Doosan G60-siiia Manual

This manual contains

important safety information

and must be made available to

personnel who operate and

maintain this machine.

46606373_en_B_06/15

G60, G80, G100, G150, G200-SIIIA

OPERATION & MAINTENANCE MANUAL

Original Instruction

G60-SIIIA SERIAL No : G06030001 ->

G80-SIIIA SERIAL No : G08030001 ->

G100-SIIIA SERIAL No : G10030001 ->

G150-SIIIA SERIAL No : G15030001 ->

G200-SIIIA SERIAL No : G20030001 ->

3 G60, G80, G100, G150, G200-SIIIA OM Manual

CONTENTS

FOREWORD ............................................................................................................................................ 5

GENERAL DATA .................................................................................................................................... 11

SAFETY ................................................................................................................................................. 15

OPERATING INSTRUCTIONS .............................................................................................................. 23

MAINTENANCE ..................................................................................................................................... 41

ALTERNATOR INSTALLATION & MAINTENANCE ............................................................................... 69

REFERENCE INFORMATION

Write the correct information for YOUR DIPP generator in the spaces below. Always use these numbers when

referring to your DIPP generator.

Doosan Benelux SA

Drève Richelle 167

B-1410 Waterloo

BELGIUM

Generator Serial Number

Engine Serial Number

NOTES:

YOUR DIPP DEALER:

ADDRESS:

PHONE:

4 G60, G80, G100, G150, G200-SIIIA OM Manual

5 G60, G80, G100, G150, G200-SIIIA OM Manual

FOREWORD

CONTENTS

FOREWORD ........................................................................................................................................... 6

DECLARATION OF CONFORMITY ........................................................................................................ 7

6 G60, G80, G100, G150, G200-SIIIA OM Manual

FOREWORD

The contents of this manual are considered to be

proprietary and confidential to and should not be

reproduced without the prior written permission of the

company.

Nothing contained in this document is intended to extend

any promise, warranty or representation, expressed or

implied, regarding the products described herein. Any

such warranties or other terms and conditions of sale of

products shall be in accordance with the standard terms

and conditions of sale for such products, which are

available upon request.

This manual contains instructions and technical data to

cover all routine operation and scheduled maintenance

tasks by operation & maintenance staff. Major overhauls

are outside the scope of this manual and should be

referred to an authorised service department.

The design specification of this machine has been

certified as complying with EC directives. As a result:

a) Any machine modifications are strictly prohibited, and

will invalidate EC certification.

The use of repair parts / lubricants / fluids other than

those included within the approved parts list may create

hazardous conditions over which the company has no

control. Therefore the company cannot be held

responsible for equipment in which non-approved repair

parts are installed.

The company reserves the right to make changes and

improvements to products without notice and without

incurring any obligation to make such changes or add

such improvements to products sold previously.

The intended uses of this machine are outlined below

and examples of unapproved usage are also given,

however the company cannot anticipate every application

or work situation that may arise.

IF IN DOUBT CONSULT SUPERVISION.

This machine has been designed and supplied for use

only in the following specified conditions and

applications:

•Operation within the ambient temperature range

specified in the GENERAL INFORMATION section of

this manual.

The use of the machine in any of the situation types

listed in table 1:

a) Is not approved,

b) May impair the safety of users and other persons,

and

c) May prejudice any claims made against the

company.

The company accepts no responsibility for errors in

translation of this manual from the original English

version.

DOOSAN COMPANY

TABLE 1

Use of the machine outside the ambient temperature

range specified in the GENERAL INFORMATION

SECTION of this manual.

This machine is not intended and must not be used

in potentially explosive atmospheres, including

situations where flammable gases or vapours may

be present.

Use of the machine fitted with non approved

components / lubricants / fluids.

Use of the machine with safety or control

components missing or disabled.

Use of the machine for storage or transportation of

materials inside or on the enclosure except when

contained within the toolbox.

GENERATOR

Use of the generator to supply load(s) greater than

those specified.

Use of unsafe or unserviceable electrical equipment

connected to the generator.

Use of electrical equipment: (a) Having incorrect

voltage and / or frequency ratings. (b) Containing

computer equipment and / or similar electronics.

7 G60, G80, G100, G150, G200-SIIIA OM Manual

DECLARATION OF CONFORMITY

EC Declaration of Conformity 2)

3) We: 4) Represented in EC by:

Doosan International USA, Inc Doosan Trading Limited

1293 Glenway Drive Block B, Swords Business Campus

Statesville Swords

North Carolina 28625-9218 Co. Dublin

USA Ireland

5) Hereby declare that, under our sole responsibility the product(s)

6) Machine description: Portable Generator

7) Machine Model: G10, G20, G30, G40, G60, G80-SIIIA, G100-SIIIA, G150-SIIIA, G200-SIIIA, G250, G400, G500

8) Commercial name: G10, G20, G30, G40, G60, G80-SIIIA, G100-SIIIA, G150-SIIIA, G200-SIIIA, G250, G400, G500

9) Serial number:

10) is (are) in conformity with the relevant provisions of the following EC Directive(s)

11) 2006/42/EC The Machinery Directive

12) 2004/108/EC The Electromagnetic Compatibility Directive

13) 2000/14/EC The Noise Emission Directive

16) 97/68/EC The emission of engines for no-road mobile machinery

31) 2006/95/EC The Low Voltage Equipment Directive

17) and their amendments

18) Conformity with the Noise Emission Directive 2000/14/EC

19)

20)

22)Type kW 22)Type kW

G10 890,6LWA 91LWA G100-SIIIA 80 94,3LWA 95LWA

G20 16

93,6LWA 94LWA G150-SIIIA 120 95,6LWA 96LWA

G30

25 93,5LWA 94LWA G200-SIIIA 160 96,9LWA 97LWA

G40 32

95,1LWA 96LWA G250 205 96,5LWA 97LWA

G60 48

91,7LWA 92LWA G400 328 97,7LWA 98LWA

G80-SIIIA 64 93,3LWA 94LWA G500 400 98,2LWA 99LWA

Jan Moravec

27) Engineering Manager

28) Issued at Dobris, Czech Republic 29) Date

30) The technical documentation for the machinery is available from:

Doosan Infracore Portable Power EMEA, Dreve Richelle 167, B-1410 Waterloo, Belgium

Original declaration

Directive 2000/14/EC, Annex VI, Part I

Notified body: AV Technology, Stockport, UK. Nr 1067

21)Machine

23)Measured

sound power

level

24)Guaranteed

sound power

level

21)Machine

23)Measured

sound power

level

24)Guaranteed

sound power

level

CPN 46552201 rev E

EC Declaration of Conformity 2)

3) We: 4) Represented in EC by:

Doosan International USA, Inc Doosan Trading Limited

1293 Glenway Drive Block B, Swords Business Campus

Statesville Swords

North Carolina 28625-9218 Co. Dublin

USA Ireland

5) Hereby declare that, under our sole responsibility the product(s)

6) Machine description: Portable Generator

7) Machine Model: G10, G20, G30, G40, G40-SIIIA, G60-SIIIA, G80-SIIIA, G100-SIIIA, G150-SIIIA, G200-SIIIA, G250,

G400, G500

8) Commercial name: G10, G20, G30, G40, G40-SIIIA, G60-SIIIA, G80-SIIIA, G100-SIIIA, G150-SIIIA, G200-SIIIA, G250,

G400, G500

9) Serial number:

10) is (are) in conformity with the relevant provisions of the following EC Directive(s)

11) 2006/42/EC The Machinery Directive

12) 2004/108/EC The Electromagnetic Compatibility Directive

13) 2000/14/EC The Noise Emission Directive

16) 97/68/EC The emission of engines for no-road mobile machinery

31) 2006/95/EC The Low Voltage Equipment Directive

17) and their amendments

18) Conformity with the Noise Emission Directive 2000/14/EC

19)

20)

22)Type kW 22)Type kW

G10 890,6LWA 91LWA G100-SIIIA 80 94,3LWA 95LWA

G20 16

93,6LWA 94LWA G150-SIIIA 120 95,6LWA 96LWA

G30

25 93,5LWA 94LWA G200-SIIIA 160 95,8LWA 97LWA

G40 32

95,1LWA 96LWA G250 205 96,5LWA 97LWA

G40-SIIIA 32

88,8LWA 92LWA G400 328 97,7LWA 98LWA

G60-SIIIA 48 91,5LWA 92LWA G500 400 98,2LWA 99LWA

G80-SIIIA 64 93,3LWA 94LWA

Jan Moravec

27) Engineering Manager

28) Issued at Dobris, Czech Republic 29) Date

30) The technical documentation for the machinery is available from:

Doosan Infracore Portable Power EMEA, Dreve Richelle 167, B-1410 Waterloo, Belgium

Original declaration

Directive 2000/14/EC, Annex VI, Part I

Notified body: AV Technology, Stockport, UK. Nr 1067

21)Machine

23)Measured

sound power

level

24)Guaranteed

sound power

level

21)Machine

23)Measured

sound power

level

24)Guaranteed

sound power

level

CPN 46552201 rev G

SAMPLE

8 G60, G80, G100, G150, G200-SIIIA OM Manual

9 G60, G80, G100, G150, G200-SIIIA OM Manual

10 G60, G80, G100, G150, G200-SIIIA OM Manual

11 G60, G80, G100, G150, G200-SIIIA OM Manual

GENERAL DATA

CONTENTS

GENERAL DATA.................................................................................................................................... 12

GENERAL INFO .................................................................................................................................... 12

ELECTRICAL DATA ............................................................................................................................... 13

12 G60, G80, G100, G150, G200-SIIIA OM Manual

GENERAL DATA

GENERAL INFO

G60 INFORMATION ON AIRBORNE NOISE

• The A-weighted emission sound pressure level

64 dB(A), uncertainty 1 dB(A)