Dormakaba Crane 2000LE Guide

Crane 2000LE and 3000LE
In-ground Motion Assist 360 Drive and
Speed Control with Remote Control Enclosure
Remote Control Enclosure,
Wiring, Setup and
Troubleshooting Manual
DL6001-003 – 05-2021
| EN |

2 Crane 2000LE and 3000LE 05-2021DL6001-003
Crane 2000LE and 3000LE Wiring, Setup and Troubleshooting
In-ground Motion Assist 360 drive with Remote Control Enclosure
Table of Contents
Table of contents
 General information 
 Product description 
. Crane LE series 
. Crane LE series. 
. Revolving door assembly components 
. In-ground Motion Assist  drive 
. In-ground speed control 
. In-ground assembly and Remote control
enclosure 
. Motion Assist function module 
. Job tag and Identification label 
 Safety information 
. Safety Warnings 
 Operator components 
. Emergency Stop pushbutton 
.. Triggering an Emergency Stop 
.. Start up after an Emergency Stop 
. Mode switch 
. Fault LED 
. Service panel (option) 
. Wave to Open plate (option) 
. Operator component locations 
 Technical information 
. LE series 
. LE series 
. Motion Assist  technical information 
 Motion Assist  remote enclosure 
. Remote enclosure assembly DK
hardware 
. Motion Assist  assemblies 
. Install Motion Assist  power supply on
mounting bracket 
. Install Motion Assist  control unit on
mounting bracket 
. Install Motion Assist  Motion Assist
function module 
. Install Motion Assist  power supply
assembly into enclosure 
. Install Motion Assist control unit assembly
into enclosure 
. Install cables from Motion Assist  power
supply to control unit 
. Install enclosure at selected location and
connect conduits 
. Connect  Vac and earth ground cable
from remote enclosure to customer
 Vac distribution panel 
. Connect earth ground cable from remote
enclosure to in-ground
container 
. Motion Assist  drive extension cables 
. Connect Motion Assist  drive extension
cables to Motion Assist  control unit in
Remote enclosure 
 Wiring interfaces to Motion Assist 
remote enclosure 
. Operator interface wiring 
. Motion Assist  remote enclosure wiring 
 Motion Assist  control unit terminal
interface 
. Motion Assist  control unit terminals 
 Motion Assist  control unit –
installation and wiring 
. Motion Assist  control unit connectors
for component wiring 
. Motion Assist  control unit connectors 
. Motion Assist  remote control enclosure 
. Emergency stop pushbutton installation
and wiring 
. Mode switch installation and wiring 
. Wave to Open plate (option) installation
and wiring 
. Night bank (option) installation and wiring 
. Fault LED installation and wiring 
. Service panel (option) installation and
wiring 
 Control unit keypad and display 
. Motion Assist  control unit keypad and
display 
. Control unit firmware version and updates 
. Restore factory settings 
. Acknowledging errors 
. Accessing and changing parameters 
 Parameters, special functions, diagnostics 
. Basic parameters F, d, and dE 
. Driving parameters 
. Special functions 
. Diagnostics 
 First commissioning 
. Before commissioning 
. Safety during commissioning 
. Learning cycle safety and information 
. Motion Assist  power up 
. Set basic parameter F, door type 
. Set basic parameter d, door diameter 
. Set basic parameter dE, door rotation 
. Perform learning cycle 
. Verify driving parameters according to
ANSI/BHMA A. 
 Perform learning cycle -
door systems already commissioned 
. Learning cycle safety and information 
. Perform learning cycle 

3Crane 2000LE and 3000LE 05-2021DL6001-003
Crane 2000LE and 3000LE Wiring, Setup and Troubleshooting
In-ground Motion Assist 360 drive with Remote Control Enclosure
Table of Contents
 Parameter detail 
. Motion Assist  modes of operation with
"S" module 
. Basic parameters F, d and dE 
. Driving parameters 
 Special functions, diagnostic detail 
. Motion Assist  modes of operation with
Motion Assist module 
. Special functions 
. Diagnostics 
 Error list 
. Error indication 
. Reset column of error list (Para. .) 
. Error list 
 Information 
 Revolving door functional test 
. Revolving door functional test 
 Install in-ground container covers 
. Install outer section container lids 
. Install floor cover plates 
Appendix A - Definitions 
A. Revolving door definitions, from
ANSI/BHMA A. appendix 
Appendix B - dormakaba handheld 
B. Firmware update 
B. dormakaba handheld; access parameters 
B. dormakaba handheld configuration
parameters 
B. dormakaba handheld driving parameters 
B. dormakaba handheld special functions 
B. dormakaba handheld diagnostics 
B. New dormakaba handheld; language
change to English 
Appendix C - Function modules 
C. Function modules 
C. Container module 
C. Installing function module 

4 Crane 2000LE and 3000LE 05-2021DL6001-003
Crane 2000LE and 3000LE Wiring, Setup and Troubleshooting
In-ground Motion Assist 360 drive with Remote Control Enclosure
Chapter 1
. Installation instructions.
This document contains important instructions for
wiring, setup and troubleshooting of Crane LE and
LE series revolving doors with:
• In-ground Motion Assist  drive.
• In-ground speed control
• Remote control enclosure.
. Manual storage.
This document must be kept in a secure place, and
accessible for reference as required.
If the door system should be transferred to another
facility, insure that this document is transferred as well.
. dormakaba.us website.
Manuals are available for review, download, and printing
on the dormakaba.us website.
. Symbols used in these instructions.
WARNING
This symbol warns of hazards which could result
in personal injury or threat to health.
NOTICE
Draws attention to important information
presented in this document.
CAUTION
Warns of a potentially unsafe procedure or
situation.
TIPS AND RECOMMENDATIONS
Clarifies instructions or other information
presented in this document.
. Dimensions
Unless otherwise specified, all dimensions are given in
inches (“).
. Environment
Crane revolving doors are designed to operate on an
interior or exterior building surface.
 General information

5Crane 2000LE and 3000LE 05-2021DL6001-003
Crane 2000LE and 3000LE Wiring, Setup and Troubleshooting
In-ground Motion Assist 360 drive with Remote Control Enclosure
Chapter 2
 Product description
.. Enclosure
• Welded construction.
• Aluminum; anodized finish, painted finish, or cladded.
• Bronze
• Stainless steel
.. Door wings
• Bolted construction
• Aluminum; anodized finish, painted finish,or cladded.
. Crane LE series.
.. Enclosure
• Custom
• Fully formed and welded construction.
• Aluminum, stainless steel, bronze, and wood.
.. Door wings
• Custom
• Fully formed and welded construction.
• Aluminum, stainless steel, bronze and wood.
. Crane LE series
. Revolving door assembly components
1Center shaft
assembly
1.1 Hanger
1.2 Job tag
2Wing assembly
2.1 Wing glass
2.2 Horsehair sweep
3Enclosure center post
4Enclosure quarter
post/end wall
5Enclosure glass
6Enclosure base
7Low profile canopy
assembly
Fig. 2.3.1 Four wing revolving door
8Bearing bracket
assembly
9In ground case and
leveling plate
assemblies
11 Emergency stop
12 Mode switch
13 Service panel
(option)
14 Wave to Open plate
(option)
(11-14 locations vary)
15 Lock assembly
. In-ground Motion Assist 
drive
.. Motion Assist  drive (Para. .).
• Gearless electromagnetic direct drive..
.. Low energy application.
• Uses a "S" Power assist function module (green).
TIPS AND RECOMMENDATIONS
Reference Para. 2.7 for function module overview.
. In-ground speed control
TIPS AND RECOMMENDATIONS
Reference Para 2.6.
7
5
6
14
9
13
12
13
1
2
3
4
15
Fig. 2.3.2 Four wing revolving door assembly components
22.1
2.2
7
8
10
10
1
(4) 1.1
1.2
(4) 1.1
9
34
Fig. 2.3.3 Remote
enclosure
1Remote enclosure
2Motion Assist 360
power supply
3Motion Assist 360
control unit
6
2
3
1

6 Crane 2000LE and 3000LE 05-2021DL6001-003
Crane 2000LE and 3000LE Wiring, Setup and Troubleshooting
In-ground Motion Assist 360 drive with Remote Control Enclosure
Chapter 2
Fig. 2.6.1 In ground low profile assembly
. In-ground assembly and Remote control enclosure
1 Container assembly
weldment DS6038
2Speed control
9Leveling plate
assembly
10 Motion Assist 360
drive
12 Bottom plug, in
ground
13 Outer cover assembly
14 Container lid, center
section
15 Conduit adapter, DC
control wiring
Fig. 2.6.2 Remote control enclosure
124 x 20 x 7 3/16"
NEMA 12 enclosure
2Motion Assist 360
power supply
3Motion Assist 360
control unit
Fig. 2.6.3 Motion Assist 360 drive
Fig. 2.6.4 Identification label Motion Assist 360
drive
Art.Nr.: 34050001150
100 - 240V ~ 50/60 Hz
-40 - +60°C
5
3
540
DIN 18650
Made in Germany
DORMA Deutschland GmbH
Dorma Platz 1
58256 Ennepetal
Germany
IP20
month year
System:
Speed Limiter:
Positioning Automatic:
Static force:
Servomatic:
Static force:
Automatic:
Static force:
58 W
8 W
150 N
67 N
58 W
67 N
1/2/3
0
102 W
KT FLEX Direct drive system
2
3
1
. Motion Assist function module
Fig. 2.7.1 "S" Motion Assist module
1"S" module (GRN)
Motion Assist
DX6003-002
1
.. Motion Assist function module used with LE
and LE revolving doors.
The Motion Assist  control unit is supplied with a "S"
Motion Assist function module.
• Mode switch functions for the function module are
listed in Para. ..
• S" function module enables specific Parameters,
Special Functions and Diagnostics.
Reference Chapter .
10
11
Art.Nr.: 34050001150
100 - 240V ~ 50/60 Hz -40 - +60°C
5
3
540
DIN18650
Made in Germany
DORMADeutschland GmbH
DormaPlatz 1
58256Ennepetal
Germany
IP20
month year
System:
Speed Limiter: PositioningAutomatic: Static force: Servomatic: Static force: Automatic: Static force:
58 W
8 W
150 N
67 N
58 W
67 N
1/2/3
0
102 W
KT FLEX Direct drive system
TIPS AND RECOMMENDATIONS
Reference Chapter 5 for
Motion Assist 360 technical
information.
14
13
13
15
12
9
1
12
2
10
9

7Crane 2000LE and 3000LE 05-2021DL6001-003
Crane 2000LE and 3000LE Wiring, Setup and Troubleshooting
In-ground Motion Assist 360 drive with Remote Control Enclosure
Chapter 2
. Job tag and Identification label
Fig. 2.8.1 Center shaft job tag location
1Job tag
1
.. Revolving door job tag.
• Located on center shaft.
Fig. 2.8.2 Job tag
CRANE REVOLVING DOORS ™
JOB #

8 Crane 2000LE and 3000LE 05-2021DL6001-003
Crane 2000LE and 3000LE Wiring, Setup and Troubleshooting
In-ground Motion Assist 360 drive with Remote Control Enclosure
Chapter 3
.. Safety instructions.
Observe safety warnings as they are presented in this
manual.
.. Safety warnings.
WARNING
Damage to equipment or incorrect equipment
operation may result from an incorrect installation.
WARNING
Hazard to mechanical processes by use of
control settings, elements, or procedures not
documented in this manual!
WARNING
Electric shock hazard!
By use of control elements, settings, or
procedures not documented in this manual!
WARNING
Work on electrical equipment and  Vac
wiring installation must be performed only by
qualified personnel!
WARNING
Danger of death from contact with voltage or
electrical short circuits!
As a result of missing or defective electrical
grounding of the drive system, contact with
voltages or electrical short circuits is possible.
• Never put the revolving door into operation
without an earth ground connected to the
drive grounding terminal (Chapter ).
• Prior to drive commissioning, drive
components must be connected to the
grounding terminal (Chapters ,):
• Controller
• Power supply unit
• Drive unit support system
 Safety information
WARNING
Metallic doors must be grounded per national
and local codes!
WARNING
Hand pinch point and crushing hazards!
WARNING
Crushing hazards!
.. Pacemakers and other medical implants warning.
WARNING
This sign is located on the Motion Assist 
drive (Para. .) and warns of the hazards for
people with pacemakers and other active
medical implants.
Strong electromagnetic or magnet fields may
be present in the vicinity of this sign. These
fields may disrupt pacemakers or other medical
implants or cause them to malfunction.
People wearing pacemakers and other active
medical implants should not approach
components with this safety warning.
People with pacemakers and other active
medical implants should not come within
20 inches [51 cm] of the operator!
. Safety Warnings

9Crane 2000LE and 3000LE 05-2021DL6001-003
Crane 2000LE and 3000LE Wiring, Setup and Troubleshooting
In-ground Motion Assist 360 drive with Remote Control Enclosure
Chapter 4
 Operator components
. Emergency Stop pushbutton
Fig. 4.1.1 Emergency Stop pushbutton
.. Emergency Stop pushbutton locations.
• Building interior on the leading door quarter post.
• Second Emergency stop pushbutton located on the
building exterior.
.. Actuation of Emergency Stop pushbutton.
. A time delay disconnection of the Motion Assist 
drive output stage is performed (approximately two
seconds).
. During this time delay the drive performs a fast
braking of the door to a standstill.
. After the time delay the drive output stage is
switched off and door can then be turned manually.
.. Emergency Stop pushbutton reset.
• Emergency Stop pushbutton is reset by pulling or
turning the button.
.. Triggering an Emergency Stop
WARNING
Risk of injury due to deactivated safety
equipment!
After the emergency stop is activated, the drive is
unlocked. Safety devices are no longer in
operation. This can cause serious injuries if
attempts are made to turn the door manually.
• Before turning door manually, check to make
sure no one could be injured.
• If people have been locked into the revolving
door, carefully turn the door until the people
are able to exit the door.
• When turning the door manually, make sure
there are no limbs between the closing edges.
.. Start up after an Emergency Stop
WARNING
Risk of injury due to automatic startup of
revolving door!
The revolving door can set itself in motion
automatically. If there are people in the door,
they may be at risk of injury.
• Release the Emergency Stop button only
when there are no longer any people in the
revolving door.
... Procedure after an Emergency stop.
. Cause for the emergency stop has been removed.
. Reset the Emergency stop pushbutton by turning or
pulling the pushbutton.
. Door will move to the home position.
. The revolving door will continue with the current
program settings.

10 Crane 2000LE and 3000LE 05-2021DL6001-003
Crane 2000LE and 3000LE Wiring, Setup and Troubleshooting
In-ground Motion Assist 360 drive with Remote Control Enclosure
Chapter 4
. Mode switch
Fig. 4.2.1 Mode switch with
key lock
.. Mode switch location.
• Mode switch cannot be directly mounted to quarter
post/end wall due to its depth.
• It is recommended to use an electrical junction box for
Mode switch mounting. The box can then be wall-
mounted in close proximity to the door or at another
preferred location.
.. Mode switch setting security.
• A key or code secures the Mode switch against
unauthorized access.
Mode switch
position Function S- (Green module) - Power assist
Off • Revolving door will stay in the home position.
• After a set period of time, any internal lighting is switched off.
AUTOMATIC 
• A knowing act (Para. ..) switch starts rotary movement of the door wings at low energy
speed (Para. ..).
• Manually pushing the door starts rotary movement of the door wings at low energy speed.
• Revolving door automatically stops in the next starting position as soon as it is no longer
manually operated.
AUTOMATIC  • Door rotates continuously at a low energy speed.
• Door can be manually accelerated to low energy speed.
Summer
• Revolving door stops at its starting position and the drive is unlocked.
• Door wings can be rotated manually.
• Bookfold; wings can be folded to the side.
.. Mode switch functions (low energy).
1 1/8”
1 1/8”
2 3/16”
2 5/8”
Fig. 4.2.2 Mode switch with key lock dimensions
Fig. 4.2.3 Mode switch mounted in electrical junction box with
cover plate
0OFF
1Automatic 1
2Automatic 2
3Summer
.. Low energy speed definition -
ANSI/BHMA A..
Door speed resulting in a maximum of
. lbf-ft [. Nm] of kinetic energy.
4.2.5 Knowing act.
Consciously activating a switch with the knowledge of
what will happen such as starting, slowing or stopping a
revolving door.
Switching devices may include wall or jamb-mounted
contact switches such as push plates, fixed contact
switches and controlled access devices such as keypads,
card readers, and key switches.

11Crane 2000LE and 3000LE 05-2021DL6001-003
Crane 2000LE and 3000LE Wiring, Setup and Troubleshooting
In-ground Motion Assist 360 drive with Remote Control Enclosure
Chapter 4
. Service panel (option)
.. Service panel for handheld.
• Typically located on side of leading quarter post.
• Handheld offers service personnel the option to
connect to the Motion Assist  control unit from a
location other than at the Remote Control Enclosure.
.. Communication cable for RJ connector.
• Reference Para. . for handheld communication
cable.
1RJ45 cover
Fig. 4.4.1 Servicepanel
DX4604-08C
1
.. Fault LED.
• Fault LED provides error number indication.
• Frequency and rate of LED flashes indicates error
number. Ref. Chapter , Error List.
.. Fault LED location.
Fault LED located above or below Mode switch at
installation.
.. Error number and LED blinking codes.
• First digit of error number indicates how frequently
the error LED slowly flashes (approximately  Hz).
• Second digit of error number indicates how frequently
the error LED rapidly flashes (approximately  Hz).
• Error LED flash example:
 x slow and  x fast = error no. 
(braking distance at safety stop too long).
TIPS AND RECOMMENDATIONS
Error numbers range from  through .
Reference Chapter .
. Fault LED
Ø0.23 [5.8 mm]
lens diameter
Ø0.33 [8.3 mm]
flange diameter
Fig. 4.3.1 Fault LED

12 Crane 2000LE and 3000LE 05-2021DL6001-003
Crane 2000LE and 3000LE Wiring, Setup and Troubleshooting
In-ground Motion Assist 360 drive with Remote Control Enclosure
Chapter 4
. Wave to Open plate (option)
.. Wave to Open plate.
Locations:
• Inside the building on the leading quarter post/end
wall or attached separately within sight of the
revolving door.
• Building exterior.
Plate starts rotary movement of the door wings at low
energy speed (Para. ..).
CAUTION
Plates must be located per
ANSI BHMA A., Power and manually
Operated Revolving Pedestrian Doors.
TIPS AND RECOMMENDATIONS
Plates only used with "S" (green) function module,
Para. 2.7.
Fig. 4.5.1 WavetoOpen
plate
DX3331-001
Fig. 4.5.2 WavetoOpen
plate
DX3339-189

13Crane 2000LE and 3000LE 05-2021DL6001-003
Crane 2000LE and 3000LE Wiring, Setup and Troubleshooting
In-ground Motion Assist 360 drive with Remote Control Enclosure
Chapter 4
Fig. 4.6.1 Revolving door interior view
. Operator component locations
1 Emergency stop
2Mode switch
3Wave to Open plate
(option)
4Service panel (option)
Fig. 4.6.2 Revolving door exterior view
1 Emergency stop
3Wave to Open plate
(option)
TIPS AND RECOMMENDATIONS
Wave to Open plate option (3) only used with "S"
function module (Para. 2.7).
TIPS AND RECOMMENDATIONS
Wave to Open plate and Service panel located
on the leading quarter post/end wall or
attached separately within sight of the
revolving door.
1
3
TIPS AND RECOMMENDATIONS
Operator component locations shown in Fig. 4.6.1
and 4.6.2 are examples only. Locations established
with customer / architect input.
3
4
1
2

14 Crane 2000LE and 3000LE 05-2021DL6001-003
Crane 2000LE and 3000LE Wiring, Setup and Troubleshooting
In-ground Motion Assist 360 drive with Remote Control Enclosure
Chapter 5
AL2000 SS2000 BZ2000
Material Aluminum Aluminum /
Stainless steel
Aluminum /
Bronze
Wing configuration •  wings
•  wings
Enclosure diameter ' to ' OD ANSI/BHMA A.-, Para. .: To limit door
mass, the inside diameter added to the height shall
not exceed  ft [ mm].
Door opening height ' up to '
Maximum total wing
assembly and center
shaft assembly weight
 pounds aluminum
 pounds SS Total weight may vary depending on application.
Finish
• Clear anodized
• Custom anodized
• Dark bronze anodized
• Painted
• # satin
• Non-directional
• # fine satin
• Bead blast
• # mirror
• Custom
• # mirror
• # satin
• # mirror
• Bead blast
• Non-directional
• # mirror
• Custom
Operation • Manual, mechanical speed adjuster to limit speed. To be adjusted to comply with
ANSI/BHMA ..
Attachment Types A, B, C, D, F,H,I,J,K as indicated on the drawings. Reference Fig. ..
Enclosure material • Glass
• Aluminum panels
• Glass
• Solid metal
• Glass
• Solid metal
Enclosure glass /" clear or tinted
Canopy material • Aluminum • Stainless steel • Bronze
Fascia height  /" [. mm]
Speed Control
Manual speed control:
• Uses : gear ratio.
• Sealed unit is mounted in the floor.
• Centrifugal force brake slowly engages as the door reaches the maximum
allowable RPM set by code.
. LE series
Fig. 5.1.1 Crane 2000LE attachment types
ABC
D
F
J
I
H
K
Work by
others
 Technical information

15Crane 2000LE and 3000LE 05-2021DL6003-001
Crane 2000LE and 3000LE Wiring, Setup and Troubleshooting
In-ground Motion Assist 360 drive with Remote Control Enclosure
Chapter 5
AL3000 SS3000 BZ3000
Material Aluminum Aluminum /
Stainless steel
Aluminum /
Bronze
Wing configuration •  wings
•  wings
Enclosure diameter 'to ' OD. ANSI/BHMA A.-, Para. .: To limit door
mass, the inside diameter added to the height shall
not exceed  ft [ mm].
Door opening height ' up to '; custom
Maximum total wing
assembly and center
shaft assembly weight
 pounds aluminum
 pounds SS Total weight may vary depending on application.
Finish
• Clear anodized
• Custom anodized
• Dark bronze anodized
• Painted
• # satin
• Non-directional
• # fine satin
• Bead blast
• # mirror
• Custom
• # mirror
• # satin
• # mirror
• Bead blast
• Non-directional
• # mirror
• Custom
Operation • Manual, mechanical speed adjuster to limit speed. To be adjusted to comply with
ANSI/BHMA ..
Attachment Types All, custom. Reference Fig. ..
Enclosure material • Glass
• Solid metal
• Glass
• Solid metal
• Glass
• Solid metal
Enclosure glass /" or /"; clear or tinted
Canopy material • Aluminum • Stainless steel • Bronze
Fascia height  /" [. mm]
Speed Control
Manual speed control:
• Uses : gear ratio.
• Sealed unit is mounted in the floor.
• Centrifugal force brake slowly engages as the door reaches the maximum
allowable RPM set by code.
. LE series
Work by
others
ABC
D
F
K
J
I
H
G
L
M
NOP
T
SR
Q
Fig. 5.2.1 Crane 3000LE attachment types

16 Crane 2000LE and 3000LE 05-2021DL6001-003
Crane 2000LE and 3000LE Wiring, Setup and Troubleshooting
In-ground Motion Assist 360 drive with Remote Control Enclosure
Chapter 5
. Motion Assist  technical information
.. Environment
Measurement Value Unit
Temperature range
- — + C
- — + F
Relative humidity (non-condensing) < %
.. Power supply
Measurement Value Unit
Power supply  -  ± % Vac
Power frequency  /  Hz
Customer branch circuit:
GFCI Circuit breaker  A
Power supply control voltage  ± % Vdc
Maximum supply current for
external connections Adc
.. Power consumption (without lighting)
Measurement Value Unit
Positioning speed  W
Automatic mode  W
Speed limiter W
Servomatic  W
.. Drive
Measurement Value Unit
Type Synchronous
motor with
continuous
magnet rotor
Nominal voltage  Vdc
Nominal output . KW
Nominal torque
 Nm
. ft-lb
Nominal current A
Starting current Maximum  A
Torque
Maximum  Nm
Maximum . ft-lb
Rotations per minute Maximum  RPM
Protection class
IP
NEMA 
Insulation class B
Gear ratio 
Operating noise LAeq < dB(A)

17Crane 2000LE and 3000LE 05-2021DL6001-003
Crane 2000LE and 3000LE Wiring, Setup and Troubleshooting
In-ground Motion Assist 360 drive with Remote Control Enclosure
Chapter 6
 Motion Assist  remote enclosure
. Remote enclosure assembly DK hardware
Fig. 6.2.1 Motion Assist 360 power supply DX6001
Fig. 6.2.2 Motion Assist 360 control unit DX6002
Fig. 6.2.3 Earth grounding cable
Fig. 6.1.3 Fastener hardware
3/ x /" SHCS,
SS DF-G
45/16"" flat washer,
DF6019-01G
9 Earth ground cable
assembly DX6009
9.1 Earth ground label
9
9.1
Fig. 6.1.1 Remote enclosure assembly Fig. 6.1.2 Control unit / power supply brackets
7Bracket DC6057
345
5External tooth lock
washer DF6016-01G. Motion Assist  assemblies
7
1
2
8
1Motion Assist 360
power supply DX6001
2115 Vac cable
8DC power cable
7
3"S" GRN
Motion Assist
DX6003-002
3
Fig. 6.2.4 "S" (GRN) Motion Assist
3
24”
20”
1
1Enclosure DS6032

18 Crane 2000LE and 3000LE 05-2021DL6001-003
Crane 2000LE and 3000LE Wiring, Setup and Troubleshooting
In-ground Motion Assist 360 drive with Remote Control Enclosure
Chapter 6
. Install Motion Assist  power supply on mounting bracket
CAUTION
Holes for conduits into enclosure.
Drill required holes for conduits prior to
installation of Motion Assist  hardware.
Reference Para. .
.. Install Motion Assist  power
supply on mounting bracket
. Fasten power supply to bracket using
fastener hardware referenced in
Fig. .. and ..).
• Install ring lugs of two earth ground
cables onto SHCS () as shown in
Fig. .. Detail "A".
CAUTION
Observe order of fastener hardware and
earth grounding cable installation as
referenced in Fig. .. and ...
TIPS AND RECOMMENDATIONS
Reference Paragraph 6.6 for:
• Connection of control unit
earth ground wire to control
unit
• Connect of enclosure ground
wire to enclosure ground stud.
3/ x /" SHCS,
SS DF-G
45/16"" flat washer,
DF6019-01G
5External tooth lock
washer DF6016-01G
9Earth grounding
cable DX6009
9.1 Ground label
DX6009
1Motion Assist 360
power supply DX6001
Fig. 6.3.1 Motion Assist 360 power supply cables
Fig. 6.3.2 Motion Assist 360 power supply installed on
mounting bracket
1
8
2
2115 Vac cable
8DC power cable
1Motion Assist 360
power supply DX6001
7Bracket DC6057
3
4
5
9
9
Fig. 6.3.3 Detail "A" Fig. 6.3.4 Detail "B"
3
4
5
9.1
9
1
7
Enclosure ground
Control unit ground
Detail “B”
Detail “A”
Customer earth
ground
Earth ground wire to
in-ground container
9

19Crane 2000LE and 3000LE 05-2021DL6001-003
Crane 2000LE and 3000LE Wiring, Setup and Troubleshooting
In-ground Motion Assist 360 drive with Remote Control Enclosure
Chapter 6
. Install Motion Assist  control unit on mounting bracket
CAUTION
Holes for conduits into enclosure.
Drill required holes for conduits prior to
installation of Motion Assist  hardware.
.. Install Motion Assist  control unit
on mounting bracket
. Fasten control unit to bracket using
fastener hardware referenced in
Fig. .. and ...
• Ring lug of earth ground cable ()
(Fig. .. Detail "D") from power supply
(Para. .) will be installed once control
unit bracket assembly installed in
enclosure (Para. .).
TIPS AND RECOMMENDATIONS
• Reference Paragraph . for
connection of control unit earth
ground to control unit.
3/ x /" SHCS,
SS DF-G
45/16"" flat washer,
DF6019-01G
5External tooth lock
washer DF6016-01G
9Earth grounding
cable DX6009
Fig. 6.4.1 Motion Assist 360 control unit installed on
mounting bracket
2Motion Assist control
unit DX6002
7Bracket DC6057
Fig. 6.4.2 Detail "C" Fig. 6.4.3 Detail "D"
34
34
59
. Install Motion Assist  power supply assembly into enclosure
TIPS AND RECOMMENDATIONS
Power supply bracket will be
installed using enclosure internal
panel mounting studs.
.. Install Motion Assist  power
supply assembly into enclosure.
. Remove nuts from enclosure internal
panel studs.
. Install power supply bracket onto two
enclosure studs.
. Reinstall the two enclosure nuts and
tighten.
TIPS AND RECOMMENDATIONS
Refer to Para. . for connection
of control unit and enclosure earth
ground wires.
Fig. 6.6.1 Power supply installation in remote enclosure
1 Motion Assist 360
power supply
7Bracket DC6057
10 Enclosure internal
panel stud
 Enclosure panel stud
nut
Detail “C”
7Detail “D”
2
Control unit ground wire
Enclosure ground wire
71
10,11
Customer earth ground
Earth ground wire to in-ground container
10,11
. Install Motion Assist  Motion Assist function module
3"S" GRN
Motion assist
DX6003-002
Fig. 6.5.1 "S" (GRN) Motion Assist
3
.. Install Motion Assist module into slot
on control unit
. Insert function module into slot next to
operator interface on control unit.
3

20 Crane 2000LE and 3000LE 05-2021DL6001-003
Crane 2000LE and 3000LE Wiring, Setup and Troubleshooting
In-ground Motion Assist 360 drive with Remote Control Enclosure
Chapter 6
Fig. 6.7.2 Remote enclosure ground wire connections
. Install Motion Assist control unit assembly into enclosure
Fig. 6.7.1 Control unit installation in remote enclosure
Detail “F”
Detail “E”
Ground wire to Motion Assist 360 power supply
Ground wire to Motion Assist 360 power supply
2
10,11 10,11
7
3,4,5
TIPS AND RECOMMENDATIONS
Control unit bracket will be
installed using enclosure internal
panel mounting studs.
.. Install Motion Assist  control unit
assembly into enclosure.
. Remove nuts from enclosure internal
panel studs.
. Install control unit bracket onto two
enclosure studs.
. Reinstall the two enclosure nuts and
tighten.
.. Connect ground wire from power
supply to control unit.
. Connect ground wire from power supply
to control unit SHCS.
• Reference Fig. .., Detail "D"
.. Connect ground wire from power
supply to enclosure ground stud.
. Remove nut from enclosure ground stud
and install ground wire from Motion
Assist  power supply to enclosure
ground stud (Fig. ..).
.. Connect ground wire from enclosure
door to enclosure ground stud.
. Remove nut () from door ground stud
(Fig. ..).
. Install ground wire ring lug on stud.
. Reinstall enclosure ground stud nut (),
Fig. ..).
1 Motion Assist 360
power supply
7Bracket DC6057
13 / x /" SHCS,
SS DF-G
45/16"" flat washer,
DF6019-01G
5External tooth lock
washer DF6016-01G
9Earth grounding
cable DX6009
10Enclosure internal
panel stud
 Enclosure panel stud
nut
Fig. 6.7.3 Detail "E"
9
12
Fig. 6.7.4 Detail "F"
Ground wire from
door ground stud
Ground wires to power supply
13