Donaldson iCue Sensor Integrated Gateway User manual

This manual contains specic precautions related to worker safety. The hazard alert image denotes safety
related instructions and warnings in this manual. DO NOT install, operate, or perform maintenance on this
product until you have read and understood the instructions, precautions and warnings contained within
this manual.
Donaldson™ iCue™ Sensor
Integrated Gateway
Installation, Operation and
Maintenance Manual
IOM R060070 (ENG)
Revision 0
English
Master Language

Donaldson Company, Inc.
i
This manual has been supplied to assist with the installation, operation and maintenance of
the Donaldson™ iCue™ Sensor Integrated Gateway. Please read the manual before installing,
operating, or performing maintenance on this device as it contains specic precautions for worker
safety. It is the owner’s responsibility to ensure that this manual is available for use by installers,
operators and maintenance personnel that will be working with this dust collector accessory.
This manual is the property of the owner. DO NOT operate the device until you have read and
understood the instructions and warnings located in the installation and operation manual.
For additional copies of this manual, contact [email protected].
Disclaimers
Information in this document is subject to change without notice and does not represent a commitment on the part of the
Donaldson Company, Inc. Donaldson provides this documents "as is," without warranty of any kind, expressed or implied,
including, but not limited to, the implied warranties of tness or merchantability for a particular purpose. Donaldson may make
improvements and/or changes in this manual or in the product(s) and/or the programs described in this manual at any time.
The Safety Alert Symbol indicates a hazardous situation which, if not avoided could
result in death or serious injury. Obey all safety messages following this symbol to
avoid possible injury or death. The possible hazards are explained in the associated
text messages.
NOTICE indicates a potential situation or practice which is not expected to result
in personal injury, but which if not avoided, may result in damage to equipment.
IMPORTANT NOTES

Donaldson™ iCue™ Sensor Integrated Gateway
ii
Contents
IMPORTANT NOTES............................................................................................................................................................................i
1 Safety Communication ..............................................................................................................................................................1
2 Product Description...................................................................................................................................................................2
System Description.............................................................................................................................................................2
Technical Specications .....................................................................................................................................................2
3 Operation...................................................................................................................................................................................3
4 Installation .................................................................................................................................................................................3
Location Considerations.....................................................................................................................................................3
Overview.............................................................................................................................................................................3
Mounting.............................................................................................................................................................................4
Gateway Electrical Installation............................................................................................................................................4
Low Pressure (∆P) Pneumatic Installation.........................................................................................................................5
High Pressure (Compressed Air) Pneumatic Installation....................................................................................................5
Gateway Final Assembly ....................................................................................................................................................6
5 Replacement Parts List .............................................................................................................................................................6
6 Terminal Strip Designators ........................................................................................................................................................7
7 Troubleshooting.........................................................................................................................................................................8
8 Optional Sensor Wiring ...........................................................................................................................................................10
Analog Sensors ................................................................................................................................................................10
Digital Sensors .................................................................................................................................................................12
Appendix A - Regulatory Information................................................................................................................................................. A1
Service Notes .................................................................................................................................................................. A3

Donaldson Company, Inc.
1
The Donaldson™ iCue™ Sensor Integrated Gateway should not be used to detect, monitor, warn, or alert personnel
to hazards, potential safety issues, or combustion risks. Users should not rely on readings from the product to provide
emergency or hazard prevention or for emergency response activities and decisions. Users remain solely responsible
for maintaining a safe work environment. All dust collection equipment and accessories should be operated and
maintained in accordance with the manufacturer’s instructions.
Many factors beyond the control of Donaldson can affect the use and performance of Donaldson products in a particular
application, including the conditions under which the product is used.
Since these factors are uniquely within the user’s knowledge and control, it is essential the user evaluate the Donaldson
products to determine whether the product is t for the particular purpose and suitable for the user’s application.
The device is not designed or approved to be used in any Hazardous Locations. Do not install or operate device in an
area classied as hazardous.
Electrical installation must be performed by a qualied electrician.
Only qualied maintenance personnel should service this equipment.
Prior to installing or maintaining equipment, ensure all energy sources are put into a safe condition by following your
facilities approved energy-control procedures.
This system does not replace the need for any routine or required monitoring or maintenance of your dust collection
system. Donaldson does not guarantee the accuracy of any transmitted values.
1 Safety Communication

2
Donaldson™ iCue™ Sensor Integrated Gateway
System Description
The Donaldson™ iCue™ Sensor Integrated Gateway is designed for use with Donaldson’s iCue™ Connected Filtration Service for
Dust Collectors.
The gateway captures data from sensors and transmits that data wirelessly to the web-based Donaldson iCue application. The
gateway is independent of the dust collector control system.
Sensors:
The gateway has internal sensors for sensing lter differential pressure and compressed air pressure of the dust collector. The
gateway also has inputs for Donaldson approved optional sensors, which are wired into the gateway.
Communications:
The gateway utilizes a cellular connection to transmit sensor data to the Donaldson iCue application. The cellular data plan
and preinstalled SIM card are provided by Donaldson. The SIM card will only work with Donaldson’s service and should not be
removed.
Note: This manual only covers the installation, operation and troubleshooting of the Donaldson™ iCue™ Sensor Integrated
Gateway. Reference the documentation section in the dashboard application for additional information on conguring and using
the application.
2 Product Description
Technical Specications
Specications
General
Input Power Gateway: 7-32VDC; 10W max
Supplied Class 2 AC/DC Converter: 90-305VAC, 47-63Hz, 40W max
Cellular Technologies LTE
Dimensions 7.63 x 4.63 x 3.09 in. (193.80 x 117.60 x 78.49 mm)
Weight 1.5-lbs
Operating Temperature -40 to 85C (-40 to 185F)
Ingress Rating IP66
Sensor Ratings
Vacuum 27 inches of H20 (6.72 Kpa)
Compressed Air Pressure 150 psi (10.34 bar)
Temperature Range -40 to 85C (-40 to 185F)
External Inputs Analog: 4 Inputs; 4-20mA or 0-10V. 24VDC Supply (100 mA max)
Digital: 2 Inputs; Dry contact closure
Certications
Certications FCC, IC

3
Donaldson Company, Inc.
Electrical installation must be performed by a qualied electrician and comply with all applicable national and local
codes.
Compressed air installation must be performed by a qualied pipe tter.
Penetrations into the dust collector must be air and dust tight.
Location Considerations
The gateway should be installed in a convenient location that does not interfere with any safety systems or the normal operation
and maintenance of the collector. The preferred location is as high as feasible to increase the cellular signal strength.
Overview
The hardware kit received includes the gateway and other accessories required for installation; reference Replacement Parts List
for what is included in the kit. There may be situations where additional materials are needed to complete the installation. A typical
installation will involve the following steps:
1. Shut down the dust collector and isolate the compressed air supply source.
2. Install the Donaldson gateway.
3. Connect pneumatic tubing to the gateway.
4. Connect optional sensors to the gateway.
5. Attach the antenna to the gateway.
The gateway is always on, monitoring the sensors associated with the solution. If a sensor value exceeds the user-dened alert
thresholds, the gateway will communicate that data to the Donaldson iCue application for alerting purposes. Otherwise, during
normal operation the gateway communicates to the Donaldson iCue application at predened intervals.
LEDs on the gateway indicate the status of the gateway. Reference the Troubleshooting section for denition of the LED states.
3 Operation
4 Installation

4
Donaldson™ iCue™ Sensor Integrated Gateway
Magnets
Magnets with pre-applied adhesive have been supplied to allow
for quick and easy installation. The magnets can be applied to the
gateway and/or the power supply. To use the magnetic mounts:
1. Verify the device surface is clean and dry.
2. Remove the lm from the adhesive disc mounted to the
magnet and rmly press the magnet into place.
3. Remove the metallic keeper and insulator from the magnets
and mount the device.
Note: Allow 20 minutes for the adhesive to cure prior to
mounting the gateway from a metallic surface.
Flange
The gateway and power supply may be mounted using the
mounting anges of each device. Hardware to mount the
components using the anges is to be provided by the installer.
The Gateway requires 7-32 VDC input power. A single-phase power supply is included in the kit to power the gateway. Reference
Terminal Strip Designators for terminal strip locations when installing the VDC power wiring. Reference the power supply label for
wire color coding.
Mounting
Gateway Electrical Installation

5
Donaldson Company, Inc.
Note: This kit contains barbed t-ttings for use with 3/16-in ID exible tubing. Depending on the conguration of the dust collector,
additional material may be required.
1. Insert a t-tting into each lter pressure sensing line (clean
air and dirty air). Reference the dust collector manual for
assistance in identifying the lter pressure sense lines.
Notice: To prevent gateway damage from condensation, it
is recommended that the gateway is installed above
the location of the lter pressure sense line ports.
2. Using the supplied 3/16-in ID translucent blue tubing,
connect the ‘dirty air’ pressure sense line to the Dirty port of
the gateway.
3. Using the supplied 3/16-in ID translucent blue tubing,
connect the ‘clean air’ pressure sense line to the Clean port
of the gateway.
Notice: To prevent inaccurate sensor readings, it is recommended the tubing is installed in such a manner to avoid low spots
where condensation may accumulate.
Note: Depending on the conguration of the dust collector, additional pipe ttings may be required.
1. Isolate, lockout, and depressurize the compressed air manifold.
2. Install the ¼ NPT push-to-connect tting into an unused port on the compressed air manifold. If no ports are available, the
tting can be installed in a tee for the incoming air to the manifold.
3. Install the ¼” OD solid blue tubing between the tting on the compressed air manifold and the gateway.
4. Restore the compressed air supply to the manifold.
Low Pressure (∆P) Pneumatic Installation
High Pressure (Compressed Air) Pneumatic Installation

6
Donaldson™ iCue™ Sensor Integrated Gateway
1. Connect the cellular antenna and hand tighten.
2. Restore power to the gateway.
3. Once the gateway is energized and the through it’s startup
routine (all LEDs Red, Orange, Green). Verify the Power and
iCue Service Connectivity LEDs turn green. This may take
several minutes.
Gateway Final Assembly
5 Replacement Parts List
Part Number Description
R060015 Kit, Sensor Gateway, North America (includes antenna, power supply, Sensor
Gateway Assembly, magnet, tubing and fittings)
R060028 Sensor Gateway Assembly
R060020 Antenna, RF, 4G LTE
R060021 Power Supply, 24VDC, 40W

7
Donaldson Company, Inc.
The following table denotes the use of each terminal on the internal gateway terminal strip as well as any limitations.
Terminal Number Terminal Name Input Constraints
1 DC Power + 7-32 VDC
2 DC Power - 6 EA
3 Chassis Ground 1 EA
4 Analog Input 1 - 24VDC Output Max output 25 mA
5 Analog Input 1 - Input Signal 10VDC, 20mA max
6 Analog Input 1 - Ground 1 EA
7 Analog Input 2 - 24VDC Output 2 EA
8 Analog Input 2 - Input Signal 10VDC, 20mA, max
9 Analog Input 2 - Ground
10 Analog Input 3 - 24VDC Output Max output 25 mA
11 Analog Input 3 - Input Signal 10VDC, 20mA max
12 Analog Input 3 - Ground
13 Analog Input 4 - 24VDC Output Max output 25 mA
14 Analog Input 4 - Input Signal 10VDC, 20mA max
15 Analog Input 4 - Ground
16 Digital Input 1 - 3.3VDC Output Dry Contact Supply - not for device power
17 Digital Input 1 - Input Signal 3.3VDC Max
18 Digital Input 1 - Ground
19 Digital Input 2 - 3.3VDC Output Dry Contact Supply - not for device power
20 Digital Input 2 - Input Signal 3.3VDC Max
21 Digital Input 2 - Ground
6 Terminal Strip Designators