PURCHASER’S RESPONSIBILITY. EXPENSES INCURRED BY OR ON BEHALF OF THE
PURCHASER WITHOUT PRIOR WRITTEN AUTHORIZATION FROM AN AUTHORIZED
EMPLOYEE OF GSI SHALL BE THE SOLE RESPONSIBILITY OF THE PURCHASER.
EXCEPT FOR THE LIMITED WARRANTY EXPRESSED ABOVE, GSI MAKES NO FURTHER
WARRANTY OF ANY KIND, EXPRESS OR IMPLIED, INCLUDING, WITHOUT LIMITATION,
WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR
USE IN CONNECTION WITH (I) PRODUCT MANUFACTURED OR SOLD BY GSI OR (ii) ANY
ADVICE, INSTRUCTION, RECOMMENDATION OR SUGGESTION PROVIDED BY AN AGENT,
REPRESENTATIVE OR EMPLOYEE OF GSI REGARDING OR RELATED TO THE
CONFIGURATION, INSTALLATION, LAYOUT, SUITABILITY FOR A PARTICULAR PURPOSE,
OR DESIGN OF SUCH PRODUCTS.
GSI SHALL NOT BE LIABLE FOR ANY DIRECT, INDIRECT, INCIDENTAL OR
CONSEQUENTIAL DAMAGES, INCLUDING, WITHOUT LIMITATION, LOSS OF ANTICIPATED
PROFITS OR BENEFITS. PURCHASER’S SOLE AND EXCLUSIVE REMEDY IS AS SET FORTH
IN THE LIMITED WARRANTY EXPRESSED ABOVE, WHICH SHALL NOT EXCEED THE
AMOUNT PAID FOR THE PRODUCT PURCHASED. THIS WARRANTY IS NOT
TRANSFERABLE AND APPLIES ONLY TO THE ORIGINAL PURCHASER. GSI SHALL HAVE
NO OBLIGATION OR RESPONSIBILITY FOR ANY REPRESENTATIONS OR WARRANTIES
MADE BY OR ON BEHALF OF ANY DEALER, AGENT OR DISTRIBUTOR OF GSI.
GSI ASSUMES NO RESPONSIBILITY FOR CLAIMS RESULTING FROM ERECTION DEFECTS
OR UNAUTHORIZED MODIFICATIONS TO PRODUCTS WHICH IT MANUFACTURED.
MODIFICATIONS TO PRODUCTS NOT SPECIFICALLY DELINEATED IN THE MANUAL
ACCOMPANYING THE EQUIPMENT AT INITIAL SALE WILL NULLIFY THE PRODUCT
WARRANTY THAT MIGHT HAVE BEEN OTHERWISE AVAILABLE.
THE FOREGOING WARRANTY SHALL NOT EXTEND TO PRODUCTS OR PARTS WHICH
HAVE BEEN DAMAGED BY NEGLIGENT USE, MISUSE, ALTERATION OR ACCIDENT. THIS
WARRANTY EXTENDS SOLELY TO ONLY PRODUCTS MANUFACTURED BY GSI. THIS
WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR
IMPLIED. GSI RESERVES THE RIGHT TO MAKE DESIGN OR SPECIFICATION CHANGES AT
ANY TIME.
PRIOR TO INSTALLATION, PURCHASER HAS THE RESPONSIBILITY TO COMPLY WITH
ALL FEDERAL, STATE AND LOCAL CODES WHICH MAY APPLY TO THE LOCATION AND
INSTALLATION OF PRODUCTS MANUFACTURED OR SOLD BY GSI.
PHLEGAL: #1832020 v1 (139LG01!.DOC) (revised December 2005)

This Equipment shall be installed in accordance
with the current installation codes and applicable
regulations which should be carefully followed in
all cases. Authorities having jurisdiction should be
consulted before installation occurs.
Copyright© 1999 by The GSI Group
Printed in the USA
For more information, contact the DMC Distribution Center closest to you.
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Phone: [phone]
FAX: [phone]
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