Dorner 2200 series Manual instruction

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DORNER MFG. CORP. INSIDE THE USA OUTSIDE THE USA
P.O. Box 20 • 975 Cottonwood Ave. TEL: [phone] TEL: [phone]
Hartland, WI 53029-0020 USA FAX: [phone] FAX: [phone]
851-424 Rev. D
2100, 2200 & 6200 Series
Center Mount Drive Package
for Standard Load 60 Hz
Parallel Shaft Gearmotors
Setup, Operation & Maintenance Manual

Dorner Mfg. Corp. 2 851-424 Rev. D
2100, 2200 & 6200 Series Center Mount Drive Package for Standard Load 60 Hz Parallel Shaft Gearmotors
Table of Contents
Introduction ......................................................................... 2
Warnings −General Safety ................................................. 3
Product Description ............................................................. 4
Specifications ...................................................................... 5
Installation ........................................................................... 7
Required Tools................................................................. 7
Mounting.......................................................................... 7
Preventive Maintenance and Adjustment............................ 9
Required Tools................................................................. 9
Timing Belt Tensioning.................................................... 9
Timing Belt Replacement............................................... 10
Drive or Driven Pulley Replacement ............................. 11
Gear Motor Replacement ............................................... 11
Service Parts....................................................................... 14
Notes .................................................................................. 15
Return Policy...................................................................... 16
Introduction
Upon receipt of shipment:
• Compare shipment with packing slip. Contact factory
regarding discrepancies.
• Inspect packages for shipping damage. Contact carrier
regarding damage.
• Accessories may be shipped loose. See accessory instruc-
tions for installation.
Dorner 2100 and 2200 Series conveyors are covered by the
following patent numbers: 5131529, 5174435, and
corresponding patents and patent applications in other
countries.
Dorner 6200 Series conveyors are covered by patent number
5174435 and corresponding patents and patent applications
in other countries.
Dorner’s Limited Warranty applies.
Dorner reserves the right to make changes at any time
without notice or obligation.
Dorner has convenient, pre−configured kits of Key Service
Parts for all conveyor products. These time saving kits are
easy to order, designed for fast installation, and guarantee
you will have what you need when you need it. Key Parts
and Kits are marked in the Service Parts section of this
manual with the Performance Parts Kits logo .
IMPORTANT
Some illustrations may show guards
removed. Do NOT operate equipment without
guards.

851-424 Rev. D 3 Dorner Mfg. Corp.
2100, 2200 & 6200 Series Center Mount Drive Package for Standard Load 60 Hz Parallel Shaft Gearmotors
Warnings −General Safety
A
WARNING
The safety alert symbol, black triangle with
white exclamation, is used to alert you to
potential personal injury hazards.
A
DANGER
Climbing, sitting, walking or riding on
conveyor will cause severe injury.
KEEP OFF CONVEYORS.
A
DANGER
Do NOT OPERATE CONVEYORS IN AN
EXPLOSIVE ENVIRONMENT.
A
WARNING
Exposed moving parts can cause severe
injury.
LOCK OUT POWER before removing guards
or performing maintenance.
A
WARNING
Gearmotors may be HOT.
DO NOT TOUCH Gearmotors.
A
WARNING
Exposed moving parts can cause severe
injury.
REPLACE ALL GUARDS BEFORE RUNNING
CONVEYOR.
A
WARNING
Dorner cannot control the physical
installation and application of conveyors.
Taking protective measures is the
responsibility of the user.
When conveyors are used in conjunction
with other equipment or as part of a multiple
conveyor system, CHECK FOR POTENTIAL
PINCH POINTS and other mechanical
hazards before system start-up.

Dorner Mfg. Corp. 4 851-424 Rev. D
2100, 2200 & 6200 Series Center Mount Drive Package for Standard Load 60 Hz Parallel Shaft Gearmotors
Product Description
Refer to Figure 1 for typical components. Figure 1
Figure 1
AConveyor
B Mounting Bracket
C Gearmotor
D Timing Belt Tensioner
ECover
F Timing Belt
GDrivePulley
H Driven Pulley
A
G
C
B
H
D
E
F

851-424 Rev. D 5 Dorner Mfg. Corp.
2100, 2200 & 6200 Series Center Mount Drive Package for Standard Load 60 Hz Parallel Shaft Gearmotors
Specifications
Gearmotor Mounting Package Models:
Example:
* See “Ordering and Specifications” Catalog for details.
Table 1: Gearmotor Specifications
Language Code = USEnglish
Output Shaft Type = Parallel
Gearmotor Type: S= Standard Load, H = Heavy Load
Mount Style: 1 = Type 1, Veritical Mount;
2 = Type 2, Bottom Mount
Conveyor Width Reference*
Mount Position = A or D
(see detail to the right)
2 M 1 P SWW A 32 32
2 = 2100 & 2200 SeriesConveyor
6 = 6200 SeriesConveyor
Drive Pulley (see Tables2 & 3)
Driven Pulley (see Tables2 & 3)
D
A
Single Phase Three Phase DC Variable Speed
Output Power 0.17 hp (0.13 kw) 0.25 hp (0.19 kw)
Input Voltage 115 Volts A.C. 230 Volts A.C. 130 Volts D.C.
Input Frequency 60 Hz N/A
Input Current 1.9 Amperes 1.2 Amperes 1.8 Amperes
Motor RPM 1725 2500
Gearmotor Ratios 5:1, 10:1, 20:1, 30:1, 60:1, 180:1
Frame Size NEMA 42 CZ
Motor Type Totally enclosed, Fan-cooled Totally enclosed, Non−ventilated

Dorner Mfg. Corp. 6 851-424 Rev. D
2100, 2200 & 6200 Series Center Mount Drive Package for Standard Load 60 Hz Parallel Shaft Gearmotors
Specifications
Table 2: Belt Speeds for Standard Load Fixed Speed Parallel Shaft 60 Hz
Gearmotors
(vp) = voltage and phase
11 = 115 V, 1-phase
23 = 208 – 230/460 V, 3-phase
(n) = Reversing Capability
N = No reversing switch
R = With reversing switch (115V, 1 phase only)
Table 3: Belt Speeds for Standard Load Variable Speed Parallel Shaft DC
Gearmotors
Standard Load Gearmotors Top and Bottom Mount Package Drive
Pulley
Driven
Pulley
Part Number RPM In-lb N-m Ft/min M/min
62M180PS411F(n) 10 341 38.5 2 0.6 22 32
62M180PS411F(n) 10 341 38.5 3 0.9 32 32
62M060PS4(vp)F(n) 29 270 30.5 6 1.8 19 32
62M060PS4(vp)F(n) 29 270 30.5 10 3.0 32 32
62M030PS4(vp)F(n) 58 135 15.3 20 6.1 32 32
62M020PS411F(n) 86 90 10.2 30 9.1 32 32
62M020PS411F(n) 86 90 10.2 45 13.7 48 32
62M010PS4(vp)F(n) 173 45 5.1 61 18.6 32 32
62M010PS4(vp)F(n) 173 45 5.1 91 27.7 48 32
62M005PS411F(n) 345 25 2.8 121 36.9 32 32
62M005PS411F(n) 345 25 2.8 154 46.9 28 22
62M005PS411F(n) 345 25 2.8 181 55.2 48 28
62M005PS411F(n) 345 25 2.8 208 63.4 48 28
62M005PS411F(n) 345 25 2.8 264 80.5 48 22
Standard Load Gearmotors Belt Speed Drive
Pulley
Driven
Pulley
Part Number RPM In-lb N-m Ft/min M/min
62M180PSD3DEN 14 341 38.5 0.4 −3.4 0.1 −1.0 22 32
62M180PSD3DEN 14 341 38.5 0.6 −4.9 0.2 −1.5 32 32
62M060PSD3DEN 42 270 30.5 1.0 – 9 0.3 −2.6 19 32
62M060PSD3DEN 42 270 30.5 1.8 – 15 0.5 – 4.5 32 32
62M030PSD3DEN 83 135 15.3 3.5 −29 1.1 −93232
62M020PSD3DEN 125 90 10.2 5.3 – 44 1.6 – 13 32 32
62M010PSD3DEN 250 72 8.1 10 – 88 3.2 – 27 32 32
62M010PSD3DEN 250 72 8.1 18 – 150 5.5 – 46 48 28
62M005PSD3DEN 500 25 2.8 21 – 76 6.4 – 54 32 32
62M005PSD3DEN 500 25 2.8 27 – 224 7.3 – 61 28 22
62M005PSD3DEN 500 25 2.8 31 – 255 9.3 – 78 32 22
NOTE
For belt speed other than those listed, contact
factory for details.

851-424 Rev. D 7 Dorner Mfg. Corp.
2100, 2200 & 6200 Series Center Mount Drive Package for Standard Load 60 Hz Parallel Shaft Gearmotors
Installation
Required Tools
• Hex key wrenches:
2 mm, 2.5 mm, 3 mm, 5 mm
• Straight edge
• Torque wrench
Mounting
Figure 2
Figure 2
Installation Component List:
1. Gather components (Figure 3)
Figure 3
Figure 3
2. Locate drive output shaft (Figure 4, item S) and remove
two (2) screws (R).
Figure 4
Figure 4
A
WARNING
Exposed moving parts can cause severe
injury.
LOCK OUT POWER before removing guards
or performing maintenance.
NOTE
Type 1 mounting package shown below left
(Figure 2). Type 2 mounting package shown
below right (Figure 2).
I Mount Assembly
J Drive Pulley
K Cover
L M4 Socket Head Screws (4x)
M Driven Pulley
NKey
O M6 Socket Head Screws (2x)
P Timing Belt
Type 1 Type 2
NOTE
Type 1 mounting package shown (Figure 3),
Type 2 mounting package similar.
L
I
O
M
K
P
J
N
R
S

Dorner Mfg. Corp. 8 851-424 Rev. D
2100, 2200 & 6200 Series Center Mount Drive Package for Standard Load 60 Hz Parallel Shaft Gearmotors
Installation
3. Attach mount assembly (Figure 5, item I) with screws
(O). Install long screws on bottom. Tighten screws to 80
in-lb (9 Nm.).
Figure 5
Figure 5
4. Install key (Figure 6, item N).
Figure 6
Figure 6
5. Wrap timing belt (P) around driven pulley (M) and drive
pulley (J). Install driven pulley (M) onto conveyor shaft.
6. Using a straight edge (Figure 7, item T), align driven
pulley (M) with drive pulley (J). Tighten driven pulley
set screws (U).
Figure 7
Figure 7
7. Depending on direction of conveyor belt travel (1 or 2
of Figure 8), position belt tensioner (V) as shown.
Tension belt to obtain .125” (3 mm) deflection for 1.0 lb
(456 grams) of force at belt mid-point (W). Tighten
tensioner screw to 103 in-lb (12 Nm).
Figure 8
Figure 8
8. Install cover (Figure 9, item K) with four (4) screws (L).
Tighten screws to 35 in-lb (4 Nm).
Figure 9
Figure 9
A
WARNING
Drive shaft keyway may be sharp.
HANDLE WITH CARE.
OO
I
N
M
P
J
M
T
J
U
21
V
W
W
K
L
L

851-424 Rev. D 9 Dorner Mfg. Corp.
2100, 2200 & 6200 Series Center Mount Drive Package for Standard Load 60 Hz Parallel Shaft Gearmotors
Preventive Maintenance and Adjustment
Required Tools
• Hex key wrenches:
2 mm, 2.5 mm, 3 mm, 5 mm
• Adjustable wrench (for hexagon head screws)
• Straight edge
• Torque wrench
Timing Belt Tensioning
1. Remove four (4) screws (Figure 10, item L) and remove
cover (K).
Figure 10
Figure 10
2. Loosen tensioner (Figure 11, item V).
Figure 11
Figure 11
3. Depending on direction of conveyor belt travel (1 or 2
of Figure 12), position belt tensioner (V) as shown.
Tension belt to obtain .125” (3 mm) deflection for 1.0 lb
(456 grams) of force at belt mid-point (W). Tighten
tensioner screw to 103 in-lb (12 Nm).
Figure 12
Figure 12
4. Install cover (Figure 10, item K) with four (4) screws
(L). Tighten screws to 35 in-lb (4 Nm).
A
WARNING
Exposed moving parts can cause severe
injury.
LOCK OUT POWER before removing guards
or performing maintenance.
K
L
L
V
21
V
W
W

Dorner Mfg. Corp. 10 851-424 Rev. D
2100, 2200 & 6200 Series Center Mount Drive Package for Standard Load 60 Hz Parallel Shaft Gearmotors
Preventive Maintenance and Adjustment
Timing Belt Replacement
1. Remove four (4) screws (Figure 10, item L) and remove
cover (K).
2. Loosen tensioner (Figure 11, item V).
3. Remove timing belt (Figure 13, item P).
Figure 13
Figure 13
4. Install new timing belt.
5. Depending on direction of conveyor belt travel (1 or 2
of Figure 14), position belt tensioner (V) as shown.
Tension belt to obtain .125” (3 mm) deflection for 1.0 lb
(456 grams) of force at belt mid-point (W). Tighten
tensioner screw to 103 in-lb (12 Nm).
Figure 14
Figure 14
6. Install cover (Figure 15, item K) with four (4) screws
(L). Tighten screws to 35 in-lb (4 Nm).
Figure 15
Figure 15
A
WARNING
Exposed moving parts can cause severe
injury.
LOCK OUT POWER before removing guards
or performing maintenance.
NOTE
If timing belt does not slide over pulley flange,
loosen driven pulley set screws (Figure
13, item U) and remove pulley (M) with belt
(P). For re-installation, see steps 5 and 6 on
page 8.
U
M
P
21
V
W
W
K
L
L

851-424 Rev. D 11 Dorner Mfg. Corp.
2100, 2200 & 6200 Series Center Mount Drive Package for Standard Load 60 Hz Parallel Shaft Gearmotors
Preventive Maintenance and Adjustment
Drive or Driven Pulley Replacement
1. Complete steps 1 through 3 of “Timing Belt
Replacement” section on page 10.
2. Loosen set screws and remove drive or driven pulley.
3. Complete steps 5 through 8 of “Installation” section on
page 8.
Gear Motor Replacement
1. For single phase motor, unplug power cord from outlet.
2. For three phase motor:
a. Loosen terminal box screws (Figure 16, item AF)
and remove cover (AG).
Figure 16
Figure 16
b. Record incoming wire colors on red, black and blue
leads. Loosen wire nuts and remove incoming
wires.
c. Loosen cord grip and remove cord.
3. For DC variable speed motor, unplug motor cord at
disconnect (Figure 17, item AH).
Figure 17
Figure 17
4. Remove four (4) screws (Figure 18, item L) and remove
cover (K).
Figure 18
Figure 18
A
WARNING
Exposed moving parts can cause severe
injury.
LOCK OUT POWER before removing guards
or performing maintenance.
NOTE
If drive pulley (Figure 20, item J) is replaced,
wrap timing belt around drive pulley and
complete step 3.
A
WARNING
Exposed moving parts can cause severe
injury.
LOCK OUT POWER before removing guards
or performing maintenance.
A
DANGER
Hazardous voltage will cause severe injury or
death.
LOCKOUT POWER BEFORE before wiring.
AG
AF
AF
AH
K
L
L

Dorner Mfg. Corp. 12 851-424 Rev. D
2100, 2200 & 6200 Series Center Mount Drive Package for Standard Load 60 Hz Parallel Shaft Gearmotors
Preventive Maintenance and Adjustment
5. Loosen tensioner (Figure 19, item V).
Figure 19
Figure 19
6. Loosen drive pulley set screws (Figure 20, item X).
Remove drive pulley (J) and timing belt (P).
Figure 20
Figure 20
7. Remove four (4) gearmotor mounting screws (Figure
21, item Q). Remove gearmotor with adapter plate.
Figure 21
Figure 21
8. Remove four (4) adapter plate screws (Figure
22, item AI). Remove adapter plate (AJ).
Figure 22
Figure 22
9. Install new gearmotor to adapter plate (AJ) and
mounting bracket (Figure 23, item I). Tighten screws
(Figure 21, item Q) to 103 in-lb (12 Nm).
10. Wrap timing belt (Figure 23, item P) around drive
pulley (J) and driven pulley (M). Attach drive pulley (J)
to drive shaft.
Figure 23
Figure 23
V
X
J
P
Q
Q
I
AI
AI
AJ
X
J
P
I
M

851-424 Rev. D 13 Dorner Mfg. Corp.
2100, 2200 & 6200 Series Center Mount Drive Package for Standard Load 60 Hz Parallel Shaft Gearmotors
Preventive Maintenance and Adjustment
11. Using a straight edge (Figure 24, item T), align drive
pulley (J) with driven pulley (M). Tighten drive pulley
set screws (X).
Figure 24
Figure 24
12. Depending on direction of conveyor belt travel (1 or 2
of Figure 25), position belt tensioner (V) as shown.
Tension belt to obtain .125” (3 mm) deflection for 1.0 lb
(456 grams) of force at belt mid-point (W). Tighten
tensioner screw to 103 in-lb (12 Nm).
Figure 25
Figure 25
13. Install cover (Figure 26, item K) with four (4) screws
(L). Tighten screws to 35 in-lb (4 Nm).
Figure 26
Figure 26
14. Replace wiring:
• For a single phase motor, reverse step 1 on page 11.
• For a three phase motor, reverse step 2, on page 11.
• For a DC variable speed motor, reverse step 3 on page 11.
M
T
J
X
21
V
W
W
K
L
L

Dorner Mfg. Corp. 14 851-424 Rev. D
2100, 2200 & 6200 Series Center Mount Drive Package for Standard Load 60 Hz Parallel Shaft Gearmotors
Service Parts
Figure 27
Figure 27
NOTE
For replacement parts other than those shown in this section, contact an authorized Dorner Service Center
or the factory. Key Service Parts and Kits are identified by the Performance Parts Kits logo . Dorner
recommends keeping these parts on hand.
Item Part Number Part Description
1 62M180PS411FN Motor, 0.08hp (0.06Kw), 10
RPM, 115VAC, 60Hz, 1-Phase
62M180PS411FR Motor, 0.08hp (0.06Kw), 10
RPM, 115VAC, 60Hz, 1-Phase
with reversing switch
62M060PS411FN Motor, 0.17hp (0.13Kw), 29
RPM, 115VAC, 60Hz, 1-Phase
62M060PS411FR Motor, 0.17hp (0.13Kw), 29
RPM, 115VAC, 60Hz, 1-Phase
with reversing switch
62M060PS423FN Motor, 0.25hp (0.19Kw), 29
RPM, 230VAC, 60Hz, 3-Phase
62M030PS411FN Motor, 0.17hp (0.13Kw), 58
RPM, 115VAC, 60Hz, 1-Phase
62M030PS411FR Motor, 0.17hp (0.13Kw), 58
RPM, 115VAC, 60Hz, 1-Phase
with reversing switch
62M030PS423FN Motor, 0.25hp (0.19Kw), 58
RPM, 230VAC, 60Hz, 3-Phase
62M020PS411FN Motor, 0.17hp (0.13Kw), 86
RPM, 230VAC, 60Hz, 1-Phase
62M020PS411FR Motor, 0.17hp (0.13Kw), 86
RPM, 115VAC, 60Hz, 1-Phase
with reversing switch
62M010PS411FN Motor, 0.17hp (0.13Kw), 173
RPM, 115VAC, 60Hz, 1-Phase
62M010PS411FR Motor, 0.17hp (0.13Kw), 173
RPM, 115VAC, 60Hz, 1-Phase
with reversing switch
62M010PS423FN Motor, 0.25hp (0.19Kw), 173
RPM, 230VAC, 60Hz, 3-Phase
62M005PS411FN Motor, 0.17hp (0.13Kw), 345
RPM, 230VAC, 60Hz, 1-Phase
62M005PS411FR Motor, 0.17hp (0.13Kw), 345
RPM, 115VAC, 60Hz, 1-Phase
with reversing switch
62M180PSD3DEN Motor, 0.12hp (0.09Kw), 14
RPM, 130VDC
62M060PSD3DEN Motor, 0.25hp (0.19Kw), 42
RPM, 130VDC
62M030PSD3DEN Motor, 0.25hp (0.19Kw), 83
RPM, 130VDC
62M020PSD3DEN Motor, 0.25hp (0.19Kw), 125
RPM, 130VDC
62M010PSD3DEN Motor, 0.25hp (0.19Kw), 250
RPM, 130VDC
62M005PSD3DEN Motor, 0.25hp (0.19Kw), 500
RPM, 130VDC
2 814-103 Timing Belt, 15mm W x
385mm L
814-100 Timing Belt, 15mm W x
400mm L
814-096 Timing Belt, 15mm W x
425mm L
814-105 Timing Belt, 15mm W x
460mm L
3 802-046 Tensioner Bearing
4 450365MP Driven Pulley, 19 Tooth
450366MP Driven Pulley, 22 Tooth
450367MP Driven Pulley, 28 Tooth
450368MP Driven Pulley, 32 Tooth
5 980422M Square Key, 4 mm x 22 mm
(2x)
6 450434 Drive Pulley, 22 Tooth
450435 Drive Pulley, 28 Tooth
450436 Drive Pulley, 32 Tooth
450437 Drive Pulley, 44 Tooth
450438 Drive Pulley, 48 Tooth
450439 Drive Pulley, 60 Tooth
7 912−078 Square Key, .188” x .75” Lg
Item Part Number Part Description
1
2
3
4
67
5

851-424 Rev. D 15 Dorner Mfg. Corp.
2100, 2200 & 6200 Series Center Mount Drive Package for Standard Load 60 Hz Parallel Shaft Gearmotors
Notes

851-424 Rev. D Printed in U.S.A.
Dorner Mfg. Corp. reserves the right to change
or discontinue products without notice. All
products and services are covered in
accordance with our standard warranty. All
rights reserved. © Dorner Mfg. Corp. 2006
DORNER MFG. CORP.
975 Cottonwood Ave., PO Box 20
Hartland, WI 53029-0020 USA
USA
TEL [phone] (USA)
FAX [phone] (USA)
Internet: www.dorner.com
Outside the USA:
TEL [phone]
FAX [phone]
Return Policy
Returns must have prior written factory authorization or they will not be accepted. Items that are returned to Dorner without
authorization will not be credited nor returned to the original sender. When calling for authorization, please have the
following information ready for the Dorner factory representative or your local distributor:
1. Name and address of customer.
2. Dorner part number(s) of item(s) being returned.
3. Reason for return.
4. Customer's original order number used when ordering the item(s).
5. Dorner or distributor invoice number.
A representative will discuss action to be taken on the returned items and provide a Returned Goods Authorization number
for reference.
There will be a return charge on all new undamaged items returned for credit where Dorner was not at fault. Dorner is not
responsible for return freight on such items.
Conveyors and conveyor accessories
Standard catalog conveyors 30%
MPB Series, cleated and specialty belt conveyors 50%
7400 & 7600 Series conveyors non-returnable items
Engineered special products case by case
Drives and accessories 30%
Sanitary stand supports non-returnable items
Parts
Standard stock parts 30%
MPB, cleated and specialty belts non-returnable items
Returns will not be accepted after 60 days from original invoice date.
The return charge covers inspection, cleaning, disassembly, disposal and reissuing of components to inventory.
If a replacement is needed prior to evaluation of returned item, a purchase order must be issued. Credit (if any) is issued
only after return and evaluation is complete.
Dorner has representatives throughout the world. Contact Dorner for the name of your local representative. Our Technical
Sales, Catalog Sales and Service Teams will gladly help with your questions on Dorner products.
For a copy of Dorner's Warranty, contact factory, distributor, service center or visit our website at www.dorner.com.
For replacement parts, contact an authorized Dorner Service Center or the factory.