Dongfang Motor DF150GK Series User manual

Assemble Instruction
--DF150GK series from Dongfang Motor INC
First thank you for your choose of our “DONGFANG” buggy and
now I will show you how to assemble the buggy.
1. When you get the package please remove all parts away from
the buggy for assemble.
2. The rear suspension
When you find the shock absorber, screw off the bolts upside.
Swing up the shock absorber to the end fixture and screw up.
Tighten it. The left side is the same alike.
3. The rear wheel
Hang up or raise the rear frame of the buggy. Take off the pin
and screw off the nuts. Choose a rear wheel of right side( check

with images below and fix to the rear axis. Tighten the nuts and
fix with the pin. Do the same way for the left rear wheel.

4. Electrical equipment cover
When you screw off the two bolts at the rear of the frame please
find such cover for wiring ends. Cover all electrical parts with it
and screw on.
5. The fuel tank
If you find it fixed please take a look at the fuel switch and the go to
next step.
Please screw off the four bolts and put the fuel tank on it.
Remember the fuel ruler always in the left. Fasten the tank to the
frame. Connect the fuel pipe to the switch downside and fasten

with the metal clip. Switch the key to “ON”for the Supply of
Fuel.

6. The front suspension
Hang up or raise the front of the buggy. Take the below item
assembled out of chassis and take a look to all parts as marked.
Screw off the long hex bolts of the Front down swing arm with
the metal dust cover to the welding downside of the chassis.
Fasten the arm to the frame tightly.

Put down the front up swing arm and screw off the bolts at the
end of the arm. Take it to the fixture in the front of the brake hub
and screw on tightly.
Now please check such rod for the steering. Screw on this rod to
the end screw of the steering machine and make the nuts closed to
the machines. For the another end please take off the pin and nuts
first. When you screw the ball to the rod take it into the hole of the
brake hub and screw on with such nut and pin.
Please do in the same way for the other side.

7. The front wheel
Please check the front wheel on right side. Screw off the nuts
from the wheel hub and put that wheels on. Fasten the nuts with
two washers. Take the rubber dust cover(smaller) on.

8. Now we could have the buggy on land already. Then we come to
the steering wheel. Make sure the axis with a round plate welded
is in the right position that is two wheel front in horizontal
standard. Screw off the bolts and fix the steering wheel in the

below position. After the fasten insert a round cap on it.
Let’s make the wheel horizontal and check the front wheels. If it is
not in parallelism with the buggy median we could take the rod
round to make the wheels forward. Remember take the nuts close
to the rod.

9. Seat and Seat Belt
Here we take the driver’s seat with a orange(or red) lock bar
downside to the left of the buggy. Press the lock bar and let the
bottom rack out then take the bolts out. Take the seat on the
buggy and make sure the buggy slide in as my fingers pointed.
Screw up the bolts and tighten the seat to the chassis.
Remember you would tighten it well for your safety. Do It in the
same way for the passenger’s seat.

Firstly put the seat belt in order and pass the belt trough the seat.
Screw off the bolts at the end of belt and fasten it to the welded
fixture behind the seat. Take a look at the below photo for the order
of the washers for a better fasten. So is the fixture beside your seat.

When you get in your seat you could sit down and change the
height of the steering wheel and the position of seat for your ride.
10.The battery
When you get the box of the battery please read the instruction and
added the acid if need and take it to the buggy. It usually be
positioned behind the driver’s seat. Loose the bolts and let the
battery in. Be careful for the connect of the wiring. RED for “+”and
GREEN for “–”. For maintain please cover the wiring ends closely.

11.Canopy Frame
For the left canopy frame first we have a knowledge of these.
Take the main frame to the both sides of the buggy. Lock them
with a longer bolt we offered. Please use the bow washer to lock
the frame.

Here is the frame for the spare tire. Take it the back of the
canopy frame and fasten it.

Then we come to the straight top frame and lock with the shorter
bolts.

The last one is the middle frame from the back of the seat to the
top frame. You could have them tightened in a same way.
Finally is the Canvas graphic . Put it on the front of the main
canopy frame and tighten with the string.

Now we got it. Our buggy is assembled. DO NOT in a hurry for
racing. Please check once more all the bolts are screw up well
and the fuel switch, the battery, the air press for tires. Then
please check with our use’s manual for your use and maintains.
Wish you enjoy our buggy, Thanks for your reading!