Domosys Corporation E-PBM-0100-A User manual
User’s Manual
585 Charest Blvd E
7th floor
Québec City, Québec G1K 3J2
CANADA
Tel. (418) 681-8022
Fax (418) 681-8015
Web: http://www.domosys.com
March 2002
Firmware 1.3
PowerCard™ Module User’s Manual
Copyright © 2002, Domosys Corporation. All rights reserved.
This manual is an introduction to the PowerCard™ Module. It is a guide for working with the module.
The manual is organized into five chapters:
1: INTRODUCTION TO THE POWERCARD™ MODULE, provides general information on
the PowerCard module, and introduces its key features and benefits;
2: GETTING TO KNOW THE POWERCARD MODULE, introduces the optional user
interface and other connectors;
3 Installation and Configuration, explains how to install and configure a PowerCard
module in a system;
4: OPERATING MODE, provides information on how the module functions in normal
operating conditions and how to upload a new firmware to it. It also gives instructions for
obtaining assistance from our technical support personnel.
5: SPECIFICATIONS, provides product specifications with respect to electrical and
mechanical characteristics.
Appendix A: PowerCard Transition, this section gives details about the first generation of
PowerCards, for your information.
Product warranty information is located at the end of the manual.
No portion of the contents of this publication may be reproduced or transmitted in any form or by any
means without the express written permission of Domosys Corporation.
PowerBus™, PowerGate™, PowerCard™and U-Chip™ are trademarks of Domosys Corporation. All
other company or product names mentioned in this manual are used for identification purposes and
may be trademarks of their respective owners.
Please read this manual carefully before installing your PowerCard module, and keep it for future
reference.
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Table of Contents
1Introduction to the PowerCard™ Module ................................................................................................. 5
1.1 Key Benefits .................................................................................................................................................. 5
1.2 Getting Started .............................................................................................................................................. 5
1.2.1 Package Contents......................................................................................................................................... 5
1.2.2 Safety and Warning....................................................................................................................................... 5
2Getting to Know the PowerCard Module .................................................................................................. 6
2.1 Outline of the PowerCard.............................................................................................................................. 6
2.2 Optional User Interface ................................................................................................................................. 6
2.3 Connectors and Switches ............................................................................................................................. 7
2.3.1 SPI Expansion (J1) Connector...................................................................................................................... 8
2.3.2 J2 Connector................................................................................................................................................. 8
2.3.3 J7 and J9, Interfacing Connectors .............................................................................................................. 10
2.3.4 RS-232 Connector (J5) ............................................................................................................................... 10
2.3.5 Power Input Connector (J3) ........................................................................................................................ 11
2.3.6 Main Power Switch (SW2) .......................................................................................................................... 11
2.3.7 Boot ROM Mode Switch (SW1B) ................................................................................................................ 11
2.3.8 Reset Pushbutton (SW3) ............................................................................................................................ 11
2.4 Jumpers ...................................................................................................................................................... 11
3Installation and Configuration ................................................................................................................. 13
3.1 Connecting the PowerCard Module ............................................................................................................ 13
3.2 Examples of Network Connections ............................................................................................................. 13
3.3 Serial communication.................................................................................................................................. 15
3.3.1 UART........................................................................................................................................................... 15
3.3.2 SPI............................................................................................................................................................... 15
4Operating Modes....................................................................................................................................... 16
4.1 Normal Operating State .............................................................................................................................. 16
4.2 RS-232 Firmware Uploading Mode............................................................................................................. 16
5Specifications............................................................................................................................................ 17
5.1 Mechanical Specifications........................................................................................................................... 17
5.2 Environmental and Electrical Specifications ............................................................................................... 17
Appendix A PowerCard Transition.................................................................................................................. 18
Index 21
List of Figures and Tables
Figure 2-1: Outline of the PowerCard, top view, version C........................................................................................ 6
Figure 2-2: Optional user interface E-PBM-0300-A, top view.................................................................................... 7
Figure 2-3: Numbering of a header connector........................................................................................................... 7
Figure 2-4: Jumper configuration for J4 ................................................................................................................... 12
Figure 3-1: Connections to the PowerCard module................................................................................................. 13
Figure 3-2: PowerCard modules used as stand-alone PowerBus devices..............................................................14
Figure 3-3: PowerCard module used as an interface between the RS-232 device and the communication medium14
Figure 5-1: Top view of the PowerCard E-PBM-0100-A.......................................................................................... 18
Table 2-1: Optional bar graph I/O description............................................................................................................ 7
Table 2-2: SPI connector pin assignment .................................................................................................................. 8
Table 2-3: J2 pinout ................................................................................................................................................... 9
Table 2-4: J7 ............................................................................................................................................................ 10
Table 2-5: J9 ............................................................................................................................................................ 10
Table 2-6: RS-232 (J5) female connector pin assignment ...................................................................................... 11
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Table 2-7: Jumpers .................................................................................................................................................. 12
Table 5-1: Mechanical specifications ....................................................................................................................... 17
Table 5-2 : Environmental and electrical specifications........................................................................................... 17
Table 5-3: PowerCard list......................................................................................................................................... 18
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PowerCard™ Module User’s Manual
1 Introduction to the PowerCard™ Module
The PowerCard module is an ideal platform to demonstrate the features of PowerBus technology in
conjunction with PowerBus software tools.
You can refer to the PowerBus Glossary (document no. G-PWB-0100) for a description of all
PowerBus-related terms and definitions listed in this document.
1.1 Key Benefits
The PowerCard module:
• Demonstrates simple PowerBus capabilities as a stand-alone device for technology evaluation
purposes.
• Provides a platform to rapidly create prototypes of PowerBus devices based on the PowerBus
ICs.
• Interfaces between a PC, or any other device with a RS-232 port, and a network of PowerBus
devices via a standard RS-232 connector.
1.2 Getting Started
1.2.1 Package Contents
• 1 PowerCard module
• 1 Power adapter 120 VAC or 240 VAC according to your order
• 1 RS-232 cable (DB-9 female to DB-9 male)
1.2.2 Safety and Warning
To avoid risk of fire or damage:
• Read this user’s manual carefully.
• Do not expose the PowerCard module to water or operate it in a damp environment.
• Do not place the PowerCard module in direct sunlight or near a heat source.
• Do not place the PowerCard module close to a source of static electricity or an electromagnetic
field.
• Any repairs made to the PowerCard module must be done by Domosys qualified personnel.
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2 Getting to Know the PowerCard Module
2.1 Outline of the PowerCard
Use the following (see Figure 2-1) drawing as a reference for the next sections.
Note: the PowerCard you have in hand is the part number E-PBM-0100-C, sometimes called version
C. For version C, the software inside the PowerBus IC could be different from the version
documented here. This document descibes version 1.3. If your firmware version is 2.0 or higher,
you need the next version of this manual, as pinout is slightly different.
Main power
switch
Power input
RS-232
J1
J6 J1
MIC AC
J2 (underneath J1)
Optional user interface
JU1
JU2
JU3
SPI EXPANSION
J9 J7
JU4
SW3
SW1B
J8
Boot ROM
mode switch
Reset
button
SW2
J3
J5
Figure 2-1: Outline of the PowerCard, top view, version C
2.2 Optional User Interface
The PowerCard module does not contain any user interface. However, a user interface is provided to
simulate simple inputs and outputs and give a certain level of feedback to user applications (see Table
2-1). Here is what the user interface looks like:
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DS9
DS1
DS2
DS3DS4 DS5
DS6
DS7
DS8
SW1 SW2
J1
Figure 2-2: Optional user interface E-PBM-0300-A, top view
The user interface is composed of nine LEDs and two pushbutton switches. The LEDs are used as
outputs while the switches are used as inputs.
Table 2-1: Optional bar graph I/O description
I/O
Descriptor
LED
Color
Signal
Name
U-520 Series
IC Pin (LQFP 80) Behavior
SW1 n/a P0.3 50 Logical 1 when SW1 is pressed
SW2 n/a P0.4 51 Logical 1 when SW2 is pressed
DS1 Red P4.0 8 ON when logical 1 applied to port
DS2 Red P4.1 9 ON when logical 1 applied to port
DS3 Red P4.2 10 ON when logical 1 applied to port
DS4 Red P4.3 11 ON when logical 1 applied to port
DS5 Red P4.4 13 ON when logical 1 applied to port
DS6 Red P4.5 14 ON when logical 1 applied to port
DS7 Red P4.6 24 ON when logical 1 applied to port
DS8 Red P4.7 25 ON when logical 1 applied to port
DS9 Green None n/a ON when supplied with 3.3V (DC in)
The DS1-DS8 can be interfaced to provide feedback or simply to simulate an output virtual variable.
SW1 an SW2 can also be interfaced to simulate input virtual variables. Use the port mapping above
when defining the “Hardware mapping” property in the PowerBus project.
2.3 Connectors and Switches
Locate connectors using the top view of the PowerCard (see Figure 2-1). Connectors such as J1, J7
and J9 are header connectors and they are not numbered the same way as ICs are numbered. The
following (see Figure 2-3) is an example of a 16-pin connector. The diagonal line indicates the
connector’s orientation. Numbering is across instead of around the component.
12
34
56
78
910
11 12
13 14
15 16
Figure 2-3: Numbering of a header connector
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2.3.1 SPI Expansion (J1) Connector
For more detail about SPI interfacing, refer to the section 3.3.2, SPI. The pinout of the JP1 connector is
listed in the following table:
Table 2-2: SPI connector pin assignment
Pin
Number
Signal
Name
PowerBus
IC Pin Description Direction
1 Not used.1
2 +5VDC Power supply.
3 Not used.1
4 +5VDC Power supply.
5 Not used.1Output
6 SPI.MISO 19 SPI Master_In Slave_Out signal. Input/Output²
7 Not used.1
8 SPI.MOSI 20 SPI Master_Out Slave_In signal. Input/Output²
9 +3.3 VDC Power supply.
10 SPI.SCK 21 SPI clock Input/Output²
11 +3.3 VDC Power supply.
12 SPI.SS* 22 SPI chip select. Input/Output²
13 GND Power supply.
14 GND Power supply.
Note 1: these pins must be left floating.
Note 2: direction depnds on wether master or slave was selected.
2.3.2 J2 Connector
The J2 connector (see Figure 2-1) interfaces directly to the U-520 80-pin IC. Optional add-on boards
such as the 2-input/8-output card (bar graph interface card, p/n E-PBM-0300-A) or custom-made
circuits boards can be installed. Table 2-3 lists all J2 connector pins.
IMPORTANT: designers must consider that J2 interfaces with the 80-pin U-520 series IC. If the final
product is to use the 48-pin U-520 series IC, pinout will vary. Refer to PowerBus IC Datasheet for
package pinout.
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Table 2-3: J2 pinout
Pin Number Signal Name U-520 Series IC Pin
(LQFP 80)
Direction
1 P4.0 8 Input/Output
2 P5.0 71 Input/Output
3 P4.1 9 Input/Output
4 P5.1 72 Input/Output
5 P4.2 10 Input/Output
6 P5.2 73 Input/Output
7 P4.3 11 Input/Output
8 P5.3 74 Input/Output
9 P4.4 13 Input/Output
10 P5.4 75 Input/Output
11 P4.5 14 Input/Output
12 P5.5 76 Input/Output
13 P4.6 24 Input/Output
14 P5.6 77 Input/Output
15 P4.7 25 Input/Output
16 P5.7 78 Input/Output
17 MIC.SEL0 27 Input
18 n/a Note 1
19 MIC.SEL1 28 Input
20 n/a Note 1
21 PHY.ATXEN 29 Output
22 n/a 5 (note 1)
23 P2.3 30 Input/Output
24 n/a 6 (note 1)
25 P2.4 31 Input/Output
26 3.3V Note 3
27 P2.5 32 Input/Output
28 5V Note 2
29 P2.6 33 Input/Output
30 5V Note 2
31 P2.7 34 Input/Output
32 5V Note 2
33 P0.0 47 Input/Output
34 GND
35 P0.1 48 Input/Output
36 GND
37 P0.2 49 Input/Output
38 GND
39 P0.3 50 Input/Output
40 P0.4 51 Input/Output
Note 1: These pins are not used and should be left floating.
Note 2: 5 V, max. load 100 mA
Note 3: 3.3 V max. load 5 mA
All signals of the J2 connector come directly from the U-520 series IC firmware.
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2.3.3 J7 and J9, Interfacing Connectors
Additional I/O pins and specialized pins are directly accessible from Table 2-4: J7 and Table 2-5: J9 headers.
Table 2-4: J7
Pin Number Signal Name U-520 Series IC
Pinout Direction
1 5V
2 3.3V
3 VEXT (see JU4)
4 CMP1 54 Input
5 P3.4/TRIAC.CTRL 3 Input/Output
6 CMP2/ADC.VREF 55 Input
7 TRIAC_ZC*/PHY.ZC* 2 Input
8 CMP3/ADC.VIN 56 Input
9 PWM0/P1.2 17 Input/Output
10 P1.3/PWM1 18 Input/Output
11 GND
12 P2.3 30 Input/Output
13 GND
14 P2.4 31 Input/Output
Table 2-5: J9
Pin Number Signal Name
U-520 Series IC
Pinout
Direction
1 3.3V
2 P0.5 52 Input/Output
3 UART_RxD 79 Input
4 P0.7 68 Output
5 UART_TxD 80 Output
6 PHY.TX 57 Input/Output
7 P0.6 67 Input/Output
8 GND
9 TRIAC_ZC*/PHY_ZC* 2 Input
10 P1.1 16 Input/Output
11 P3.2/PCNT* 1 Input/Output
12 P3.5 4 Input/Output
2.3.4 RS-232 Connector (J5)
The RS-232 connector is used for serial communication between a host and the PowerCard module.
The connector is a standard female DB-9.
The RS-232 port specification is listed in Table 2-6: RS-232 (J5) female connector pin assignment.
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Table 2-6: RS-232 (J5) female connector pin assignment
Pin
Number Signal Name Description Direction
1 DCD Data carrier detect (not used). Not connected
2 TX Transmit data. Output
3 RX Receive data. Input
4 DSR Data set ready (not used). Not connected
5 GND Signal ground. -
6 DTR Data terminal ready. Not connected
7 CTS Clear to send.
Not used.
Shorted to
RTS.
8 RTS
Request to send.
RTS and CTS are connected directly together and
are not used on the PowerCard module.
Not used.
Shorted to
CTS.
9 RI Ring Indicator (not used) Not connected
2.3.5 Power Input Connector (J3)
This connector is a polarized 8-pin DIN connector. It is used to provide power to the PowerCard module
and couples the communication signal to the medium.
The AC-to-DC power adapter converts AC power (120 VAC at 60 Hz, 240 VAC at 50 Hz) into a
regulated 16 VDC. All power adapters include a coupling circuit.
Note: ONLY the power adapter provided with the PowerCard module can be used with the PowerCard
module.
2.3.6 Main Power Switch (SW2)
The power switch is accessible on the device to turn the PowerCard module ON/OFF.
2.3.7 Boot ROM Mode Switch (SW1B)
The PowerCard module comes factory-programmed with the U-520 series IC firmware. However, it is
possible to upload new firmware into the PowerCard modules. The Boot ROM switch sets the
PowerCard module in a mode to receive new firmware. Refer to section 4.2 for upload procedures.
2.3.8 Reset Pushbutton (SW3)
The reset switch is located above the Boot ROM switch and is used to quickly put the PowerCard in the
Boot ROM mode. For more about this mode see section 4.2.
2.4 Jumpers
Three jumpers allow you to configure the PowerCard for particular applications. JU1 is located on the
left side, above J6 (refer to Figure 2-1) and below the MIC AC. When ON, JU1 forces a zero crossing to
be read from the power adapter. When OFF, an external zero-crossing source must be used. JU2 and
JU3 are located on the right, towards the bottom, behind the DB-9 RS-232 connector. JU3 is used to
select the SPI mode. See PowerBus ICs Data Sheet for details. JU4 allows you to select an external
voltage on connector J7.
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Table 2-7: Jumpers
Jumper Usage ON OFF
JU1 Power line zero crossing Power_Line_Zero-
Crossing_Enabled (default)
Power_Line_Zero-
Crossing_Disabled
JU2 Not used — —
JU3 SPI.SEL0 Slave Master
Jumper JU4 has three pins. Here is its configuration (see Figure 2-1): if you put the jumper on pins 1-2,
you will have 12 volts on pin 3 of J7; if you put the jumper on pins 2-3, a 22-volt unregulated input will
be supplied to pin 3.
1
3
2
1
3
2
1
3
2
VEXT = 12 V VEXT = VUNREG VEXT = Floating
JUMPER POSITION ON JU4
Figure 2-4: Jumper configuration for J4
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PowerCard™ Module User’s Manual
3 Installation and Configuration
3.1 Connecting the PowerCard Module
The PowerCard module can be used as an interface between any device with an RS-232 port and a
network of PowerBus devices using a regular DB-9 male to DB-9 female serial cable.
Figure 3-1: Connections to the PowerCard module
Installation steps
1 Connect the power adapter DIN connector into the PowerCard module. This connector mates with
the DIN connector on the back of PowerCard module.
2 Connect your host device (computer) to the PowerCard module serial port. If the host is a
computer, connect the RS-232 standard module cable between the COM1 or COM2 of computer
and the RS-232 DB-9 connector of the PowerCard module. If the host device is a data
communication device (DCE), use a null modem cable.
3 Plug the power adapter unit into any electrical outlet.
4 Turn the PowerCard module ON by toggling up the main power switch. This switch is on the right
side of the board.
3.2 Examples of Network Connections
The PowerCard module can be used in several ways. Most commonly, it will serve as a stand-alone
peripheral that interacts with other PowerBus devices on the network (Figure 3-2).
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PowerCard™
PowerCard™
Internet gateway,
Personal computer,
external peripheral
or
Device "A"
simply no external
peripheral
Device "B"
Device "C"
AC power line
RS-232 device
PowerGate™
RS-232
AC power line
PowerCard™
Figure 3-2: PowerCard modules used as stand-alone PowerBus devices
Or it can also be used as the interface for an application residing in a PC or another device with an
RS-232 port (Figure 3-3).
PowerCard™
Figure 3-3: PowerCard module used as an interface between the RS-232 device and the communication
medium
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3.3 Serial communication
The PowerCard comes equipped with a U-520 series IC. This IC has the capability to use a serial link
to communicate with an external host controller. The serial interface is set for both UART (universal
asynchronous receiver-transmitter) and SPI (serial-peripheral interface).
3.3.1 UART
The UART connector is a RS-232 D-type connector and its pinout is described in Table 2-6.
The communication parameters for UART are:
• Eight data bits;
• No parity;
• One stop bit.
3.3.2 SPI
Use the following procedure to make sure your PowerCard module is ready for SPI communication:
1. Select wether you are using master or slave mode (see Table 2-7).
2. Interface your hardware to connector SPI EXPANSION. Pinout is described in Table 2-2.
3. Make your own host firmware, to communicate with the PowerCard. For more information, see the
PowerBus IC datasheet, SPI and PowerBus API sections.
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4 Operating Modes
4.1 Normal Operating State
The PowerCard module is shipped using a U-520 series ICs firmware.
Turn the power switch ON and the module will automatically start in normal operating mode where it
executes the program stored in the flash.
4.2 RS-232 Firmware Uploading Mode
All PowerBus devices can be upgraded locally (via the RS-232 connection) at any time by uploading
new firmware into the module flash memory.
To locally upload new firmware
1. First place the PowerCard module in Boot ROM mode:
a. Push and hold still the Boot ROM and the Reset buttons (see Figure 2-1).
b. Release the RESET pushbutton.
c. Release the Boot ROM pushbutton.
2. Then, use a software application such as the PowerBus Development Tool or your own custom-
made software to execute the upload.
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5 Specifications
5.1 Mechanical Specifications
Dimensions (inches):
Table 5-1: Mechanical specifications
Length: 5.00 in.
Width: 6.00 in.
Height: 1.95 in.
Weight: 0.290 kg / 0.650 lb
5.2 Environmental and Electrical Specifications
Table 5-2 : Environmental and electrical specifications
Operating Temperature 0°C to +50°C
Storage Temperature -40°C to +85°C
Humidity Indoor use only.
Device Operating Voltage 14 VDC to 18 VDC
Device Operating Current 500 mA max.
© 2002 Domosys Corporation Page 17 of 22
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Appendix A PowerCard Transition
In this appendix you will find a description of the precedent hardware design, to compare with the new board.
There are two versions of the PowerCard: E-PBM-0100-A, and E-PBM-0100-C. Refer to the following table and
the identification number on your board to see which version you have. If you have a PowerCard version A,
please contact support@domosys.com to have it replaced with an updated version C at no charge.
Table 5-3: PowerCard list
Part No. Release Date Description
E-PBM-0100-A July 2001
Original prototyping board released for early technology developers.
This board does not have a reset button.
E-PBM-0100-C February 2002
Improved prototyping board including complete I/O as well as SPI
headers. This board also includes a reset button.
Boot ROM
mode switch
Main power
switch
Power input
RS-232
J6
JP1
MIC AC
J2 Optional user interface
U11
Figure 5-1: Top view of the PowerCard E-PBM-0100-A
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PowerCard™ Module User’s Manual
Product Warranty
One Year Limited Warranty
Domosys warrants that its products will be free from defects in materials and workmanship for a period of one (1)
year from the date of delivery of the product to you. Your sole remedy in the event of a breach of this warranty will
be that Domosys will, at its option, replace any defective product returned to Domosys within the warranty period
or refund the money you paid for the product. Domosys does not warrant that the product will meet your
requirements.
This warranty does not cover damage due to:
I. usage not in accordance with Domosys’ instructions;
II. servicing not authorized by Domosys Corporation; or
III. a force majeure or external cause, including, but not limited to, accidents, abuse, misuse, and problems
caused by the quality of electricity.
For warranty service, you must notify the Domosys’ customer service within the warranty period. If warranty
service is required, Domosys will issue a Return Material Authorization Number. The product must be returned to
Domosys in its original packaging or equivalent with prepaid shipping charges. You must insure the shipment or
accept the risk of loss or damage during the shipment. Domosys will repair or replace products returned to
Domosys facilities. Domosys owns all parts removed from a repaired product. If Domosys repairs a product, its
warranty is not extended. If Domosys replaces a product, the replacement product is warranted for the remainder
of the original term or 60 days, whichever is longer. Domosys will ship the repaired or replacement product to you
collect.
THE ABOVE WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, WHETHER EXPRESS
OR IMPLIED, INCLUDED THE IMPLIED WARRANTIES OF MERCHANTABILITY, FITNESS FOR A
PARTICULAR PURPOSE AND NON-INFRINGEMENT. DOMOSYS’ RESPONSIBILITY FOR MALFUNCTIONS
AND DEFECTS IN HARDWARE IS LIMITED BY THE TERMS OF THIS DOCUMENT.
DISCLAIMER OF DAMAGES
IN NO EVENT WILL DOMOSYS BE LIABLE TO YOU FOR ANY SPECIAL, CONSEQUENTIAL, INDIRECT OR
SIMILAR DAMAGES, INCLUDING ANY LOST PROFITS OR LOST DATA ARISING OUT OF THE USE OR
INABILITY TO USE THE PRODUCT, EVEN IF DOMOSYS HAS BEEN ADVISED OF SUCH DAMAGES.
USE OF THE POWERCARD MODULE IS SUBJECT TO THE RISKS INHERENT IN TRANSMITTING
INFORMATION OVER AC POWER LINES.
© 2002 Domosys Corporation Page 19 of 22
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General
All Domosys product names are trademarks or registered trademarks of Domosys. Other brand and product
names are trademarks or registered trademarks of their respective holders. The laws of the Province of Quebec
and Canada will govern this Warranty. For any question concerning this Warranty, or to contact Domosys for any
reason, you should write to or call:
Domosys Corporation
585 Charest blvd E, 7th floor
Québec, Quebec
Canada G1K 3J2
Tel: (418) 681-8022
Fax: (418) 681-8015
support@domosys.com
www.domosys.com
Our technical support personnel can be reached Monday through Friday, from 8:30 am to 5:00 pm Eastern
Standard Time (EST).
Domosys products and accompanying documentation are protected by Canadian and international copyright laws
and as well as by International Treaty provisions. Any use of Domosys products in violation of copyright laws or
the terms of this agreement will be prosecuted to the best of our ability.
Page 20 of 22 © 2002 Domosys Corporation
Firmware 1.3 UM-PWC-0100-03
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