Dorner 2200 series Manual instruction

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DORNER MFG. CORP. INSIDE THE USA OUTSIDE THE USA
P.O. Box 20 • 975 Cottonwood Ave. TEL: [phone] TEL: [phone]
Hartland, WI 53029-0020 USA FAX: [phone] FAX: [phone]
851-424 Rev. D
2100, 2200 & 6200 Series
Center Mount Drive Package
for Standard Load 60 Hz
Parallel Shaft Gearmotors
Setup, Operation & Maintenance Manual

Dorner Mfg. Corp. 2 851-424 Rev. D
2100, 2200 & 6200 Series Center Mount Drive Package for Standard Load 60 Hz Parallel Shaft Gearmotors
Table of Contents
Introduction ......................................................................... 2
Warnings −General Safety ................................................. 3
Product Description ............................................................. 4
Specifications ...................................................................... 5
Installation ........................................................................... 7
Required Tools................................................................. 7
Mounting.......................................................................... 7
Preventive Maintenance and Adjustment............................ 9
Required Tools................................................................. 9
Timing Belt Tensioning.................................................... 9
Timing Belt Replacement............................................... 10
Drive or Driven Pulley Replacement ............................. 11
Gear Motor Replacement ............................................... 11
Service Parts....................................................................... 14
Notes .................................................................................. 15
Return Policy...................................................................... 16
Introduction
Upon receipt of shipment:
• Compare shipment with packing slip. Contact factory
regarding discrepancies.
• Inspect packages for shipping damage. Contact carrier
regarding damage.
• Accessories may be shipped loose. See accessory instruc-
tions for installation.
Dorner 2100 and 2200 Series conveyors are covered by the
following patent numbers: 5131529, 5174435, and
corresponding patents and patent applications in other
countries.
Dorner 6200 Series conveyors are covered by patent number
5174435 and corresponding patents and patent applications
in other countries.
Dorner’s Limited Warranty applies.
Dorner reserves the right to make changes at any time
without notice or obligation.
Dorner has convenient, pre−configured kits of Key Service
Parts for all conveyor products. These time saving kits are
easy to order, designed for fast installation, and guarantee
you will have what you need when you need it. Key Parts
and Kits are marked in the Service Parts section of this
manual with the Performance Parts Kits logo .
IMPORTANT
Some illustrations may show guards
removed. Do NOT operate equipment without
guards.

851-424 Rev. D 3 Dorner Mfg. Corp.
2100, 2200 & 6200 Series Center Mount Drive Package for Standard Load 60 Hz Parallel Shaft Gearmotors
Warnings −General Safety
A
WARNING
The safety alert symbol, black triangle with
white exclamation, is used to alert you to
potential personal injury hazards.
A
DANGER
Climbing, sitting, walking or riding on
conveyor will cause severe injury.
KEEP OFF CONVEYORS.
A
DANGER
Do NOT OPERATE CONVEYORS IN AN
EXPLOSIVE ENVIRONMENT.
A
WARNING
Exposed moving parts can cause severe
injury.
LOCK OUT POWER before removing guards
or performing maintenance.
A
WARNING
Gearmotors may be HOT.
DO NOT TOUCH Gearmotors.
A
WARNING
Exposed moving parts can cause severe
injury.
REPLACE ALL GUARDS BEFORE RUNNING
CONVEYOR.
A
WARNING
Dorner cannot control the physical
installation and application of conveyors.
Taking protective measures is the
responsibility of the user.
When conveyors are used in conjunction
with other equipment or as part of a multiple
conveyor system, CHECK FOR POTENTIAL
PINCH POINTS and other mechanical
hazards before system start-up.

Dorner Mfg. Corp. 4 851-424 Rev. D
2100, 2200 & 6200 Series Center Mount Drive Package for Standard Load 60 Hz Parallel Shaft Gearmotors
Product Description
Refer to Figure 1 for typical components. Figure 1
Figure 1
AConveyor
B Mounting Bracket
C Gearmotor
D Timing Belt Tensioner
ECover
F Timing Belt
GDrivePulley
H Driven Pulley
A
G
C
B
H
D
E
F

851-424 Rev. D 5 Dorner Mfg. Corp.
2100, 2200 & 6200 Series Center Mount Drive Package for Standard Load 60 Hz Parallel Shaft Gearmotors
Specifications
Gearmotor Mounting Package Models:
Example:
* See “Ordering and Specifications” Catalog for details.
Table 1: Gearmotor Specifications
Language Code = USEnglish
Output Shaft Type = Parallel
Gearmotor Type: S= Standard Load, H = Heavy Load
Mount Style: 1 = Type 1, Veritical Mount;
2 = Type 2, Bottom Mount
Conveyor Width Reference*
Mount Position = A or D
(see detail to the right)
2 M 1 P SWW A 32 32
2 = 2100 & 2200 SeriesConveyor
6 = 6200 SeriesConveyor
Drive Pulley (see Tables2 & 3)
Driven Pulley (see Tables2 & 3)
D
A
Single Phase Three Phase DC Variable Speed
Output Power 0.17 hp (0.13 kw) 0.25 hp (0.19 kw)
Input Voltage 115 Volts A.C. 230 Volts A.C. 130 Volts D.C.
Input Frequency 60 Hz N/A
Input Current 1.9 Amperes 1.2 Amperes 1.8 Amperes
Motor RPM 1725 2500
Gearmotor Ratios 5:1, 10:1, 20:1, 30:1, 60:1, 180:1
Frame Size NEMA 42 CZ
Motor Type Totally enclosed, Fan-cooled Totally enclosed, Non−ventilated

Dorner Mfg. Corp. 6 851-424 Rev. D
2100, 2200 & 6200 Series Center Mount Drive Package for Standard Load 60 Hz Parallel Shaft Gearmotors
Specifications
Table 2: Belt Speeds for Standard Load Fixed Speed Parallel Shaft 60 Hz
Gearmotors
(vp) = voltage and phase
11 = 115 V, 1-phase
23 = 208 – 230/460 V, 3-phase
(n) = Reversing Capability
N = No reversing switch
R = With reversing switch (115V, 1 phase only)
Table 3: Belt Speeds for Standard Load Variable Speed Parallel Shaft DC
Gearmotors
Standard Load Gearmotors Top and Bottom Mount Package Drive
Pulley
Driven
Pulley
Part Number RPM In-lb N-m Ft/min M/min
62M180PS411F(n) 10 341 38.5 2 0.6 22 32
62M180PS411F(n) 10 341 38.5 3 0.9 32 32
62M060PS4(vp)F(n) 29 270 30.5 6 1.8 19 32
62M060PS4(vp)F(n) 29 270 30.5 10 3.0 32 32
62M030PS4(vp)F(n) 58 135 15.3 20 6.1 32 32
62M020PS411F(n) 86 90 10.2 30 9.1 32 32
62M020PS411F(n) 86 90 10.2 45 13.7 48 32
62M010PS4(vp)F(n) 173 45 5.1 61 18.6 32 32
62M010PS4(vp)F(n) 173 45 5.1 91 27.7 48 32
62M005PS411F(n) 345 25 2.8 121 36.9 32 32
62M005PS411F(n) 345 25 2.8 154 46.9 28 22
62M005PS411F(n) 345 25 2.8 181 55.2 48 28
62M005PS411F(n) 345 25 2.8 208 63.4 48 28
62M005PS411F(n) 345 25 2.8 264 80.5 48 22
Standard Load Gearmotors Belt Speed Drive
Pulley
Driven
Pulley
Part Number RPM In-lb N-m Ft/min M/min
62M180PSD3DEN 14 341 38.5 0.4 −3.4 0.1 −1.0 22 32
62M180PSD3DEN 14 341 38.5 0.6 −4.9 0.2 −1.5 32 32
62M060PSD3DEN 42 270 30.5 1.0 – 9 0.3 −2.6 19 32
62M060PSD3DEN 42 270 30.5 1.8 – 15 0.5 – 4.5 32 32
62M030PSD3DEN 83 135 15.3 3.5 −29 1.1 −93232
62M020PSD3DEN 125 90 10.2 5.3 – 44 1.6 – 13 32 32
62M010PSD3DEN 250 72 8.1 10 – 88 3.2 – 27 32 32
62M010PSD3DEN 250 72 8.1 18 – 150 5.5 – 46 48 28
62M005PSD3DEN 500 25 2.8 21 – 76 6.4 – 54 32 32
62M005PSD3DEN 500 25 2.8 27 – 224 7.3 – 61 28 22
62M005PSD3DEN 500 25 2.8 31 – 255 9.3 – 78 32 22
NOTE
For belt speed other than those listed, contact
factory for details.

851-424 Rev. D 7 Dorner Mfg. Corp.
2100, 2200 & 6200 Series Center Mount Drive Package for Standard Load 60 Hz Parallel Shaft Gearmotors
Installation
Required Tools
• Hex key wrenches:
2 mm, 2.5 mm, 3 mm, 5 mm
• Straight edge
• Torque wrench
Mounting
Figure 2
Figure 2
Installation Component List:
1. Gather components (Figure 3)
Figure 3
Figure 3
2. Locate drive output shaft (Figure 4, item S) and remove
two (2) screws (R).
Figure 4
Figure 4
A
WARNING
Exposed moving parts can cause severe
injury.
LOCK OUT POWER before removing guards
or performing maintenance.
NOTE
Type 1 mounting package shown below left
(Figure 2). Type 2 mounting package shown
below right (Figure 2).
I Mount Assembly
J Drive Pulley
K Cover
L M4 Socket Head Screws (4x)
M Driven Pulley
NKey
O M6 Socket Head Screws (2x)
P Timing Belt
Type 1 Type 2
NOTE
Type 1 mounting package shown (Figure 3),
Type 2 mounting package similar.
L
I
O
M
K
P
J
N
R
S

Dorner Mfg. Corp. 8 851-424 Rev. D
2100, 2200 & 6200 Series Center Mount Drive Package for Standard Load 60 Hz Parallel Shaft Gearmotors
Installation
3. Attach mount assembly (Figure 5, item I) with screws
(O). Install long screws on bottom. Tighten screws to 80
in-lb (9 Nm.).
Figure 5
Figure 5
4. Install key (Figure 6, item N).
Figure 6
Figure 6
5. Wrap timing belt (P) around driven pulley (M) and drive
pulley (J). Install driven pulley (M) onto conveyor shaft.
6. Using a straight edge (Figure 7, item T), align driven
pulley (M) with drive pulley (J). Tighten driven pulley
set screws (U).
Figure 7
Figure 7
7. Depending on direction of conveyor belt travel (1 or 2
of Figure 8), position belt tensioner (V) as shown.
Tension belt to obtain .125” (3 mm) deflection for 1.0 lb
(456 grams) of force at belt mid-point (W). Tighten
tensioner screw to 103 in-lb (12 Nm).
Figure 8
Figure 8
8. Install cover (Figure 9, item K) with four (4) screws (L).
Tighten screws to 35 in-lb (4 Nm).
Figure 9
Figure 9
A
WARNING
Drive shaft keyway may be sharp.
HANDLE WITH CARE.
OO
I
N
M
P
J
M
T
J
U
21
V
W
W
K
L
L

851-424 Rev. D 9 Dorner Mfg. Corp.
2100, 2200 & 6200 Series Center Mount Drive Package for Standard Load 60 Hz Parallel Shaft Gearmotors
Preventive Maintenance and Adjustment
Required Tools
• Hex key wrenches:
2 mm, 2.5 mm, 3 mm, 5 mm
• Adjustable wrench (for hexagon head screws)
• Straight edge
• Torque wrench
Timing Belt Tensioning
1. Remove four (4) screws (Figure 10, item L) and remove
cover (K).
Figure 10
Figure 10
2. Loosen tensioner (Figure 11, item V).
Figure 11
Figure 11
3. Depending on direction of conveyor belt travel (1 or 2
of Figure 12), position belt tensioner (V) as shown.
Tension belt to obtain .125” (3 mm) deflection for 1.0 lb
(456 grams) of force at belt mid-point (W). Tighten
tensioner screw to 103 in-lb (12 Nm).
Figure 12
Figure 12
4. Install cover (Figure 10, item K) with four (4) screws
(L). Tighten screws to 35 in-lb (4 Nm).
A
WARNING
Exposed moving parts can cause severe
injury.
LOCK OUT POWER before removing guards
or performing maintenance.
K
L
L
V
21
V
W
W

Dorner Mfg. Corp. 10 851-424 Rev. D
2100, 2200 & 6200 Series Center Mount Drive Package for Standard Load 60 Hz Parallel Shaft Gearmotors
Preventive Maintenance and Adjustment
Timing Belt Replacement
1. Remove four (4) screws (Figure 10, item L) and remove
cover (K).
2. Loosen tensioner (Figure 11, item V).
3. Remove timing belt (Figure 13, item P).
Figure 13
Figure 13
4. Install new timing belt.
5. Depending on direction of conveyor belt travel (1 or 2
of Figure 14), position belt tensioner (V) as shown.
Tension belt to obtain .125” (3 mm) deflection for 1.0 lb
(456 grams) of force at belt mid-point (W). Tighten
tensioner screw to 103 in-lb (12 Nm).
Figure 14
Figure 14
6. Install cover (Figure 15, item K) with four (4) screws
(L). Tighten screws to 35 in-lb (4 Nm).
Figure 15
Figure 15
A
WARNING
Exposed moving parts can cause severe
injury.
LOCK OUT POWER before removing guards
or performing maintenance.
NOTE
If timing belt does not slide over pulley flange,
loosen driven pulley set screws (Figure
13, item U) and remove pulley (M) with belt
(P). For re-installation, see steps 5 and 6 on
page 8.
U
M
P
21
V
W
W
K
L
L