Dongfang Motor DF150GKA User manual

NO. Parts Image Quantity NO. Parts Image Qauntity
1Seat Belt（With
Bolts） 2 PC 16 Tools 1
2 Mesh Canvas 4 17 Rear
Wheel（left） 1
3 Top Canvas 1 18 Rear
Wheel（right） 1
4
Canopy Bar
Canvas（Long in
front)
2 19 Front
Wheel（left） 1
5
Canopy Bar
Convas（Short in
rear)
2 20 Front
Wheel（right） 1
6Foam
Padding（Long） 2 21 Roll Bar 1
7Foam
Padding（short） 2 22
Dust Cover
4
8
Rearview Mirror
1 23 Battery 1
9 Seat 2 24 Elctrical Cover 1
10 Top Lights 1 25 Rear Carrier 1
11 Ruber Cover 4 26 Spare
Tire(optional) 1
12 Steering Rod 2
13 Front Fender 1
14 Rear Fender 1
15 Fuel Tank 1只
DF150GKA Assembling Instruction
Please check the parts with the Go-Kart with the list below. If you find anything missed
please contact the local dealer right away.
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NO. Parts Image Quantity NO. Parts Image Qauntity
1 Arc-shape Washer 8
2Flange Lock Nuts
M10 4
3Hex Flange Bolt
8*50 6
4Hex Flange Bolt
8*16 10
5 Joint bolt 4
6Hex Flange Bolt
8*12 2
7Hex Flange Bolt
8*20 4
8
Hex Flange Bolt 10*80
2
9Flange Lock Nuts
M8 4
10 Hex socketed 6*80 2
11 Customized
Washer 4
12 Wahser 8.5*24*2 4
13 Hub
Nut（Optional） 2
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Before the assembly
1、Take the carton and accessorries off. Raise the chasis about 500mm(20 inch)
Step 1: Rear Shock
3. Place that bolt into the fixture and fasten the nut.
1. Screw off the bolts of the shock fixture from the rear axle bracket.
2、Prepare the battery with the instruction .
2. Raise the chasis then circle the shock to the fixture make the shock end into the fixture.
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3、Insert the bolt from right side and fasten with the nut.
2、Put the hinge with the 2 steel dust cover into the connection of the frame.
1、Take the bolt off from the hinge.
Step 2: The Hinge
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4、You may assemble the other side arm in a same way.
1、Take the 2 bolts from the ends.
2、Circle the arm to the fixture of the chasis. You may modify position right same with a
screw driver.
3、 Fasten with the bolts and nuts. Please kindly note the bolts remain the same direction.
Step 3: Fron Lower Swing Arm
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Step 4: the Front Shock
1. Screw off the bolts from the fixture on the frame.
2. Raise the shock across the upper swing arm, fix the top end of the shock to that fixture.
3. Place the bolt back with a same direction then fasten the nut.
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4、 You may assemble the other angel in a same way.
Step 5: The Steering Angel
1、Take the pin and the slotted nut off from the front arm.
2、Place the joint ball into the hole of the steering angel .
3、Fasten the slotted nut and make the pin curved as anchor shaded.
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1、Screw one steering rod to the steering machine to the most ( You may need fasten the
nut of the steering machine firstly ) .
2、Screw the ball joint to the rod to the most, take the slotted nut, pin and washer off.
Step 6: the Steering Rod
4、You may assemble the other angel in a same way.
3、Circle the ball to the hole in the steering angel, place the spring washer and fasten the
slotted nut. Insert the pin and make it to Anchor shape.
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4、You may assemble the other wheel in a same way.
The actual wheels may appear different as it's various ( Steel rims or Aluminum)
2、Check for the front wheels with marked "21X7-10" and place the air valve outside and
the arrows forward.
Step 7: the Front Wheels
1、Screw off the nust from the hub
3、Place the wheels on and fasten the four nuts. Place on the dust cover.
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Step 9: The Steering Wheel
1、Screw off the bolts on the lefe side of the head frame.
2、 Place the steering wheel with fixture to the frame as instruced in attached Picture and
fasten the two bolts.
2、Fasten the screw that screw off before.
1、拆下车体上的螺栓（如下图）；
Step 8: The Instrument cover
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Step 10: The Battery
1、SWITCH OFF THE KEY. Screw off the bolts of the bettery fixture .
2、Place the battery to the fixture and fasten.
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3、You may fasten the left rear fender in a same way.
3、conenct the Green wire (or black if no green) to the negative pole( Marked "-")
2、Fasten the rear fender with 2 hex flange bolt M8X16 to the rear frame beside the fuel
tank.
while the red wire to the positive pole( Marked "+").
Step 11: Rear Fender
1、Re-check the fender ( It's the right rear fender as attached).
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Step 12: The Rear Wheels
1、Screw off the pin, slotted nut and washer from the rear axle.
2、Choose the wheel with mark"22*10-10" and make the air valve outside and stamped
arrow forward.
3、Put the right wheel, the spring washer and slotted nut on and fasten it well.
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6、You may fix another wheeel in the same way.
Step 13: The Front Fender
4、 Insert the pin and make it as a "anchor" shape.
5、 Put one dust cover ( chromed or rubber) on .
1、Choose the right fender: The below fender is the front right fender.
2、Choose 2 PC M8X16 hex bolts and fasten the fender bracket to the frame inside of the
wheel .
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1.1、The seat with track below is the driver's seat. Put off the bag outside, press the orange
handle and put the track out to the the end. The same to the other tack and screw off the
bolts from the end of the tracks.
1.2、Put on the seat and pull to make the buttom angel to the fixture of the frame（Pic
1）；make the hold of the track the right place with the hold in the frame（pic 2）and
fasten with that bolts；
1、The Driver's Seat:
3、You may fix another front fender in a same way.
Step 14: The Seat
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Step 15: the Seat Belts
1、Press to release the belt then put the belt from the hole of the seat to the
front side.
2、Screw off the nuts and washer from the end of the belt and fix the end to the frame.
2、The Passenger's seat
Screw off 2 bolt from the passenger's seat and put the seat on the frame. Maket the seat
right place to keep the hole right same with the hole in the frame and screw on to fasten
the seat.
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3、Fix the belt to the frame with the right end and left end in a same way.
4、You could equip the seat belt in a same way for a second belt.
1、You may place the electrical parts cover with the slot left to cover the electrical parts .
Step 16: The electrical parts Cover
2、Place 2 PC hex socketed bolt 6X80 through the cover to the frame and fasten them.
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3、Connect the fuel tank to the switch and locked with the clamp .
Step 18 : The fuel Tank
2、Place the washer 8.5*24*2 on the coner of the fuel tank then screw on with the bolt
8*20.
Step 17 : The rear carrier
Fasten the rear carrier (basket) to the frame with 2 M8X12 bolts.
1、Place the tank on the frame with the switch left.
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2、Place the four joint bolt to the frame with the RH screwed end in the frame.
3、 The left roll bar ；
1、Take off the plastic cover of the roll bar and put on the foam padding （The longer
foam should be in the front) .
Step 19: The roll bar
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