Dor-O-Matic 95239-900 User manual

DOR-O-MATICÒ
AUTOMATIC DOOR SYSTEMS
Benchmark
Swing Operator
Installation Instructions
95239-900 Standard
95339-900 Premium
95299-084 REV. 0 November 2003 DA-345
Copyright © 2003 I gersoll-Ra d. All rights reserved.
DOR-O-MATICÒ
AUTOMATIC DOOR SYSTEMS
7350 West Wilson Avenue
Harwood Heights, IL 60706-4708
1-800-543-4635
708-867-7400
echnical Support: 1-888-942-9945
Engineering Fax: [phone]
www.doromatic.com

Page 2 of 16 November 2003 95299-084 REV. 0
The Benchmark is an automatic electromechanical swinging door operator for indoor use on hinged,
center pivoted, and offset pivoted doors. When activated, the Benchmark drives the door to the full open
position, then electrical power is turned off and the door is closed by spring force. The activating
circuit opens the door from any position in the closing swing. During a power failure, the Benchmark
acts as a manual door closer (size ). Door opening and closing cycles, including opening speed,
back check speed, hold open time delay, closing speed, and latch position, are adjustable.
GENERAL
REPLACEMENT PARTS AND SYSTEM COMPONENTS
Standard Control Box 95229-900 95229-900 95229-900
Premium Control Box 95 29-900 95 29-900 95 29-900
Gear Box 95100-000 99040-000 95100-000
Cover 95171-9XXR 99201-9XXR 99201-9XXR
Insert N/A 99067-9XX N/A
End Caps 99060-900 99060-900 99060-900
Part 27 Header Full Length
Header Single
Full Length
Header D uble
WARNING
!
Always disconnect main
power to the operator prior
to servicing or cleaning.
CAUTION
!
This operator is for
indoor use only.
CAUTION
!
Do not mount any
accessories directly to
the operator.
XX Finish
75 US 28
79 DC 1
Arm Assembly 95085-9XX 95005-9XX 95025-9XX
Part Pull Standard
Push
Extended
Reveal Push
CONTENTS
General ................................................................................................................. 2
Replacement Parts and System Components ....................................................... 2
Pre-Installation Site and Product Check................................................................. 4
Operator Installation .............................................................................................. 5
Wiring ................................................................................................................... 9
Arm and Cover Installation ................................................................................... 12
Operational Check .............................................................................................. 14
Operator Adjustment ........................................................................................... 15
Release for Service............................................................................................. 16

95299-084 REV. 0 November 2003 Page 3 of 16
27 Push System
(screw pack not shown)
Swing door
operator
Push arm assembly
95005-9XX
Swing door
operator
Push arm
assembly
95005-9XX
D uble Push System
(screw pack not shown)
27 Pull System
(screw pack not shown)
Swing door
operator
Pull arm and
track assembly
95085-9XX
Swing door
operator
Push arm assembly
95005-9XX
Insert
Full Length Push System
(screw pack not shown)
Swing door
operator
Pull arm and
track assembly
95085-9XX
Insert
Full Length Pull System
(screw pack not shown)
Push arm
assembly
95005-9XX
REPLACEMENT PARTS AND SYSTEM COMPONENTS (c ntinued)

Page 4 of 16 November 2003 95299-084 REV. 0
1. PRE-INSTALLATION SITE AND PRODUCT CHECK
1- /8 frame face minimum
1-7/8 top rail in door minimum
1- /8 frame face minimum
1-7/8 top rail in door minimum
1.1. Check that the product model is correct for the required application.
1.2. Check that all parts listed on the bill of material are in the shipping container.
1.3. Check architectural drawings and final approved shop drawings for position of frame and
structural openings.
1.4. Check header and frame dimensions and required clearances:
1- /16 -5/ 2
4- /4
4-1/2 5-9/16
minimum
5/8
Ceiling
1.5. Check door width: 26 minimum for 27 push operator
0 minimum for 27 pull operator
6 minimum for full length push or full length pull operator
1.6. Check that door weight is 200 lbs or less. For heavier doors, consult factory.
1.7. Check that a 115 volt, single phase, 60 Hz, fused, 15 amp, -wire power supply is available
at the side jamb with approximately 12 of wire available to connect to the operator. UL
approved type flexible conduit is recommended for the 115 volt power line.
The 115 volt power supply must be a dedicated circuit from the main circuit breaker panel
and must n t be connected into a building lighting system operating flourescent lights.
Clearances f r 27 Pull System and
Full Length Pull System
Clearances f r 27 Push System, Full Length
Push System, and D uble Push System
4- /4
4-1/2 5-9/16
minimum
1- /16
1-7/16
0-6 reveal
15 maximum
Ceiling
-5/ 2

95299-084 REV. 0 November 2003 Page 5 of 16
2. OPERATOR INSTALLATION
2.1. Remove control box from operator mounting bracket, then remove motor/gearbox from bracket:
C ntr l B x and M t r/Gearb x Rem val
27 Pull, 27 Push, and D uble Push Systems
Remove two (2) Phillips screws
to remove control box from
mounting bracket
Remove four (4) M6 nuts to
remove motor/gearbox from
mounting bracket (must
remove control box first)
C ntr l B x and M t r/Gearb x Rem val
Full Length Pull and Full Length Push Systems
2.2. Prepare header/frame and door: 27 Pull System ...................see page 6
Full Length Pull System ....... see page 6
27 Push System................. see page 7
Full Length Push System ..... see page 7
Double Push System........... see page 8
Low Ceiling Application....... see page 8
Remove two (2) Phillips
screws to remove control
box from mounting bracket
Remove four (4) M6 nuts to remove
motor/gearbox from mounting bracket
(must remove control box first)
NOTE
!
For push units with a reveal greater than 6 refer to the
installation sheet included in the extended arm packaging.
2.3. Install operator mounting bracket on header/frame. For full length systems, also install switch
bracket on header/frame.
2.4. Install motor/gearbox on operator mounting bracket, then install control box on bracket.
2.5. Go to Wiring on page 9.

Page 6 of 16 November 2003 95299-084 REV. 0
1-1/8
1-1/8
1-1/4 to
edge of
door
Drill and tap for
1/4-20 screws
2 places
27- /4
1-1/4 to
edge of
door
Switch
bracket
2. OPERATOR INSTALLATION (c ntinued)
Center operator cover (with end caps removed) over opening and mark a vertical line at each
end. Align ends of operator mounting bracket and switch bracket with vertical lines and adjust
vertical position per diagram below. Mark and prepare mounting holes.
27 Pull System
Frame/Header and D r Preparati n
Full Length Pull System
Frame/Header and D r Preparati n
1-5/8
7/8
Drill and tap for
1/4-20 screws
8 places
5/8
1-1/8 Drill and tap for 1/4-20
screws, 2 places
1/8 nominal
8-11/16
27- /4
-5/ 2
8-11/16 8-11/16
Drill 7/8 hole in header in this
area for high voltage conduit
Drill 1/2 hole in
jamb tube in
this area for
low voltage
wire access
Drill 1/2 hole in
jamb tube in
this area for
low voltage
wire access
Operator
cover
Drill 7/8 hole in jamb tube in this
area for high voltage conduit
Drill and tap for
1/4-20 screws
4 places
Drill and tap for
1/4-20 screws, 8 places
Bottom view,
door open
Bottom view,
door open
Ground
stud
Ground
stud

95299-084 REV. 0 November 2003 Page 7 of 16
2. OPERATOR INSTALLATION (c ntinued)
1/8 nominal
8-11/16 8-11/16 8-11/16
1-7/16
1-15/16
B for butt hung or offset pivots
C for center pivoted door
7/8
-5/ 2
1- /16
Drill and tap for
1/4-20 screws, 2 places
Drill 7/8 hole in
jamb tube in this
area for high
voltage conduit
Drill 1/2 hole in
jamb tube in
this area for
low voltage
wire access
Drill and tap for
1/4-20 screws
8 places
27 Push System
Frame/Header and D r Preparati n
Right Hand
Push System
Shown
5/8
1-1/4 to
edge of
door
Switch bracket
1-15/16
B for butt hung or offset pivots
C for center pivoted door
1/8 nominal
1-1/4 to
edge of
door
5/8
Operator cover
Drill 1/2 hole in
jamb tube in
this area for
low voltage
wire access
1-7/16
Drill and tap for
1/4-20 screws, 4 places
Drill and tap for
1/4-20 screws, 8 places
Drill 7/8 hole in jamb tube in this
area for high voltage conduit
Center operator cover (with end caps removed) over opening and mark a vertical line at each
end. Align ends of operator mounting bracket and switch bracket with vertical lines and adjust
vertical position per diagram below. Mark and prepare mounting holes.
Full Length Push System
Frame/Header and D r Preparati n
Reveal B C Reveal B C
1 22 27 4 19 24
2 21 26 5 18 2 
 20 25 6 18 2 
Reveal B C Reveal B C
0 2  28  20 25
1 22 27 4 19 24
2 21 26 5 or 6 18 2 
+10º
Bottom view,
door open
+10º
Bottom view,
door open
Ground
stud
Ground stud
Hinges
opposite
side
Hinges
opposite
side

Page 8 of 16 November 2003 95299-084 REV. 0
2. OPERATOR INSTALLATION (c ntinued)
D uble Push System
Frame/Header and D r Preparati n
Center operator cover (with end caps removed) over opening and mark a vertical line at each
end. Align ends of operator mounting bracket and switch bracket with vertical lines and adjust
vertical position per diagram below. Mark and prepare mounting holes.
Drill 1/2 hole in header in this
area for low voltage wire access
1-7/16
1-15/16
B for butt hung or offset pivots
C for center pivoted door
Drill and tap for 1/4-20 screws, 8 places
Drill 7/8 hole in jamb tube in this
area for high voltage conduit
Drill and tap for 1/4-20 screws, 8 places
Drill 7/8 hole in jamb tube in this
area for high voltage conduit
1-15/16
B for butt hung or offset pivots
C for center pivoted door
1-7/16
Operator
cover
1/4 to edge
of door ref.
L w Ceiling Applicati n (27 Push System Only)
Frame/Header and D r Preparati n
-5/ 2
1/8
7/8
1-9/16
8-11/16 8-11/16 8-11/16
4-29/ 2
1-15/16
/4
1/8 gap typ.
1- /4 frame typ.
1/2 dia. hole
for wire access
Drill and tap for
1/4-20 screws, 5 places
Drill and tap for
1/4-20 screws
2 places
18-1/4 for butt hung or offset pivots
2  for center pivoted door
Top of frame
Door
Side of frame
Ceiling
Reveal B C Reveal B C
0 2  28  20 25
1 22 27 4 19 24
2 21 26 5 or 6 18 2 
5/8
5/8
Drill and tap for 1/4-20 screws
2 places each door
Hinges opposite side Hinges opposite side
Bottom view,
door open
Bottom view,
door open

95299-084 REV. 0 November 2003 Page 9 of 16
3. WIRING
3.1. Refer to the appropriate wiring diagram for the standard control box (page 10) or the
premium control box (page 11), and connect the following cables:
 Ground Cable (ground the operator properly with a separate green ground wire)
 Hall Effect Cable (d n t wrap the Hall Effect cable around the Motor Power cable)
 Motor Power Cable (d n t wrap the Motor Power cable around the Hall Effect cable)
 Main Power Cable
 Control Box Power Cable
3.2. Connect Activate, Safety, -Position Switch, and Lock accessories as needed. Refer to the
accessory instructions for any accessories used. Do not connect any remote activating
device to the door unless it is located within line of sight of the door. An SO Kit is required if
DC powered accessories are powered from the 17 VAC control box terminals.
3.3. When wiring is complete, go to Arm and Cover Installation on page 12.
CAUTION
!
 Make sure all wires are properly dressed and secured to prevent interference.
 Route all wiring away from moving parts, sharp edges, and heat sources.
 Use copper conductors only.
 Do not modify the factory wiring or connect into existing electrical circuits or devices.
CAUTION
!
Replace fuse only
with the same type
and rating fuse.
Remove
fuse
I stall
fuse
Fuse
T Change Fuse
For clarity, not all
components are shown on
the control box PC board
NO, NC, and AUX. ACT. Circuits
 NO and NC are for a de-energized relay.
 The relay is not energized when the -position switch is OFF and when the door is opening.
 The relay is energized when the -position switch is set to AUTO and when the door is closed.
 Connect fail secure locks to NC.
 Connect fail safe locks to NO.
 The AUX. ACT. circuit is used for special applications only.

Page 10 of 16 November 2003 95299-084 REV. 0
3. WIRING (c ntinued)
J8, 10-position
Control Box Power Cable
Standard Control Box Wiring
J1, 6-position
Main Power Cable
J5, 2-position
Motor Power Cable
J , 4-position
Hall Effect Cable
Activation device
N.O. dry contact
Safety device
N.O. dry contact
Transformer or
power supply Electric lock, electric strike, etc.
-position switch
key 84219-900
rocker 84220-900
N.O. or N.C.
depending
upon device
RED
BLACK
GREEN
-WAY
COMMON
-WAY
SAFETY
COMMON
MAIN ACT.
AUX. ACT.
17 VAC
ACC PWR
NO
C
NC
Cut off -position
switch connector
and strip wire
ends before use
Multiple activation
devices should
be connected in
parallel
For clarity, not all
components are shown on
the control box PC board
Plug cables i to
these receptacles
NOTE
!
See expla atio of NO,
NC, a d AUX. ACT.
circuits o page 9.
Co trol box
grou di g stud