Dormakaba Crane 2000LE Guide

Crane 2000LE and 3000LE
Overhead Motion Assist 360 drive and control
with In-ground Speed Control
Wiring, Setup and
Troubleshooting Manual
DL6000-013 – 05-2021
| EN |

2 Crane 2000LE and 3000LE 05-2021DL6000-013
Crane 2000LE and 3000LE Wiring, Setup and Troubleshooting Manual
Overhead Motion Assist 360 drive with In-ground speed control
Table of Contents
Table of contents
 General information 
 Product description 
. Crane LE series 
. Crane LE series. 
. Revolving door assembly components 
. Motion Assist  
. In-ground speed control 
. Identification labels 
. Motion Assist  function module 
 Safety information 
. Safety Warnings 
. Danger points of the revolving door. 
. Safety equipment 
 Operator components 
. Mode switch 
. Emergency Stop pushbutton 
.. Triggering an Emergency Stop 
.. Start up after an Emergency Stop 
. Service panel (option) 
. Wave to Open plate (option) 
. Fault LED 
. Operator component locations 
 Technical information 
. Motion Assist  technical information 
. LE series 
. LE series 
 Motion Assist  overview 
. Motion Assist  hardware overview 
. Motion Assist  control unit 
. Motion Assist  power supply 
. Motion Assist  drive cables 
. Cables from Motion Assist  power
supply to control unit 
. Cables from Motion Assist  control unit
to drive 
 Motion Assist  control unit interfaces 
. Motion Assist  control unit connectors 
 Wiring to canopy 
. Wiring to canopy 
. Customer  Vac wiring 
. Motion Assist  customer protective earth
terminal wiring 
. Exterior wiring interfaces to
Motion Assist  control unit 
. Interior wiring interfaces to
Motion Assist  control unit 
 Motion Assist  control unit connectors
- installation and wiring 
. Motion Assist  control unit connectors for
component wiring 
. Emergency stop pushbutton installation
and wiring 
. Mode switch installation and wiring 
. Wave to Open plate (option) installation
and wiring 
. Night bank switch (option) installation and
wiring 
. Fault LED installation and wiring 
. Service panel (option) installation and wiring 
 Motion Assist  control unit keypad
and display 
. Control unit keypad and display 
. Control unit firmware version and updates 
. Restore factory settings 
. Acknowledging errors 
. Accessing and changing parameters 
 Parameters, special functions, diagnostics 
. Basic parameters F, d, and dE 
. Driving parameters 
. Special functions 
. Diagnostics 
 First commissioning 
. Safety during commissioning 
. Before commissioning 
. Learning cycle safety and information 
. Motion Assist  controller power up 
. Set basic parameter F, door type 
. Set basic parameter d, door diameter 
. Set basic parameter dE, door rotation 
. Perform learning cycle 
. Verify driving parameters according to
ANSI/BHMA A. 
 Perform learning cycle -
door systems already commissioned 
. Learning cycle safety and information 
. Perform learning cycle 

3Crane 2000LE and 3000LE 05-2021DL6000-0013
Crane 2000LE and 3000LE Wiring, Setup and Troubleshooting Manual
Overhead Motion Assist 360 drive with In-ground speed control
Table of Contents
 Parameter detail 
. Motion Assist  modes of operation
with "S" function card 
. Basic parameters F, d and dE 
. Driving parameters 
 Special functions, diagnostic detail 
. Motion Assist  modes of operation
with "S" function card 
. Special functions 
. Diagnostics 
 Error list 
. Error indication 
. Reset column of error list (Para. .) 
. Error list 
 Information 
 Revolving door functional test 
. Revolving door functional test 
Appendix A - Definitions 
A. Revolving door definitions, from
ANSI/BHMA A. appendix 
Appendix B - dormakaba handheld 
B. Firmware update 
B. dormakaba handheld; access parameters 
B. dormakaba handheld Motion Assist 
configuration parameters 
B. dormakaba handheld Motion Assist 
driving parameters 
B. dormakaba handheld Motion Assist -
special functions 
B. dormakaba handheld Motion Assist -
diagnostics 
B. New dormakaba handheld; language
change to English 
Appendix C - Function modules 
C. Function module 
C. Container module 
C. Installing function module 

4 Crane 2000LE and 3000LE 05-2021DL6000-013
Crane 2000LE and 3000LE Wiring, Setup and Troubleshooting Manual
Overhead Motion Assist 360 drive with In-ground speed control
Chapter 1
. Installation instructions
This document contains important instructions for
wiring, setup and troubleshooting of Crane LE and
LE series revolving doors with:
• Overhead Motion Assist .
• In-ground speed control.
. Manual storage
This document must be kept in a secure place, and
accessible for reference as required.
If the door system should be transferred to another
facility, insure that this document is transferred as well.
. dormakaba.us website
Manuals are available for review, download, and printing
on the dormakaba.us website.
. Symbols used in these instructions.
WARNING
This symbol warns of hazards which could result
in personal injury or threat to health.
NOTICE
Draws attention to important information
presented in this document.
CAUTION
Warns of a potentially unsafe procedure or
situation.
TIPS AND RECOMMENDATIONS
Clarifies instructions or other information
presented in this document.
. Dimensions
Unless otherwise specified, all dimensions are given in
inches (“).
. Environment
Crane revolving doors are designed to operate on an
interior or exterior application.
 General information
NOTICE
Revolving door order custom requirements.
• Illustrations may not reflect assembly or
part customization.
Revolving door optional equipment.
• Instructions and illustrations may not
reflect installed optional equipment.

5Crane 2000LE and 3000LE 05-2021DL6000-013
Crane 2000LE and 3000LE Wiring, Setup and Troubleshooting Manual
Overhead Motion Assist 360 drive with In-ground speed control
Chapter 2
 Product description
.. Enclosure
• Welded construction.
• Aluminum; anodized finish, painted finish, or cladded.
• Bronze
• Stainless steel
.. Door wings
• Bolted construction
• Aluminum; anodized finish, painted finish,or cladded.
. Crane LE series.
.. Enclosure
• Custom
• Fully formed and welded construction.
• Aluminum, stainless steel, bronze, and wood.
.. Door wings
• Custom
• Fully formed and welded construction.
• Aluminum, stainless steel, bronze and wood.
. Crane LE series
. Revolving door assembly components
1Center shaft
assembly
1.1 Hanger
2Wing assembly
2.1 Wing glass
2.2 Horsehair sweep
3Enclosure center post
4Enclosure quarter
post/end wall
5Enclosure glass
6Enclosure base
7Canopy
Fig. 2.3.1 Four wing revolving door, interior view assembly example
22.1
2.2
6
6.1
8.1 Motion Assist 360
drive
8.2 Motion Assist 360
control unit and
power supply
9In ground speed
control
10 LED light (option)
11 Emergency stop
12 Mode switch
(11, 12 locations vary)
13 Service panel (option)
14 Lock assembly
. Motion Assist 
.. Motion Assist .
• Gearless electromagnetic direct drive system.
.. Low energy application.
• Uses "S" Motion Assist function module.
TIPS AND RECOMMENDATIONS
Reference Para. 2.8 for function module overview.
. In-ground speed control
TIPS AND RECOMMENDATIONS
Reference Para 7.10 for in-ground speed control
overview.
7
8.1
8.2
10
1
2.2
3
4
5
6
7
11
12
13
14
14
2.1 9
1
1.1

6 Crane 2000LE and 3000LE 05-2021DL6000-013
Crane 2000LE and 3000LE Wiring, Setup and Troubleshooting Manual
Overhead Motion Assist 360 drive with In-ground speed control
Chapter 2
. Identification labels
.. Revolving door job tag.
• Located on center shaft.
Identification label for Motion Assist drive and contains
the following information:
• Name and address of manufacturer.
• Drive system model
• Year of manufacture
• Electrical connection values
• Performance data
• Environmental conditions
• IP protection class
• Designation
Art.Nr.: 34050001150
100 - 240V ~ 50/60 Hz
-40 - +60°C
5
3
540
DIN 18650
Made in Germany
DORMA Deutschland GmbH
Dorma Platz 1
58256 Ennepetal
Germany
IP20
month year
System:
Speed Limiter:
Positioning Automatic:
Static force:
Servomatic:
Static force:
Automatic:
Static force:
58 W
8 W
150 N
67 N
58 W
67 N
1/2/3
0
102 W
KT FLEX Direct drive system
Fig. 2.6.2 Identification label Motion Assist 360 drive
Fig. 2.6.1 Center shaft job tag location
1Job tag
Fig. 2.6.3 Motion Assist 360 drive
1Motion Assist 360
drive
2Identification label
1
.. Drive system identification label.
Fig. 2.6.4 Job tag
1
Art.Nr.:34050001150
100- 240V ~ 50/60Hz
-40- +60°C
5
3
540
DIN18650
Madein Germany
DORMADeutschlandGmbH
DormaPlatz 1
58256Ennepetal
Germany
IP20
month year
System:
SpeedLimiter:
PositioningAutomatic:
Staticforce:
Servomatic:
Staticforce:
Automatic:
Staticforce:
58W
8W
150N
67N
58W
67N
1/2/3
0
102W
KTFLEX Direct drive system
2
CRANE REVOLVING DOORS ™
JOB #
. Motion Assist  function module
Fig. 2.7.1 "S" Motion Assist function module
1"S" module (GRN)
Motion Assist
DX6003-002
1
.. Motion Assist  function module used with
LE and LE revolving doors.
The Motion Assist  control unit is supplied with a
"S" Motion Assist function module.
• Mode switch functions are listed in Para. ..
• S" function module enables specific Parameters,
Special Functions and Diagnostics.
Reference Chapter .

7Crane 2000LE and 3000LE 05-2021DL6000-013
Crane 2000LE and 3000LE Wiring, Setup and Troubleshooting Manual
Overhead Motion Assist 360 drive with In-ground speed control
Chapter 3
.. Safety instructions.
Observe safety warnings as they are presented in this
manual.
.. Safety warnings.
WARNING
Damage to equipment or incorrect equipment
operation may result from an incorrect installation.
WARNING
Hazard to mechanical processes by use of
control settings, elements, or procedures not
documented in this manual!
WARNING
Electric shock hazard!
By use of control elements, settings, or
procedures not documented in this manual!
WARNING
Work on electrical equipment and  Vac
wiring installation must be performed only by
qualified personnel!
WARNING
Danger of death from contact with voltage or
electrical short circuits!
As a result of missing or defective electrical
grounding of the drive system, contact with
voltages or electrical short circuits is possible.
• Never put the revolving door into operation
without an earth ground connected to the
drive grounding terminal (Para. .).
• Prior to drive commissioning, drive
components must be connected to the
grounding terminal.
• Control unit
• Power supply unit
• Drive unit support system
 Safety information
WARNING
Metallic doors must be grounded per national
and local codes!
WARNING
Hand pinch point and crushing hazards!
WARNING
Crushing hazards!
.. Pacemakers and other medical implants warning.
WARNING
This sign is located on the Motion Assist 
drive (Para. .) and warns of the hazards for
people with pacemakers and other active
medical implants.
Strong electromagnetic or magnet fields may
be present in the vicinity of this sign. These
fields may disrupt pacemakers or other medical
implants or cause them to malfunction.
People wearing pacemakers and other active
medical implants should not approach
components with this safety warning.
People with pacemakers and other active
medical implants should not come within
20 inches [51 cm] of the drive!
. Safety Warnings

8 Crane 2000LE and 3000LE 05-2021DL6000-013
Crane 2000LE and 3000LE Wiring, Setup and Troubleshooting Manual
Overhead Motion Assist 360 drive with In-ground speed control
Chapter 3
.. Intended use and door misuse.
• The LE and LE revolving doors are designed
as  or  wing revolving doors for use as a doorway
for people to pass through at entrances and in the
interior of buildings.
• When wings are bookfolded, the revolving door is
suitable for use as an emergency exit.
WARNING
In case of emergency, revolving door can be used
as an exit, but it is not the primary path of
egress.
The side door(s) should be used!
• The customer can only operate the revolving door
after door commissioning by dormakaba service
technicians.
• Intended use encompasses adherence to the
information in this document as well as all additional
applicable documentation.
Any usage going beyond or different from use described
as intended use is considered to be misuse.
WARNING
Danger of misuse!
Misuse of the revolving door can cause dangerous
situations.
• Children should never be allowed to enter the
revolving door without adult supervision/
accompaniment.
• Children should never be allowed to play in
front of the entrance and exit of the revolving
door or inside of the revolving door itself.
• Do not install the revolving door over soft
flooring (e.g., carpet).
• Never mount or hang objects on the revolving
door.
• Never stop or block the revolving door with an
object.
• Customer - Do not operate the revolving door
until "record of delivery" has been received.
• Do not walk through the revolving door with
bulky objects.
• Do not walk against the wing rotation
direction of the revolving door.
• Do not start up the revolving door if there is
insufficient lighting.
• Do not start up the revolving door if it is
damaged (e.g., broken glass).
• Never use replacement parts that are not
approved by dormakaba.
• People cannot be allowed to stay in the
revolving door for longer than it takes to pass
through the door.
• Do not walk on the ceiling of the revolving
door.
. Danger points of the revolving
door.
When passing through the revolving door, people may be
at risk for injury at the following locations:
Fig. 3.2.1 Revolving door danger points
1Secondary closing
edge floor
2Secondary closing
edge ceiling
3Opposing closing
edge
4Main closing edge
inner wall
5Wings rotating in a
counterclockwise
direction
. Safety equipment
WARNING
Non-functional safety equipment can pose a life
threatening hazard!
When the safety equipment is non-functional or
deactivated, there is a danger that extremities or
people may be crushed in the revolving door,
possibly leading to serious injury or death.
• Constantly check to make sure that all safety
equipment is functional.
• Never deactivate or bypass safety equipment.
• Ensure that all safety equipment is accessible.
5
14
3
2

9Crane 2000LE and 3000LE 03-2021DL6000-004
Crane 2000LE and 3000LE Installation Manual
Overhead Motion Assist 360 drive with in-ground speed control
Chapter 3 and 4
 Operator components
. Mode switch
Fig. 4.1.1 Mode switch with key lock .. Mode switch
• The Mode switch is located inside the building on the
leading quarter post or attached separately within
sight of the revolving door.
• A key or code secures the program switch against
unauthorized access.
TIPS AND RECOMMENDATIONS
A Mode switch with code entry will automatically
lock itself 60 seconds after the last entry.
WARNING
In case of emergency, revolving door can be used
as an exit, but it is not the primary path of
egress.
The side door(s) should be used!
3 1
2
0
.. Mode switch (low-energy) functions.
.. Knowing act
Consciously activating a switch with the
knowledge of what will happen such as
starting, slowing or stopping a revolving door.
Switching devices may include wall or
jamb-mounted contact switches such as
push plates, fixed contact switches and
controlled access devices such as keypads,
card readers, and key switches.
.. Low energy speed definition -
ANSI/BHMA A..
Door speed resulting in a maximum of
. lbf-ft [. Nm] of kinetic energy.
Mode switch
position Function S- (Green module) - Motion Assist
Off • Revolving door will stay in the home position.
• After a set period of time, any internal lighting is switched off.
AUTOMATIC 
• A knowing act (Para. ..) switch starts rotary movement of the door wings at low energy
speed (Para. ..).
• Manually pushing the door starts rotary movement of the door wings at low energy speed.
• Revolving door automatically stops in the next starting position as soon as it is no longer
manually operated.
AUTOMATIC  • Door rotates continuously at a low energy speed.
• Door can be manually accelerated to low energy speed.
Summer
• Revolving door stops at its starting position and the drive is unlocked.
• Door wings can be rotated manually.
• Bookfold: wings can be folded to the side.

10 Crane 2000LE and 3000LE 05-2021DL6000-013
Crane 2000LE and 3000LE Wiring, Setup and Troubleshooting Manual
Overhead Motion Assist 360 drive with In-ground speed control
Chapter 4
. Emergency Stop pushbutton
Fig. 4.2.1 Emergency Stop pushbutton
.. Emergency Stop pushbutton locations.
• Building interior on the leading door quarter post.
• Second Emergency stop pushbutton located on the
building exterior.
.. Actuation of Emergency Stop pushbutton.
. A time delay disconnection of the Motion Assist 
drive output stage is performed (approximately two
seconds).
. During this time delay the drive performs a fast
braking of the door to a standstill.
. After the time delay the drive output stage is
switched off and door can then be turned manually.
.. Emergency Stop pushbutton reset.
• Emergency Stop pushbutton is reset by pulling or
turning the button.
.. Triggering an Emergency Stop
WARNING
Risk of injury due to deactivated safety
equipment!
After the emergency stop is activated, the drive is
unlocked. Safety devices are no longer in
operation. This can cause serious injuries if
attempts are made to turn the door manually.
• Before turning door manually, check to make
sure no one could be injured.
• If people have been locked into the revolving
door, carefully turn the door until the people
are able to exit the door.
• When turning the door manually, make sure
there are no limbs between the closing edges.
.. Start up after an Emergency Stop
WARNING
Risk of injury due to automatic startup of
revolving door!
The revolving door can set itself in motion
automatically. If there are people in the door,
they may be at risk of injury.
• Release the Emergency Stop button only
when there are no longer any people in the
revolving door.
... Procedure after an Emergency stop.
. Cause for the emergency stop has been removed.
. Reset the Emergency stop pushbutton by turning or
pulling the pushbutton.
. Door will move to the home position.
. The revolving door will continue with the current
program settings.

11Crane 2000LE and 3000LE 05-2021DL6000-013
Crane 2000LE and 3000LE Wiring, Setup and Troubleshooting Manual
Overhead Motion Assist 360 drive with In-ground speed control
Chapter 4
. Service panel (option)
.. Service panel for handheld.
• Typically located on side of leading quarter post.
• For use by dormakaba service personnel.
1RJ45 cover
Fig. 4.3.1 Servicepanel
DX4604-08C
1
.. Wave to Open plate.
Locations:
• Inside the building on the leading quarter post/end
wall or attached separately within sight of the
revolving door.
• Building exterior.
Plates must be located per
ANSI BHMA A., Power and Manually Operated
Revolving Pedestrian Doors.
Plate starts rotary movement of the door wings at low
energy speed (Para. ..).
Fig. 4.4.2 WavetoOpen
plate
DX3331-001
Fig. 4.4.3 WavetoOpen
plate
DX3339-189
.. Fault LED.
• Fault LED provides Error number indication.
• Frequency and rate of LED flashes indicates Error
number.
.. Fault LED location
• Field installed above or below Mode switch.
.. Error number and LED blinking codes.
• First digit of Error number: slowly flashing LED
(approximately  Hz).
• Second digit of Error number: rapidly flashing LED
(approximately  Hz).
• Error LED fault code example:
 x slow and  x fast = Error no. 
(braking distance at safety stop too long).
. Fault LED
Fig. 4.5.1 Fault LED
11 3/8”
Ø 5/16”
Quick nut
5/8”
. Wave to Open plate (option)

12 Crane 2000LE and 3000LE 05-2021DL6000-013
Crane 2000LE and 3000LE Wiring, Setup and Troubleshooting Manual
Overhead Motion Assist 360 drive with In-ground speed control
Chapter 4
Fig. 4.5.1 Revolving door interior view
. Operator component locations
1 Emergency stop
2Mode switch
3Wave to Open plate
(option)
4Service panel (option)
Fig. 4.5.2 Revolving door exterior view
1 Emergency stop
3Wave to Open plate
(option)
TIPS AND RECOMMENDATIONS
Wave to Open plate option (3) only used with
"S" function module (Para. 2.8).
TIPS AND RECOMMENDATIONS
Mode switch, Wave to Open plate and Service
panel located on the leading quarter post or
attached separately within sight of the
revolving door.
1
2
4
3
1
3

13Crane 2000LE and 3000LE 05-2021DL6000-013
Crane 2000LE and 3000LE Wiring, Setup and Troubleshooting Manual
Overhead Motion Assist 360 drive with In-ground speed control
Chapter 5
 Technical information
. Motion Assist  technical information
.. Environment
Measurement Value Unit
Temperature range
- — + C
- — + F
Relative humidity (non-condensing) < %
.. Power supply
Measurement Value Unit
Power supply  -  ± % Vac
Power frequency  /  Hz
Customer branch circuit:
GFCI Circuit breaker  A
Power supply control voltage  ± % Vdc
Maximum supply current for
external connections Adc
.. Power consumption (without lighting)
Measurement Value Unit
Positioning speed  W
Automatic mode  W
Speed limiter W
Servomatic  W
.. Drive
Measurement Value Unit
Type Synchronous
motor with
continuous
magnet rotor
Nominal voltage  Vdc
Nominal output . KW
Nominal torque
 Nm
. ft-lb
Nominal current A
Starting current Maximum  A
Torque
Maximum  Nm
Maximum . ft-lb
Rotations per minute Maximum  RPM
Protection class
IP
NEMA 
Insulation class B
Gear ratio 
Operating noise LAeq < dB(A)

14 Crane 2000LE and 3000LE 05-2021DL6000-013
Crane 2000LE and 3000LE Wiring, Setup and Troubleshooting Manual
Overhead Motion Assist 360 drive with In-ground speed control
Chapter 5
AL2000 SS2000 BZ2000
Material Aluminum Aluminum /
Stainless steel
Aluminum /
Bronze
Wing configuration •  wings
•  wings
Enclosure diameter ' to ' OD ANSI/BHMA A.-, Para. .: To limit door
mass, the inside diameter added to the height shall
not exceed  ft [ mm].
Door opening height ' up to '
Maximum total wing
assembly and center
shaft assembly weight
 pounds aluminum
 pounds SS Total weight may vary depending on application.
Finish
• Clear anodized
• Custom anodized
• Dark bronze anodized
• Painted
• # satin
• Non-directional
• # fine satin
• Bead blast
• # mirror
• Custom
• # mirror
• # satin
• # mirror
• Bead blast
• Non-directional
• # mirror
• Custom
Operation • Manual, mechanical speed adjuster to limit speed. To be adjusted to comply with
ANSI/BHMA ..
Attachment Types A, B, C, D, F,H,I,J,K as indicated on the drawings. Reference Fig. ..
Enclosure material • Glass
• Aluminum panels
• Glass
• Solid metal
• Glass
• Solid metal
Enclosure glass /" clear or tinted
Canopy material • Aluminum • Stainless steel • Bronze
Speed Control
Manual speed control:
• Uses : gear ratio.
• Sealed unit is mounted in the floor.
• Centrifugal force brake slowly engages as the door reaches the maximum
allowable RPM set by code.
. LE series
Fig. 5.2.1 Crane 2000LE attachment types
ABC
D
F
J
I
H
K
Work by
others

15Crane 2000LE and 3000LE 05-2021DL6000-013
Crane 2000LE and 3000LE Wiring, Setup and Troubleshooting Manual
Overhead Motion Assist 360 drive with In-ground speed control
Chapter 5
AL3000 SS3000 BZ3000
Material Aluminum Aluminum /
Stainless steel
Aluminum /
Bronze
Wing configuration •  wings
•  wings
Enclosure diameter 'to ' OD. ANSI/BHMA A.-, Para. .: To limit door
mass, the inside diameter added to the height shall
not exceed  ft [ mm].
Door opening height ' up to '; custom
Maximum total wing
assembly and center
shaft assembly weight
 pounds aluminum
 pounds SS Total weight may vary depending on application.
Finish
• Clear anodized
• Custom anodized
• Dark bronze anodized
• Painted
• # satin
• Non-directional
• # fine satin
• Bead blast
• # mirror
• Custom
• # mirror
• # satin
• # mirror
• Bead blast
• Non-directional
• # mirror
• Custom
Operation • Manual, mechanical speed adjuster to limit speed. To be adjusted to comply with
ANSI/BHMA ..
Attachment Types All, custom. Reference Fig. ..
Enclosure material • Glass
• Solid metal
• Glass
• Solid metal
• Glass
• Solid metal
Enclosure glass /" or /"; clear or tinted
Canopy material • Aluminum • Stainless steel • Bronze
Speed Control
Manual speed control:
• Uses : gear ratio.
• Sealed unit is mounted in the floor.
• Centrifugal force brake slowly engages as the door reaches the maximum
allowable RPM set by code.
. LE series
Work by
others
ABCDF
K
J
I
H
G
LMNOP
T
SR
Q
Fig. 5.3.1 Crane 3000LE attachment types

16 Crane 2000LE and 3000LE 05-2021DL6000-013
Crane 2000LE and 3000LE Wiring, Setup and Troubleshooting Manual
Overhead Motion Assist 360 drive with In-ground speed control
Chapter 6
Motion Assist 360
power supply
24 Vdc receptacle
Motion Assist 360
Drive receptacle
Program switch
receptacle
Keypad and
2 digit display
COM 2 Handheld
RJ45 receptacle
Motion Assist 360
power supply
115 Vac receptacle
Motion Assist 360
drive receptacle
“S” function
module (Grn)
KT FLEX Direct CONTROL UNIT 340522-01-1-50
1 Mounting bracket,
power supply and
control unit
1.1 Motion Assist 360
Power supply
1.2 Motion Assist 360
control unit
Fig. 6.1.1 Motion Assist 360 assemblies
. Motion Assist  hardware overview
 Motion Assist  overview
3Mounting plate,
operator
4Motion Assist 360
drive
. Motion Assist  control unit
Fig. 6.2.1 Control unit DX6002
3
4
11.1 1.2
11.1
1.2 3
4
Art.Nr.:34050001150
100- 240V ~ 50/60 Hz
-40- +60°C
5
3
540
DIN18650
Madein Germany
DORMADeutschlandGmbH
DormaPlatz1
58256Ennepetal
Germany
IP20
month year
System:
SpeedLimiter:
PositioningAutomatic:
Staticforce:
Servomatic:
Staticforce:
Automatic:
Staticforce:
58W
8W
150N
67N
58W
67N
1/2/3
0
102W
KTFLEX Direct drive system

17Crane 2000LE and 3000LE 05-2021DL6000-013
Crane 2000LE and 3000LE Wiring, Setup and Troubleshooting Manual
Overhead Motion Assist 360 drive with In-ground speed control
Chapter 6
. Motion Assist  power supply
Fig. 6.3.1 DC power supply DX6001
1 DC power supply
DX6001
2115 Vac cable to
control unit
3 24 Vdc cable to
control unit
4 Plug, customer
115 Vac supply wiring
Fig. 6.3.2 DC Powersupply AC side
. Motion Assist  drive cables
Fig. 6.4.1 Motion Assist 360 drive cables
1 Power cable, control
unit to drive
DX6005
2 Hall sensor cable,
control unit to drive,
DX6006
6Earth grounding cable
DX6009
2
6
1Choke Drive connector
1
2
3
4

18 Crane 2000LE and 3000LE 05-2021DL6000-013
Crane 2000LE and 3000LE Wiring, Setup and Troubleshooting Manual
Overhead Motion Assist 360 drive with In-ground speed control
Chapter 6
1 Motion Assist 360
drive
2Motion Assist 360
control unit
3Motion Assist 360
power supply
4Mounting bracket
5115 Vac power cable,
power supply to
control unit
5.1 Plug, 3 pole
6 DC power cable,
power supply to
control unit
6.1 Plug, 4 pole, control
unit side
7Receptacle, 115 Vac
power cable
8Receptacle, DC
power cable
9Steel clamp
9439T410
10 Cable slot edge
guard
. Cables from Motion Assist  power supply to control unit
Fig. 6.5.1 Motion Assist 360 power supply to control unit cables
3
5
6
5.1
6.1
7
5.1
Art.Nr.:34050001150
100- 240V ~ 50/60 Hz -40- +60°C
5
3
540
DIN18650
Madein Germany
DORMADeutschlandGmbH
DormaPlatz1
58256Ennepetal
Germany
IP20
month year
System:
SpeedLimiter: PositioningAutomatic: Staticforce: Servomatic: Staticforce: Automatic: Staticforce:
58W
8W
150N
67N
58W
67N
1/2/3
0
102W
KTFLEX Direct drive system
1
10
9
42
35
6
8
6.1
2
Fig. 6.5.2 Motion Assist 360 power supply

19Crane 2000LE and 3000LE 05-2021DL6000-013
Crane 2000LE and 3000LE Wiring, Setup and Troubleshooting Manual
Overhead Motion Assist 360 drive with In-ground speed control
Chapter 6
. Cables from Motion Assist  control unit to drive
1 Motion Assist 360
drive
2Motion Assist 360
control unit
3Power cable (21),
control unit to drive
DX6005
3.1 Plug, 3 pole
4Hall sensor cable (22),
control unit to drive
DX6006
4.1 Plug, 8 pole
Fig. 6.6.1 Motion Assist 360 control unit to drive cables
5Receptacle, power
cable
6Receptacle, Hall
sensor cable
7Receptacle, Hall
sensor cable
8Receptacle, power
cable
9 Mounting bracket
Screwpack DK6002-001
10 Steel clamp
9439T410
11 Edge guard, cable
wiring slot
12 Nylon loop clamp
DF6007-001
13 #8 x 1/2" Phillips
PHSMS DF3016-01Z
14 PHSMS 93080A420
Art.Nr.:34050001150
100- 240V ~ 50/60 Hz -40- +60°C
5
3
540
DIN18650
Madein Germany
DORMADeutschlandGmbH
DormaPlatz1
58256Ennepetal
Germany
IP20
month year
System:
SpeedLimiter: PositioningAutomatic: Staticforce: Servomatic: Staticforce: Automatic: Staticforce:
58W
8W
150N
67N
58W
67N
1/2/3
0
102W
KTFLEX Direct drive system
1
2
3
4
8
5
7
6
10
9
12
11
9
11
1
3.1
4.1
3.1
4.1
Drive plug
Drive plug
12
13
13
10
14
14

20 Crane 2000LE and 3000LE 05-2021DL6000-004
Crane 2000LE and 3000LE Installation Manual
Overhead Motion Assist 360 drive with in-ground speed control
Chapter 33
# Description Control unit
connector Pin # Function Reference Chapters "P", "S"
modules
Mains
Power
Plug Connection
from Motion
Assist 
Power Supply
L  Vac
Wiring: Chapter 
Para. . X
PE Earth ground
N Neutral
Motion
Assist 
drive
MPlug Connection;
drive power
Wiring: Chapter 
Para. . X
Reference And
Position Sensors
Plug connection;
drive sensor
Wiring: Chapter 
Para. . X

Center
shaft
slip Ring
Plug Connection;
Slip ring cable
 Power
Supply
Plug Connection
from Motion
Assist 
Power Supply
 V DC
Wiring: Chapter 
Para. . X
 V DC
 V
 V
 UPS 3
44
45
 In Operation
X Battery Low
V
Fig. 7.1.1 Control unit 340522-01-1-50
. Motion Assist  control unit connectors
.. Motion Assist  control unit connectors.
 Motion Assist  control unit interfaces
10 11 12 13 14 15 16 17 18
19
20
21 22 23 24 25 26 27 28 29 30 31
32
33
34
1
2
34
20
21