Dor-O-Matic 95239-900 User manual
DOR-O-MATICÒ
AUTOMATIC DOOR SYSTEMS
Benchmark
Swing Operator
Installation Instructions
95239-900 Standard
95339-900 Premium
95299-084 REV. 0 November 2003 DA-345
Copyright © 2003 I gersoll-Ra d. All rights reserved.
DOR-O-MATICÒ
AUTOMATIC DOOR SYSTEMS
7350 West Wilson Avenue
Harwood Heights, IL 60706-4708
1-800-543-4635
708-867-7400
echnical Support: 1-888-942-9945
Engineering Fax: 708-867-1177
www.doromatic.com
Page 2 of 16 November 2003 95299-084 REV. 0
The Benchmark is an automatic electromechanical swinging door operator for indoor use on hinged,
center pivoted, and offset pivoted doors. When activated, the Benchmark drives the door to the full open
position, then electrical power is turned off and the door is closed by spring force. The activating
circuit opens the door from any position in the closing swing. During a power failure, the Benchmark
acts as a manual door closer (size ). Door opening and closing cycles, including opening speed,
back check speed, hold open time delay, closing speed, and latch position, are adjustable.
GENERAL
REPLACEMENT PARTS AND SYSTEM COMPONENTS
Standard Control Box 95229-900 95229-900 95229-900
Premium Control Box 95 29-900 95 29-900 95 29-900
Gear Box 95100-000 99040-000 95100-000
Cover 95171-9XXR 99201-9XXR 99201-9XXR
Insert N/A 99067-9XX N/A
End Caps 99060-900 99060-900 99060-900
Part 27 Header Full Length
Header Single
Full Length
Header D uble
WARNING
!
Always disconnect main
power to the operator prior
to servicing or cleaning.
CAUTION
!
This operator is for
indoor use only.
CAUTION
!
Do not mount any
accessories directly to
the operator.
XX Finish
75 US 28
79 DC 1
Arm Assembly 95085-9XX 95005-9XX 95025-9XX
Part Pull Standard
Push
Extended
Reveal Push
CONTENTS
General ................................................................................................................. 2
Replacement Parts and System Components ....................................................... 2
Pre-Installation Site and Product Check................................................................. 4
Operator Installation .............................................................................................. 5
Wiring ................................................................................................................... 9
Arm and Cover Installation ................................................................................... 12
Operational Check .............................................................................................. 14
Operator Adjustment ........................................................................................... 15
Release for Service............................................................................................. 16
95299-084 REV. 0 November 2003 Page 3 of 16
27 Push System
(screw pack not shown)
Swing door
operator
Push arm assembly
95005-9XX
Swing door
operator
Push arm
assembly
95005-9XX
D uble Push System
(screw pack not shown)
27 Pull System
(screw pack not shown)
Swing door
operator
Pull arm and
track assembly
95085-9XX
Swing door
operator
Push arm assembly
95005-9XX
Insert
Full Length Push System
(screw pack not shown)
Swing door
operator
Pull arm and
track assembly
95085-9XX
Insert
Full Length Pull System
(screw pack not shown)
Push arm
assembly
95005-9XX
REPLACEMENT PARTS AND SYSTEM COMPONENTS (c ntinued)
Page 4 of 16 November 2003 95299-084 REV. 0
1. PRE-INSTALLATION SITE AND PRODUCT CHECK
1- /8 frame face minimum
1-7/8 top rail in door minimum
1- /8 frame face minimum
1-7/8 top rail in door minimum
1.1. Check that the product model is correct for the required application.
1.2. Check that all parts listed on the bill of material are in the shipping container.
1.3. Check architectural drawings and final approved shop drawings for position of frame and
structural openings.
1.4. Check header and frame dimensions and required clearances:
1- /16 -5/ 2
4- /4
4-1/2 5-9/16
minimum
5/8
Ceiling
1.5. Check door width: 26 minimum for 27 push operator
0 minimum for 27 pull operator
6 minimum for full length push or full length pull operator
1.6. Check that door weight is 200 lbs or less. For heavier doors, consult factory.
1.7. Check that a 115 volt, single phase, 60 Hz, fused, 15 amp, -wire power supply is available
at the side jamb with approximately 12 of wire available to connect to the operator. UL
approved type flexible conduit is recommended for the 115 volt power line.
The 115 volt power supply must be a dedicated circuit from the main circuit breaker panel
and must n t be connected into a building lighting system operating flourescent lights.
Clearances f r 27 Pull System and
Full Length Pull System
Clearances f r 27 Push System, Full Length
Push System, and D uble Push System
4- /4
4-1/2 5-9/16
minimum
1- /16
1-7/16
0-6 reveal
15 maximum
Ceiling
-5/ 2
95299-084 REV. 0 November 2003 Page 5 of 16
2. OPERATOR INSTALLATION
2.1. Remove control box from operator mounting bracket, then remove motor/gearbox from bracket:
C ntr l B x and M t r/Gearb x Rem val
27 Pull, 27 Push, and D uble Push Systems
Remove two (2) Phillips screws
to remove control box from
mounting bracket
Remove four (4) M6 nuts to
remove motor/gearbox from
mounting bracket (must
remove control box first)
C ntr l B x and M t r/Gearb x Rem val
Full Length Pull and Full Length Push Systems
2.2. Prepare header/frame and door: 27 Pull System ...................see page 6
Full Length Pull System ....... see page 6
27 Push System................. see page 7
Full Length Push System ..... see page 7
Double Push System........... see page 8
Low Ceiling Application....... see page 8
Remove two (2) Phillips
screws to remove control
box from mounting bracket
Remove four (4) M6 nuts to remove
motor/gearbox from mounting bracket
(must remove control box first)
NOTE
!
For push units with a reveal greater than 6 refer to the
installation sheet included in the extended arm packaging.
2.3. Install operator mounting bracket on header/frame. For full length systems, also install switch
bracket on header/frame.
2.4. Install motor/gearbox on operator mounting bracket, then install control box on bracket.
2.5. Go to Wiring on page 9.
Page 6 of 16 November 2003 95299-084 REV. 0
1-1/8
1-1/8
1-1/4 to
edge of
door
Drill and tap for
1/4-20 screws
2 places
27- /4
1-1/4 to
edge of
door
Switch
bracket
2. OPERATOR INSTALLATION (c ntinued)
Center operator cover (with end caps removed) over opening and mark a vertical line at each
end. Align ends of operator mounting bracket and switch bracket with vertical lines and adjust
vertical position per diagram below. Mark and prepare mounting holes.
27 Pull System
Frame/Header and D r Preparati n
Full Length Pull System
Frame/Header and D r Preparati n
1-5/8
7/8
Drill and tap for
1/4-20 screws
8 places
5/8
1-1/8 Drill and tap for 1/4-20
screws, 2 places
1/8 nominal
8-11/16
27- /4
-5/ 2
8-11/16 8-11/16
Drill 7/8 hole in header in this
area for high voltage conduit
Drill 1/2 hole in
jamb tube in
this area for
low voltage
wire access
Drill 1/2 hole in
jamb tube in
this area for
low voltage
wire access
Operator
cover
Drill 7/8 hole in jamb tube in this
area for high voltage conduit
Drill and tap for
1/4-20 screws
4 places
Drill and tap for
1/4-20 screws, 8 places
Bottom view,
door open
Bottom view,
door open
Ground
stud
Ground
stud
95299-084 REV. 0 November 2003 Page 7 of 16
2. OPERATOR INSTALLATION (c ntinued)
1/8 nominal
8-11/16 8-11/16 8-11/16
1-7/16
1-15/16
B for butt hung or offset pivots
C for center pivoted door
7/8
-5/ 2
1- /16
Drill and tap for
1/4-20 screws, 2 places
Drill 7/8 hole in
jamb tube in this
area for high
voltage conduit
Drill 1/2 hole in
jamb tube in
this area for
low voltage
wire access
Drill and tap for
1/4-20 screws
8 places
27 Push System
Frame/Header and D r Preparati n
Right Hand
Push System
Shown
5/8
1-1/4 to
edge of
door
Switch bracket
1-15/16
B for butt hung or offset pivots
C for center pivoted door
1/8 nominal
1-1/4 to
edge of
door
5/8
Operator cover
Drill 1/2 hole in
jamb tube in
this area for
low voltage
wire access
1-7/16
Drill and tap for
1/4-20 screws, 4 places
Drill and tap for
1/4-20 screws, 8 places
Drill 7/8 hole in jamb tube in this
area for high voltage conduit
Center operator cover (with end caps removed) over opening and mark a vertical line at each
end. Align ends of operator mounting bracket and switch bracket with vertical lines and adjust
vertical position per diagram below. Mark and prepare mounting holes.
Full Length Push System
Frame/Header and D r Preparati n
Reveal B C Reveal B C
1 22 27 4 19 24
2 21 26 5 18 2
20 25 6 18 2
Reveal B C Reveal B C
0 2 28 20 25
1 22 27 4 19 24
2 21 26 5 or 6 18 2
+10º
Bottom view,
door open
+10º
Bottom view,
door open
Ground
stud
Ground stud
Hinges
opposite
side
Hinges
opposite
side
Page 8 of 16 November 2003 95299-084 REV. 0
2. OPERATOR INSTALLATION (c ntinued)
D uble Push System
Frame/Header and D r Preparati n
Center operator cover (with end caps removed) over opening and mark a vertical line at each
end. Align ends of operator mounting bracket and switch bracket with vertical lines and adjust
vertical position per diagram below. Mark and prepare mounting holes.
Drill 1/2 hole in header in this
area for low voltage wire access
1-7/16
1-15/16
B for butt hung or offset pivots
C for center pivoted door
Drill and tap for 1/4-20 screws, 8 places
Drill 7/8 hole in jamb tube in this
area for high voltage conduit
Drill and tap for 1/4-20 screws, 8 places
Drill 7/8 hole in jamb tube in this
area for high voltage conduit
1-15/16
B for butt hung or offset pivots
C for center pivoted door
1-7/16
Operator
cover
1/4 to edge
of door ref.
L w Ceiling Applicati n (27 Push System Only)
Frame/Header and D r Preparati n
-5/ 2
1/8
7/8
1-9/16
8-11/16 8-11/16 8-11/16
4-29/ 2
1-15/16
/4
1/8 gap typ.
1- /4 frame typ.
1/2 dia. hole
for wire access
Drill and tap for
1/4-20 screws, 5 places
Drill and tap for
1/4-20 screws
2 places
18-1/4 for butt hung or offset pivots
2 for center pivoted door
Top of frame
Door
Side of frame
Ceiling
Reveal B C Reveal B C
0 2 28 20 25
1 22 27 4 19 24
2 21 26 5 or 6 18 2
5/8
5/8
Drill and tap for 1/4-20 screws
2 places each door
Hinges opposite side Hinges opposite side
Bottom view,
door open
Bottom view,
door open
95299-084 REV. 0 November 2003 Page 9 of 16
3. WIRING
3.1. Refer to the appropriate wiring diagram for the standard control box (page 10) or the
premium control box (page 11), and connect the following cables:
Ground Cable (ground the operator properly with a separate green ground wire)
Hall Effect Cable (d n t wrap the Hall Effect cable around the Motor Power cable)
Motor Power Cable (d n t wrap the Motor Power cable around the Hall Effect cable)
Main Power Cable
Control Box Power Cable
3.2. Connect Activate, Safety, -Position Switch, and Lock accessories as needed. Refer to the
accessory instructions for any accessories used. Do not connect any remote activating
device to the door unless it is located within line of sight of the door. An SO Kit is required if
DC powered accessories are powered from the 17 VAC control box terminals.
3.3. When wiring is complete, go to Arm and Cover Installation on page 12.
CAUTION
!
Make sure all wires are properly dressed and secured to prevent interference.
Route all wiring away from moving parts, sharp edges, and heat sources.
Use copper conductors only.
Do not modify the factory wiring or connect into existing electrical circuits or devices.
CAUTION
!
Replace fuse only
with the same type
and rating fuse.
Remove
fuse
I stall
fuse
Fuse
T Change Fuse
For clarity, not all
components are shown on
the control box PC board
NO, NC, and AUX. ACT. Circuits
NO and NC are for a de-energized relay.
The relay is not energized when the -position switch is OFF and when the door is opening.
The relay is energized when the -position switch is set to AUTO and when the door is closed.
Connect fail secure locks to NC.
Connect fail safe locks to NO.
The AUX. ACT. circuit is used for special applications only.
Page 10 of 16 November 2003 95299-084 REV. 0
3. WIRING (c ntinued)
J8, 10-position
Control Box Power Cable
Standard Control Box Wiring
J1, 6-position
Main Power Cable
J5, 2-position
Motor Power Cable
J , 4-position
Hall Effect Cable
Activation device
N.O. dry contact
Safety device
N.O. dry contact
Transformer or
power supply Electric lock,
electric strike, etc.
-position switch
key 84219-900
rocker 84220-900
N.O. or N.C.
depending
upon device
RED
BLACK
GREEN
-WAY
COMMON
-WAY
SAFETY
COMMON
MAIN ACT.
AUX. ACT.
17 VAC
ACC PWR
NO
C
NC
Cut off -position
switch connector
and strip wire
ends before use
Multiple activation
devices should
be connected in
parallel
For clarity, not all
components are shown on
the control box PC board
Plug cables i to
these receptacles
NOTE
!
See expla atio of NO,
NC, a d AUX. ACT.
circuits o page 9.
Co trol box
grou di g stud
95299-084 REV. 0 November 2003 Page 11 of 16
3. WIRING (c ntinued)
Premium Control Box Wiring
J8, 10-position
Control Box Power Cable
J1, 6-position
Main Power Cable
J5, 2-position
Motor Power Cable
J , 4-position
Hall Effect Cable
Activation device
N.O. dry contact
Safety device
N.O. dry contact
24 V SO Kit
95 60-600 Electric lock,
electric strike, etc.
-position switch
key 84219-900
rocker 84220-900
N.O. or N.C.
depending
upon device
RED
BLACK
GREEN
-WAY
COMMON
-WAY
SAFETY
COMMON
MAIN ACT.
AUX. ACT.
17 VAC
ACC PWR
NO
C
NC
RED DC +
BLACK DC
WHITE
WHITE
Cut off -position
switch connector
and strip wire
ends before use
Multiple activation
devices should
be connected in
parallel
For clarity, not all
components are shown on
the control box PC board
Plug cables i to
these receptacles
NOTES
!
1. A SO Kit is required if DC
powered accessories are
powered from the premium
co trol box 17 VAC termi als.
2. See expla atio of NO,
NC, a d AUX. ACT.
circuits o page 9.
Strip SO Kit white wires
and connect to control box
terminal block as shown
Co trol box
grou di g stud
Page 12 of 16 November 2003 95299-084 REV. 0
4.1. Make sure the operator power switch is turned off.
4.2. Install a jumper across the control box MAIN ACT. and COMMON terminals.
4.3. Turn on the operator power switch. The operator motor will activate to the full open position.
4.4. Attach the arm to the operator spindle loosely with the 8 mm socket head screw.
4. ARM AND COVER INSTALLATION
WARNING
!
KEEP HANDS, CLOTHING, WIRES, TOOLS,
ETC. AWAY FROM THE OPERATOR MOTOR
WHEN THE OPERATOR IS TURNED ON.
4.5. Attach the arm to the door:
4.5.1. For push systems, attach the push arm shoe to the door.
Operator spi dle
8 mm socket head screw
4.5.2. For pull systems, slide the pull arm roller into the track, insert a track cap on each
end of the track, and attach the track to the door.
Track
Track cap
Pull arm roller
Pull arm
Track cap
Push arm
Push arm shoe
95299-084 REV. 0 November 2003 Page 13 of 16
4.6. Adjust the arm:
4.6.1. For pull systems, remove the locking screws in the arm.
4.6.2. For pull systems, remove the locking screws in the arm.
4. ARM AND COVER INSTALLATION (c ntinued)
4.6.3. Keep the door in the full open position and adjust arm length as necessary with the
door in the full open position. When the arm is adjusted to the proper length, tighten
the 8 mm socket head screw that secures the arm to the operator spindle, then
tighten/install the locking screw(s) in the arm.
4.7. Turn off the operator power switch. The door closes.
4.8. Remove the jumper from the control box MAIN ACT. and COMMON terminals.
4.9. Test the operator (see Operational Check on page 14) and then continue with step 4.10.
4.10. Adjust the operator as required (see Operator Adjustment on page 15) and then continue
with step 4.11.
4.11. Snap end caps into the cover and secure with the two 6- 2 round head screws provided.
4.12. Snap optional end cap insert (from screw bag) into the end cap opposite the on/off switch.
4.13. For full length systems, snap the insert into the arm slot that is not being used.
4.14. Install the cover assembly and on the operator.
4.15. Release the operator for service (see Release for Service on page 16).
Push arm
locki g screw
Pull arm
locki g screws
Spi dle i sert
Cover e d cap
Cover e d cap
Page 14 of 16 November 2003 95299-084 REV. 0
5. OPERATIONAL CHECK
5.1. Set the -position switch to AUTO and turn on the operator power switch.
5.2. Activate the operator using an activation device. The operator will perform one sizing cycle.
Sizing Cycle: Occurs when the door is activated for the first time after power has been
turned on. During the sizing cycle, the door opens and closes one time.
5.3. If the door does not open at all during the sizing cycle:
Check door for binds.
If an electromechanical lock is being used, check that the lock disengages before the
operator opens the door.
Check fuse(s), circuit breaker, and connections.
Adjust the operator and check door operation (see Operator Adjustment on page 15):
Opening speed: ............. maximum
Back check speed:......... maximum
Hold open time delay: ..... minimum
Back check position: ...... 50%
Latch position: ................ maximum
Closing speed: ............... maximum
SW1 #1, #2, # , #4: ....... off
5.4. If the door does not open fully during the sizing cycle:
Check door for binds.
Increase the back check speed slightly and check door operation. Continue
increasing back check speed until the door opens fully.
5.5. If the door slams open, decrease the back check speed slightly and check door operation.
Continue decreasing back check speed until the door opens without slamming.
5.6. After the sizing cycle is complete and the door is closed, apply a maintained activation
signal and check that the door remains open while the activation signal is applied.
5.7. If a door safety device is being used:
5.7.1. Activate the door and then activate the safety device while the door is open. The
door should not close while the safety device is activated. Next, deactivate the safety
device. The door should close after the hold open time delay expires.
5.7.2. With the door closed, activate the safety device, then activate the door. The door
should not open while the safety device is activated. Next, deactivate the safety
device. The door should open.
5.8. When the door is operating properly, continue with step 4.10 on page 1 .
95299-084 REV. 0 November 2003 Page 15 of 16
NOTE
!
Adjust the operator for the slowest operation practical in accordance with
the latest revisions of Americans with Disabilities Act, ANSI/BHMA A156.19
Standard for Power Assist and Low Energy Power Operated Doors, and
local codes.
Feature Control Description Counterclockwise Clockwise
Ope i g speed P1 Co trols ope i g speed of a y Slower Faster
ormal weight a d size door
Back check speed P2 Co trols speed of door ear full Slower Faster
ope positio to preve t door
slammi g ope
Hold ope time delay P3 Co trols le gth of time door Less time More time
remai s fully ope followi g a 1 sec mi imum 30 sec maximum
activate sig al, 1 to 30 sec
Back check positio P4 Determi es dista ce at which Less back check More back check
door begi s to decelerate ear
the full ope positio
Latch positio P5 Determi es dista ce at which Less latch More latch
door begi s to decelerate ear
the full closed positio
Closi g speed P6 Co trols closi g speed of a y Slower Faster
ormal weight a d size door
Delayed activatio SW1, #1 Whe switched ON, causes a 1 sec delay betwee activatio sig al a d
door ope i g; this allows time for most electric locks to dise gage before
the operator ope s the door
Push-N-Go SW1, #2 Whe switched ON, pushi g door ope 5 degrees causes operator to ope
door for the remai der of the ope i g cycle
Power Boost SW1, #3 Whe switched ON, electro ically i creases closi g force of door from
(Premium Co trol 9 lbs to 18 lbs to close door agai st high wi ds or stack pressure; Power
Box o ly) Boost tur s o for 5 sec after door comes to a stop at least 80 degrees
i to its closi g cycle
6. OPERATOR ADJUSTMENT
See table below and diagrams on page 16 for operator feature adjustment. After adjusting, cycle
the door several times and check for proper operation, then continue with step 4.11 on page 1 .
Ope i g Speed: 3 sec or more Latch Locatio : 10 degrees or more
Closi g Speed: 3 sec or more Latch Speed: 1.5 sec or more
Page 16 of 16 November 2003 95299-084 REV. 0
7.1. Remove all tools, installation equipment, and debris from the vicinity of the door.
7.2. Install all safety, traffic control, and instruction decals on the door as required by the latest
revision of ANSI/BHMA A156.19. This is very imp rtant! Failure t d this leaves the
installer LIABLE f r any accident that might ccur. This must be d ne!
7.3. Verbally instruct the owner or person in charge of the proper operation of the door.
7.4. Instruct the owner or person in charge to routinely inspect the door for the following:
Occasional damage
Developing problems
Minor preventive maintenance
7.5. Instruct the owner or person in charge who and where to call for service when required.
7. RELEASE FOR SERVICE
Make sure to install all safety, traffic control,
and instruction decals on the door as required.
IMPORTANT
!
6. OPERATOR ADJUSTMENT (c ntinued)
Operat r Adjustment C ntr ls
Back check speed
Back check position
Opening
speed
Closing
speed
Latch position
Deceleration to fully
closed position
D r P siti n Definiti ns
P6
P1
P2
P3
P4
P5
SW1, #1
SW1, #2
SW1, #3
Use tool stored
on chassis to
adjust controls
See switch
case for
ON position
For clarity, not all
components are shown on
the control box PC board
Benchmark™Swing Operator
Installation Instructions
Dor-O-Matic
DOR - O – MATIC ®
7350 W. Wilson Ave.
Harwood Heights, IL 60706
Toll Free: 1-800-543-4635
In Illinois: 708-867-7400
Sales FAX: 708-867-0291
www.doromatic.com
99101-084 Rev E February 2003 DA303
99101-084 Rev E February 2003 Page 2 of 15
INTRODUCTION
This system is a fully automatic electro-mechanical swinging door operator for residential, commercial, and industrial pedestrian use. It
can be used to automate center pivoted doors, as well as hinged or offset pivoted doors.
This operator is a “start on demand”, “power-open/spring close” system. The swinging door is driven under power to the full open position,
at which time the electrical power is turned off and the door is closed by spring force only.
The opening and closing cycles of the door are under complete control at all times, as individual potentiometers or switches independently
control the opening speed, back check speed, hold open time delay, closing speed and latch position. In the event of a power failure, the operator
acts as a manual door closer (size 3) without fear of damage to the door or the automatic door components.
The activating circuit will re-open the door from any position in the closing swing, provided the safety circuit is not energized. The surface
applied operator may be installed for either push or pull applications on center pivoted, hinged, or offset pivoted doors. The basic components of
this system are the Operator & Cover Assembly, the Arm Assembly, and the Screw Bag (Figures 1, 5, 9, 14 & 19).
GENERAL
This instruction sheet covers the proper installation of surface applied operators for use on center pivoted, butt hung/hinged, or offset pivoted doors.
BEFORE proceeding with any stage of the installation…
A. Check architectural drawings and final approved shop drawings for position of the frame and structural openings.
B. Check header & frame dimensions, making sure to allow for the proper clearances (Figures 2, 6, 10, 15, 20).
C. Check the content of the shipping container against the bill of material to see
that all necessary parts and materials have been included. Also, be sure that
the model is correct for the required application.
D. Remove the motor/gearbox and control box to install the mounting plate (Figures 3, 7, 11, 16, 21).
E. Refer to proper diagrams in this manual for either Push Arm or Pull Arm installation.
F. This operator is for indoor use only.
G. Do not mount any accessories directly onto this operator.
H. When additional accessories are used with this operator, refer to the instructions for those devices.
NOTE: Always disconnect
main power to operator prior to
servicing or cleaning.
I. Tools required for installation:
a) 10mm socket
b) 10mm open end wrench
c) 6mm allen wrench
d) Phillips screwdriver
e) Drill, drill bits & taps
f) Flat head electric screwdriver
INSTALLATION INSTRUCTIONS
1. Preparation:
A 115 volt, single phase, 60Hz, fused, 15 amp, 3-wire power supply must be brought to the side jamb tube. This work is usually supplied by the
electrical contractor. UL approved type flexible conduit is recommended for running the 115 volt power supply into the operator. Determine the
location of the wire passage holes through the side jamb (Figures 4, 8, 12, 18, & 22). Approximately 12” of wire should be left for hook up.
NOTES:
A. Secure all conductors and connections against physical damage.
B. Route all wiring away from moving parts, sharp edges and heat sources.
C. Use copper conductors only.
2. Pre-Operational Adjustments:
A. Using the appropriate wiring diagram (Figure 25 for Standard or 26 for Premium) connect power and accessories as needed.
B. Select proper function using SW2: (Premium Control Box only)
Function 0: General Equipment – Any device not manufactured by Dor-O-Matic.
Function 1: 77700-900 No Beam.
C. Turn on power at the switch. After the first activation signal, the door should open and close one time, after which it is ready for normal
operation. If the door does not size to the full open position, first check for binds, then increase the sizing speed by rotating P7 clockwise on
the Standard Control Box or P8 counter-clockwise on the Premium Control Box just enough to overcome the door weight, etc.
3. Operational Check and Adjustments:
NOTE: Refer to the latest revision of ANSI/BHMA A156.19-1997 Standard for Power Assist and Low Energy Power Operated Doors for all
settings and adjustments.
Latch Location: 10 degrees or more
Latch Speed: 1.5 seconds or more
Closing Speed: 3 seconds or more
Opening Speed: 3 seconds or more
A. Opening Speed Adjustment:
1. Opening speed is adjusted by rotating P1 (CCW=SLOWER, CW=FASTER) on the Standard Control Box or P2 (CW=SLOWER,
CCW=FASTER) on the Premium Control Box It allows for proper adjustment of any normal weight and size door.
2. Cycle the door open and closed several times and observe the opening speed.
NOTE: It is recommended that the door be operated as slow as is practical for the traffic conditions.
99101-084 Rev E February 2003 Page 3 of 15
B. Back Check Speed Adjustment:
The back check speed is controlled by rotating P2 (CCW=SLOWER, CW= FASTER) on the Standard Control Box or P3 on the Premium
Control Box (CW=SLOWER, CCW= FASTER).
C. Hold Open Time Delay Adjustment:
Adjustment is made by rotating P3 (CCW=LESS HOLD OPEN TIME, CW=MORE HOLD OPEN TIME) on the Standard Control Box or P1
(CW=LESS HOLD OPEN TIME, CCW=MORE HOLD OPEN TIME) on the Premium Control Box. The total adjustment range on the control box
is 1 to 30 seconds of time delay.
D. Back Check Position:
Standard Control Box: The adjustment is made by P4 (CW=MORE BACK CKECK, CCW =LESS BACK CHECK).
Premium Control Box: There is no adjustment available on the back check position, since the microprocessor in the control box sets the
proper back check position automatically while the door sizes itself.
E. Latch Position:
By rotating P5 (CW=MORE LATCH, CCW=LESS LATCH) on the Standard Control Box or P6 on the Premium Control Box, one can vary
the position at which latch occurs (CCW=MORE LATCH, CW=LESS LATCH).
F. Closing Speed Adjustments:
Continue to cycle the door open and closed while making adjustments. Set the closing speed by rotating P6 (CW=SLOWER,
CCW=FASTER) on the Standard Control Box or P7 (CW=SLOWER, CCW=FASTER) on the Premium Control Box.
G. Latch Speed:
Latch speed is factory set and has no adjustment.
H. Power Boost Close and Power Boost Hold Features (Only available with Premium Control Box):
1. This is a built in feature that can be turned on or off with SW1-3.
2. When this feature is on, it can be set for 5 second power only.
3. It is used to electronically increase the closing force of the door from 9 lbs. to 18 lbs. in order to close and hold the door closed
against high winds or high stack pressure.
4. When the power boost close and hold feature is turned on, the automatic increase in power occurs approximately 7 seconds after the
door has closed to the latch position. The power boost feature will not turn on during the first 80 degrees of the closing door travel.
I. Push-N-Go Feature:
With this feature, after three to five degrees of manual door travel, power assist takes over and the door opens under power the rest of the
cycle. This is selected with SW1-2.
J. Delayed Activation Feature:
When delayed activation is selected, there is a 1 second delay between reception of the activation signal and the actual door opening.
This allows for most electric strikes, panics, etc. to disengage before the door opens. This is selected with SW1-1.
4. Operational Walk Through Test:
NOTE: It is assumed that during the installation process, any problems would have been found and corrected before this point. However, it
is recommended that a complete walk-through test now be performed.
A. Activate door operator. The door should open smoothly and silently to the back check point, where it should slow down and drift into full
90 degrees open without slamming.
B. Maintain the activation signal to ensure that the door does not time out and close while being activated.
C. If a door safety device is used, step on through the door opening and into the safety area. Again, remain in the safety area making sure
that the door does not close while the safety area is occupied.
D. Step out of the safety area. After both the activating and safety areas are clear, the door should time out at the pre-set time delay period.
The door should then close quietly and smoothly to the latch point, where it slows down and drifts into the fully closed position without
slamming.
E. Safety Function with the Door Closed
F. Step back into the safety area, and have someone else activate the door. The door must not open.
1. Step out of the safety area. The door should open fully. Have the other person release the activation signal. The door should stand
open until the end of the time delay cycle, and then close as before.
5. Release of the System for Service:
A. Remove all tools and installation equipment, and clean any debris from the vicinity of the door.
B. Install all safety, traffic control, and instruction decals to the door as required by ANSI 156.19-1997. THIS IS VERY IMPORTANT! Failure
to do this leaves the installer LIABLE for any accident that might occur. THIS MUST BE DONE!
C. Verbally explain the proper operation of the door system to the owner or to the person in charge.
99101-084 Rev E February 2003 Page 4 of 15
DO’S AND DON’TS
1. Do use this operator on standard pedestrian doors, exterior and interior, weighing up to 200 pounds. For doors greater than 200 pounds, consult
factory.
2. Do Not connect any remote activating device to the door unless it is located within the ”line of sight” of the door.
3. Do Not use a fuse larger than specified.
4. Do Not modify the factory wiring or connect any wiring into an existing electrical circuit or any other electrical device.
5. Do Not connect the 115 volt power supply line into the building lighting system operating FLUORESCENT LIGHTS.
6. Do Not mount any accessories directly to this operator.
7. Do make certain that the operator is connected to a dedicated 115 volt circuit from the main circuit breaker panel.
8. Do make certain that the operator is properly grounded with a separate green wire.
9. Do make certain that all connections are proper and secure before turning the power on.
10. Do make certain that all wires are properly dressed and secured to prevent any interference.
11. Do make certain that all safety labels and instruction decals relating to door operation are properly applied to the door before leaving the job.
12. Do verbally instruct the owner or person in charge of the proper operation of the door.
13. Do make certain that this operator is only used indoors.
14. Do disconnect main power to the operator prior to servicing and cleaning.
15. Do instruct the owner or person in charge of his responsibility of inspecting the door for the following:
A. Occasional damage
B. Developing problems
C. Minor preventative maintenance
D. Who and where to call for service when required
REPLACEMENT PART LIST
Part 27” header Full Length Header Single Full Length Double
Standard Control Box 99402-900 99402-900 99402-900
Premium Control Box 99401-900 99401-900 99401-900
Gear Box 99403-900 99404-900 99403-900
Cover 95171-9XXR 99201-9XXR 99201-9XXR
Insert N/A 99067-9XX N/A
End Caps 99060-900 99060-900 99060-900
Standard Push Extended Reveal Push Pull
Arm Assembly 95005-9XX 95025-9XX 95085-9XX
Note: 75- US 28
79- DC 13
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