Donaldson iCue Sensor Integrated Gateway User manual

This manual contains specic precautions related to worker safety. The hazard alert image denotes safety
related instructions and warnings in this manual. DO NOT install, operate, or perform maintenance on this
product until you have read and understood the instructions, precautions and warnings contained within
this manual.
Donaldson™ iCue™ Sensor
Integrated Gateway
Installation, Operation and
Maintenance Manual
IOM R060070 (ENG)
Revision 0
English
Master Language

Donaldson Company, Inc.
i
This manual has been supplied to assist with the installation, operation and maintenance of
the Donaldson™ iCue™ Sensor Integrated Gateway. Please read the manual before installing,
operating, or performing maintenance on this device as it contains specic precautions for worker
safety. It is the owner’s responsibility to ensure that this manual is available for use by installers,
operators and maintenance personnel that will be working with this dust collector accessory.
This manual is the property of the owner. DO NOT operate the device until you have read and
understood the instructions and warnings located in the installation and operation manual.
For additional copies of this manual, contact [email protected].
Disclaimers
Information in this document is subject to change without notice and does not represent a commitment on the part of the
Donaldson Company, Inc. Donaldson provides this documents "as is," without warranty of any kind, expressed or implied,
including, but not limited to, the implied warranties of tness or merchantability for a particular purpose. Donaldson may make
improvements and/or changes in this manual or in the product(s) and/or the programs described in this manual at any time.
The Safety Alert Symbol indicates a hazardous situation which, if not avoided could
result in death or serious injury. Obey all safety messages following this symbol to
avoid possible injury or death. The possible hazards are explained in the associated
text messages.
NOTICE indicates a potential situation or practice which is not expected to result
in personal injury, but which if not avoided, may result in damage to equipment.
IMPORTANT NOTES

Donaldson™ iCue™ Sensor Integrated Gateway
ii
Contents
IMPORTANT NOTES............................................................................................................................................................................i
1 Safety Communication ..............................................................................................................................................................1
2 Product Description...................................................................................................................................................................2
System Description.............................................................................................................................................................2
Technical Specications .....................................................................................................................................................2
3 Operation...................................................................................................................................................................................3
4 Installation .................................................................................................................................................................................3
Location Considerations.....................................................................................................................................................3
Overview.............................................................................................................................................................................3
Mounting.............................................................................................................................................................................4
Gateway Electrical Installation............................................................................................................................................4
Low Pressure (∆P) Pneumatic Installation.........................................................................................................................5
High Pressure (Compressed Air) Pneumatic Installation....................................................................................................5
Gateway Final Assembly ....................................................................................................................................................6
5 Replacement Parts List .............................................................................................................................................................6
6 Terminal Strip Designators ........................................................................................................................................................7
7 Troubleshooting.........................................................................................................................................................................8
8 Optional Sensor Wiring ...........................................................................................................................................................10
Analog Sensors ................................................................................................................................................................10
Digital Sensors .................................................................................................................................................................12
Appendix A - Regulatory Information................................................................................................................................................. A1
Service Notes .................................................................................................................................................................. A3

Donaldson Company, Inc.
1
The Donaldson™ iCue™ Sensor Integrated Gateway should not be used to detect, monitor, warn, or alert personnel
to hazards, potential safety issues, or combustion risks. Users should not rely on readings from the product to provide
emergency or hazard prevention or for emergency response activities and decisions. Users remain solely responsible
for maintaining a safe work environment. All dust collection equipment and accessories should be operated and
maintained in accordance with the manufacturer’s instructions.
Many factors beyond the control of Donaldson can affect the use and performance of Donaldson products in a particular
application, including the conditions under which the product is used.
Since these factors are uniquely within the user’s knowledge and control, it is essential the user evaluate the Donaldson
products to determine whether the product is t for the particular purpose and suitable for the user’s application.
The device is not designed or approved to be used in any Hazardous Locations. Do not install or operate device in an
area classied as hazardous.
Electrical installation must be performed by a qualied electrician.
Only qualied maintenance personnel should service this equipment.
Prior to installing or maintaining equipment, ensure all energy sources are put into a safe condition by following your
facilities approved energy-control procedures.
This system does not replace the need for any routine or required monitoring or maintenance of your dust collection
system. Donaldson does not guarantee the accuracy of any transmitted values.
1 Safety Communication

2
Donaldson™ iCue™ Sensor Integrated Gateway
System Description
The Donaldson™ iCue™ Sensor Integrated Gateway is designed for use with Donaldson’s iCue™ Connected Filtration Service for
Dust Collectors.
The gateway captures data from sensors and transmits that data wirelessly to the web-based Donaldson iCue application. The
gateway is independent of the dust collector control system.
Sensors:
The gateway has internal sensors for sensing lter differential pressure and compressed air pressure of the dust collector. The
gateway also has inputs for Donaldson approved optional sensors, which are wired into the gateway.
Communications:
The gateway utilizes a cellular connection to transmit sensor data to the Donaldson iCue application. The cellular data plan
and preinstalled SIM card are provided by Donaldson. The SIM card will only work with Donaldson’s service and should not be
removed.
Note: This manual only covers the installation, operation and troubleshooting of the Donaldson™ iCue™ Sensor Integrated
Gateway. Reference the documentation section in the dashboard application for additional information on conguring and using
the application.
2 Product Description
Technical Specications
Specications
General
Input Power Gateway: 7-32VDC; 10W max
Supplied Class 2 AC/DC Converter: 90-305VAC, 47-63Hz, 40W max
Cellular Technologies LTE
Dimensions 7.63 x 4.63 x 3.09 in. (193.80 x 117.60 x 78.49 mm)
Weight 1.5-lbs
Operating Temperature -40 to 85C (-40 to 185F)
Ingress Rating IP66
Sensor Ratings
Vacuum 27 inches of H20 (6.72 Kpa)
Compressed Air Pressure 150 psi (10.34 bar)
Temperature Range -40 to 85C (-40 to 185F)
External Inputs Analog: 4 Inputs; 4-20mA or 0-10V. 24VDC Supply (100 mA max)
Digital: 2 Inputs; Dry contact closure
Certications
Certications FCC, IC

3
Donaldson Company, Inc.
Electrical installation must be performed by a qualied electrician and comply with all applicable national and local
codes.
Compressed air installation must be performed by a qualied pipe tter.
Penetrations into the dust collector must be air and dust tight.
Location Considerations
The gateway should be installed in a convenient location that does not interfere with any safety systems or the normal operation
and maintenance of the collector. The preferred location is as high as feasible to increase the cellular signal strength.
Overview
The hardware kit received includes the gateway and other accessories required for installation; reference Replacement Parts List
for what is included in the kit. There may be situations where additional materials are needed to complete the installation. A typical
installation will involve the following steps:
1. Shut down the dust collector and isolate the compressed air supply source.
2. Install the Donaldson gateway.
3. Connect pneumatic tubing to the gateway.
4. Connect optional sensors to the gateway.
5. Attach the antenna to the gateway.
The gateway is always on, monitoring the sensors associated with the solution. If a sensor value exceeds the user-dened alert
thresholds, the gateway will communicate that data to the Donaldson iCue application for alerting purposes. Otherwise, during
normal operation the gateway communicates to the Donaldson iCue application at predened intervals.
LEDs on the gateway indicate the status of the gateway. Reference the Troubleshooting section for denition of the LED states.
3 Operation
4 Installation

4
Donaldson™ iCue™ Sensor Integrated Gateway
Magnets
Magnets with pre-applied adhesive have been supplied to allow
for quick and easy installation. The magnets can be applied to the
gateway and/or the power supply. To use the magnetic mounts:
1. Verify the device surface is clean and dry.
2. Remove the lm from the adhesive disc mounted to the
magnet and rmly press the magnet into place.
3. Remove the metallic keeper and insulator from the magnets
and mount the device.
Note: Allow 20 minutes for the adhesive to cure prior to
mounting the gateway from a metallic surface.
Flange
The gateway and power supply may be mounted using the
mounting anges of each device. Hardware to mount the
components using the anges is to be provided by the installer.
The Gateway requires 7-32 VDC input power. A single-phase power supply is included in the kit to power the gateway. Reference
Terminal Strip Designators for terminal strip locations when installing the VDC power wiring. Reference the power supply label for
wire color coding.
Mounting
Gateway Electrical Installation

5
Donaldson Company, Inc.
Note: This kit contains barbed t-ttings for use with 3/16-in ID exible tubing. Depending on the conguration of the dust collector,
additional material may be required.
1. Insert a t-tting into each lter pressure sensing line (clean
air and dirty air). Reference the dust collector manual for
assistance in identifying the lter pressure sense lines.
Notice: To prevent gateway damage from condensation, it
is recommended that the gateway is installed above
the location of the lter pressure sense line ports.
2. Using the supplied 3/16-in ID translucent blue tubing,
connect the ‘dirty air’ pressure sense line to the Dirty port of
the gateway.
3. Using the supplied 3/16-in ID translucent blue tubing,
connect the ‘clean air’ pressure sense line to the Clean port
of the gateway.
Notice: To prevent inaccurate sensor readings, it is recommended the tubing is installed in such a manner to avoid low spots
where condensation may accumulate.
Note: Depending on the conguration of the dust collector, additional pipe ttings may be required.
1. Isolate, lockout, and depressurize the compressed air manifold.
2. Install the ¼ NPT push-to-connect tting into an unused port on the compressed air manifold. If no ports are available, the
tting can be installed in a tee for the incoming air to the manifold.
3. Install the ¼” OD solid blue tubing between the tting on the compressed air manifold and the gateway.
4. Restore the compressed air supply to the manifold.
Low Pressure (∆P) Pneumatic Installation
High Pressure (Compressed Air) Pneumatic Installation

6
Donaldson™ iCue™ Sensor Integrated Gateway
1. Connect the cellular antenna and hand tighten.
2. Restore power to the gateway.
3. Once the gateway is energized and the through it’s startup
routine (all LEDs Red, Orange, Green). Verify the Power and
iCue Service Connectivity LEDs turn green. This may take
several minutes.
Gateway Final Assembly
5 Replacement Parts List
Part Number Description
R060015 Kit, Sensor Gateway, North America (includes antenna, power supply, Sensor
Gateway Assembly, magnet, tubing and fittings)
R060028 Sensor Gateway Assembly
R060020 Antenna, RF, 4G LTE
R060021 Power Supply, 24VDC, 40W

7
Donaldson Company, Inc.
The following table denotes the use of each terminal on the internal gateway terminal strip as well as any limitations.
Terminal Number Terminal Name Input Constraints
1 DC Power + 7-32 VDC
2 DC Power - 6 EA
3 Chassis Ground 1 EA
4 Analog Input 1 - 24VDC Output Max output 25 mA
5 Analog Input 1 - Input Signal 10VDC, 20mA max
6 Analog Input 1 - Ground 1 EA
7 Analog Input 2 - 24VDC Output 2 EA
8 Analog Input 2 - Input Signal 10VDC, 20mA, max
9 Analog Input 2 - Ground
10 Analog Input 3 - 24VDC Output Max output 25 mA
11 Analog Input 3 - Input Signal 10VDC, 20mA max
12 Analog Input 3 - Ground
13 Analog Input 4 - 24VDC Output Max output 25 mA
14 Analog Input 4 - Input Signal 10VDC, 20mA max
15 Analog Input 4 - Ground
16 Digital Input 1 - 3.3VDC Output Dry Contact Supply - not for device power
17 Digital Input 1 - Input Signal 3.3VDC Max
18 Digital Input 1 - Ground
19 Digital Input 2 - 3.3VDC Output Dry Contact Supply - not for device power
20 Digital Input 2 - Input Signal 3.3VDC Max
21 Digital Input 2 - Ground
6 Terminal Strip Designators

8
Donaldson™ iCue™ Sensor Integrated Gateway
Item LED Color Input
1 Power Green Power On
Orange Data transmission trigger by wake-up switch
2 iCue Service Connectivity Green Connected to Donaldson iCue application
Orange Initializing connection to Donaldson iCue application
Red Connection failure
Off Not connected to Donaldson iCue application
3 Cellular Strength Green Good connection quality
Orange Medium connection quality
Red Low connection quality
Off No cellular connection
4Data Transmission Green On while sending messages to Donaldson iCue application
7 Troubleshooting
123 4

9
Donaldson Company, Inc.
Problem Remedy
Cellular Strength LED is OFF or Red Verify the cellular antenna is securely installed on the device and not
damaged.
Move the device to a higher location.
Install a cabled antenna and move it to another location where the
network signal can be properly received. A magnetic cable mount can be
purchased when needed by contacting [email protected].
iCue Service Connectivity LED is not
Green
If Cellular Strength LED is OFF or Red, reference troubleshooting for that
condition.
Note: it may take up to 5 minutes for the iCue Service Connectivity LED
to turn green after the Cellular LED illuminates.
Contact [email protected].
LEDs Blinking The LEDs blink during unit start-up, infrequent normal processes and as
a result of abnormal behavior. If you notice the LEDs blinking, monitor the
unit for ve minutes. If the LEDs continue to blink after this period of time,
contact iCue Support at [email protected].
If additional troubleshooting assistance is required, please contact [email protected].

10
Donaldson™ iCue™ Sensor Integrated Gateway
Only Donaldson approved optional sensors should be used with the Donaldson™ iCue™ Sensor Integrated Gateway. The
gateway can accommodate up to four (4) analog sensors and two (2) digital inputs.
Analog Sensors
The Donaldson™ iCue™ Sensor Integrated Gateway can accommodate analog sensors with a 0-10VDC or 0/4-20mA output. A
physical jumper on the gateway circuit board is used to select the sensor input type.
8 Optional Sensor Wiring

11
Donaldson Company, Inc.
2 Wire Sensor 3 Wire Sensor
4 Wire Sensor
The Donaldson™ iCue™ Sensor Integrated Gateway can support 2, 3, or 4 wire sensors using the following wiring congurations.
These diagrams are representative of installing an analog sensor on any of the four analog input lines.

12
Donaldson™ iCue™ Sensor Integrated Gateway
Digital Sensors
The Donaldson™ iCue™ Sensor Integrated Gateway can accommodate sensors with normally open or normally closed dry
contacts. A physical jumper on the gateway circuit board is used to congure the board for the appropriate sensing scenario and
should be set according to the following position:
Digital "High" Switch Digital "Low" Switch
Sensed Stated - By Gateway
Wiring Diagram Unactuated
Switch State
Actuated
Switch State
Jumper
Setting
Normally Open Contact - High Digital High Switch Low High GND
Normally Closed Contact - High Digital High Switch High Low GND
Normally Open Contact - Low Digital Low Switch High Low 3V3
Normally Closed Contact - Low Digital Low Switch Low High 3V3
Note: This is a low voltage connection. 3.3VDC may be present on one side of the contact.

A1
Donaldson Company, Inc.
Appendix A - Regulatory Information
United States
Class B:
NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the
FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a commercial or residential
installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance
with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference
will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which
can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of
the following measures:
—Reorient or relocate the receiving antenna.
—Increase the separation between the equipment and receiver.
—Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
—Consult the dealer or an experienced radio/TV technician for help.
Contains FCC ID(s): XPY2AGQN4NNN
Radio frequency radiation exposure information: This equipment complies with radiation exposure limits prescribed for an
uncontrolled environment for xed and mobile use conditions. This equipment should be installed and operated with a minimum
distance of 20 cm between the radiator and the body of the user or nearby persons. The system must only be used with approved
antennas and accessories. Any changes or modications made to this device that are not expressly approved by the cellular
module manufacturer could void the user's authority to operate the equipment.

A2
Donaldson™ iCue™ Sensor Integrated Gateway
Canada
Radio Frequency (RF) Exposure Information
The radiated output power of this device is below the Innovation, Science and Economic Development Canada (ISED) radio
frequency exposure limits. The device should be used in such a manner such that the potential for human contact during normal
operation is minimized. This device has been evaluated and shown compliant with the ISED RF Exposure limits under mobile
exposure conditions (antennas are greater than 20 cm from a person's body).
This device has been certied for use in Canada. Status of the listing in the ISED’s REL (Radio Equipment List) can be found at
the following web address: http://www.ic.gc.ca/app/sitt/reltel/srch/nwRdSrch.do?lang=eng
Additional Canadian information on RF exposure also can be found at the following web address: http://www.ic.gc.ca/eic/site/smt-
gst.nsf/eng/sf08792.html
Contains IC ID(s): 8595A-2AGQN4NNN
Any changes or modications made to this device that are not expressly approved by the cellular module manufacturer could void
the user's authority to operate the equipment.
CLASS B:
Innovation, Science and Economic Development Canada (ISED) Notices
This Class B digital apparatus complies with Canadian CAN ICES-3(B) / NMB-3(B).
Operation is subject to the following two conditions:
• This device may not cause interference.
• This device must accept any interference, including interference that may cause undesired operation of the device.
Informations concernant l'exposition aux frux friti radio (RF)
La puissance de sortie émise par l’appareil de sans l cet appareil est inférieure à la limite d'exposition aux fréquences radio
d'Innovation, Sciences et Développement économique Canada (ISDE). L'appareil doit être utilisé de manière à minimiser les
risques de contact humain lors du fonctionnement normal. Ce pe pmal.neme a éa éa pma et dd ddal. conforme aux limites
d'exposition aux frux friti radio (RF) d'ISDE lorsqu'il est installl dans des produits hhodu particuliers qui fonctionnent dans des
conditions d'exposition 'exposappareils mobiles (les antennes se situent ituent ent sicentimt ent du corps d'une personne).
Ce p. Ce pe). C est homologuu pour l'utilisation au Canada. Pour consulter l'entrna correspondant orlorrespond dans la liste
d'équipement radio (REL - Radio Equipment List) d'ISDE rendez-vous sur: http://www.ic.gc.ca/app/sitt/reltel/srch/nwRdSrch.
do?lang=fra
Pour des informations suppllations su concernant l'exposition aux RF au Canada rendez-vous sur: http://www.ic.gc.ca/eic/site/smt-
gst.nsf/fra/sf08792.html
CLASS B:
Avis d'Innovation, Sciences et Développement économique Canada (ISDE)
Cet appareil numérique de classe B est conforme aux normes canadiennes CAN ICES-3(B) / NMB-3(B).
Son fonctionnement est soumis aux deux conditions suivantes:
• Cet appareil ne doit pas causer d'interfser d'.
• Cet appareil doit accepter toute interffnterf, notamment les interfnterfes qui peuvent affecter son fonctionnement.

A3
Donaldson Company, Inc.
Service Notes
Date Service Performed Notes

A4
Donaldson™ iCue™ Sensor Integrated Gateway
Supplier's Declaration of Conformity
47 CFR § 2.1077 Compliance Information
Unique Identifier: Donaldson™ iCue™ Sensor Integrated Gateway Part Number: R060028
Responsible Party –U.S. Contact Information
Donaldson Company, Inc.
1400 W 94th Street
Bloomington, MN
55431
1-833-898-5996
FCC Compliance Statement (e.g., products subject to Part 15)
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two
conditions: (1) This device may not cause harmful interference, and (2) this device must accept any
interference received, including interference that may cause undesired operation.

IOM R060070 (ENG), Revision 0 (November 2019) ©2019 Donaldson iCue™ Connected Filtration Service for Dust Collectors. Donaldson Company, Inc. Donaldson™
iCue™ Sensor Integrated Gateway and the color blue are marks of Donaldson Company, Inc. All other marks belong to their respective owners.
Important Notice
Many factors beyond the control of Donaldson can affect the use and performance of Donaldson products in a particular application, including the conditions under which the product is used. Since these
factors are uniquely within the user’s knowledge and control, it is essential the user evaluate the products to determine whether the product is fit for the particular purpose and suitable for the user’s application.
All products, product specifications, availability and data are subject to change without notice, and may vary by region or country.
Donaldson Company, Inc.
Minneapolis, MN
donaldson.com
shop.donaldson.com
North America
Email: [email protected]
Phone: (USA): 833-898-5996
Currently only available in the United States.