DOCYKE Go-kart Instructions for use

CONSTRUCTION
MANUAL
Go-kart
Motor power：200w
Battery capacity：18v=4Ah/6Ah
Charging time：2-3hours
Using time：1hour
AGE: ≥4 YEARS
MAX. LOAD: 50kg
TIME TO BUILD: 1-3h
WEIGHT:30kg
DIFFICULTY level 4

Contents
Contents....................................................................................................... 1
Terms&Conditions....................................................................................... 2
Accessories Display.................................................................................... 4
GK-01 construction manual......................................................................... 7
GK-02 construction manual...................................................................... 48
More Ideas................................................................................................. 86
1

High-Risk Activities
Docyke is not fault-tolerant and is not designed, manufactured or intended for
use or resale in hazardous environments. Docyke could lead to death,
personal injury, or severe physical or environmental damage. Docyke and its
licensors specifically disclaim any express or implied warranty of fitness for
High-Risk Activities.
Terms&Conditions
YOU SHOULD CAREFULLY READ THE FOLLOWING
AGREEMENT BEFORE USING THE PRODUCT. USING THE
PRODUCT INDICATES YOUR ACCEPTANCE OF THIS
AGREEMENT.
IF YOU DO NOT AGREE WITH THIS AGREEMENT, YOU
SHOULD NOT USE THIS PRODUCT AND PROMPTLY
CONTACT US AS PROVIDED BELOW FOR INSTRUCTIONS
ON RETURN OF THE PRODUCT AND CONTACT US FOR A
REFUND OF ITS PURCHASE PRICE.
2

Warning!
1. Check frequently if all parts are still firmly tightened and function properly.
2. Never exceed the maximum weight and assembly force(15nm). You can find the
maximum weight for every specific ride in our manual.
3.Avoid streets and excessive exposure to sunlight, water, sand, gravel, and other
debris that will shorten the life of the Docyke.
4. Avoid sharp bumps, drainage grates and sudden surface changes. Ride on smooth,
paved surfaces.
5.There are small parts contained in the package please prevent a choking hazard to
children under the age of three. Care should be taken during unpacking and assembly
to ensure that all small parts and plastic bags are accounted for and kept out of the
reach of children.
6. Dirt, leaves, and other debris can damage, shrink, or weaken Docyke parts. Keep
your ride in a dry environment.
7. It is not allowed to ride on the road.
8. Always wear safety equipment such as a helmet, knee pads and elbow pads
Electrical Safety Warning
Please read all safety warnings and all instructions. Or may result in electric shock,
fire or serious injury.
1. The recharger can be used indoors only, keep work area clean and well lit. Do not
expose Docyke under rain or wet conditions.
2. Recharge only with the charger and battery pack which specifically designated by
Docyke.
3. When battery pack is not use, keep it away from other metal objects that can
shorting the battery terminal together may cause burns or fire.
4. Do not open or modify the battery pack and charger
5. Protect the battery against heat, against continuous intense sunlight, fire, water, and
moisture.
Privacy
Docyke respects your privacy. To make the Services available to you and process the
transactions made by you, Docyke may collect certain information and personal
data from you, and use such information and data following our Privacy Policy.
Docyke may update the Privacy Policy, located at our web from time to time, so
please periodically review the Privacy Policy.
3

5°Toothed disc=16
Angle-joint=32
U joint 10
10°Toothed disc=16
Handle=4
Hex handle=1
M8-bearing joint=6 40x40 joint=14
Hex-joint 2 40x40 Hex-bearing joint=3 40x80 Hex-bearing joint=3
T block=220
40x40 Profile
40mm=4 60mm=2 80mm=2 120mm=2
140m=2 160mm=2 200mm=2 240mm=2
280mm=2 320mm=2 360mm=2
Block=80
Hex-bolt
M6×14= 4 M6×25=4
M6×35=16 M8×20=90
M8×25=24 M8×32=18
M8×40=15 M8×50=10
M8×60=14 M8×75=3
40x120 joint=6
Washer
S ø8×ø16×H1.6=20
L ø8×ø30×H2=20
Lock nut
M6=18
M8=50
Sliding slot
M8=45
Go-kart
Accessories Display P1
4
Triangle-joint=26

Board=2 Driving belt 936mm=1 Driving belt
0.7 m=1/1.2 m=1/1.7 m=1
Hex key
6 mm=1 4 mm=1
5 mm=1 2.5 mm=1
Wench=1 Tape=1
Hex-spacer=8
Spacer
ø8xø12xH6=18
ø22xø32xH2=4
ø22xø32xH5=4
ø22xø32xH10=8
Long nut
M6x20=2
Hex-Profile Ball bearing
Left thread =2
right thread =2
Screw
right thread M8x132=2
right thread M8x40=2
Left thread M8X132=2
Go-kart
Accessories Display P2
5
40mm= 2 120mm=2
172mm=1 222mm=1
245mm=1 418mm=1

12 inch wheel=3 12 inch wheel（brake disc）=1 Battery seat=1
Charger=1 Speed handle=1 Motor mold=1
Battery=1 Brake kit=1 T34 Belt wheel(fixed)=1
T62 Belt wheel=1 Cable clip=16 Shock absorber=2
Go-kart
Accessories Display P3
6

GK-01
CONSTRUCTION MANUAL
Time to build: 6 hours
Max weight: 50Kg
Go-kart
7

INSTRUCTION
1
A
C
M6=2
B
M8x20
Tighten the bolts with full force to
prevent them coming loose.
360mm
X2
A
8

The positioning blocks are some of the smallest parts but they
also some of the most important.
Putting them in the right place is a key of the product.
2
A
C
M6=2
B
M8x20
Tighten the bolts with full force to
prevent them coming loose.
240mm
X2
B
9

M8X25=2
B
B
10

M8x25=2
320mm=2
A
Tighten bolts with full force to prevent them
from coming loose.
3
C
11

4
M8X20=2
A
B
360mm=2
80mm
The shallow one is facing up.
Make sure the nut is properly
loaded and can be assisted by a
hex wrench.
M8X20=2
C
A
12

M8X40=2
D
M8X20=2
M8=2
A
13

5
M6X35=8
Screws are required to use different lengths
in different locations, so be sure to follow the
instruction manual and use the Hex wrench
handle to tighten the screws.
A
B
C
M6X35
14

6
A
M6x35=2
C
M6=2
B
M8x25
D
Tighten the bolts with full force to
prevent them coming loose.
M8x25 E
D C
Tighten the bolts with full force to
prevent them coming loose.
280mm
140mm
D
C
15

7
M8X20=2
M8X20
M8X25
M8
A
B
68mm
16

8
AM8X20=2
X2
B
M8X20
M8X25
M8
40mm
Repeat the steps to install the
other side.
160mm
17

9
M8x32
M8
There are two different knurled discs. One for each corner
ending in a 5(5,15,25,35,45,etc.)
And one for each corner ends in a 0（10,20,30,40，etc.）
Select the appropriate knurled discs.
0°
A
Repeat the steps to install the
other side.
18

10
78mm
M8X40=2
A
19