Dorner 2100 Series User manual

851-255 Rev. D
Set-up, Operation
& Maintenance Manual
2100, 4100, 6100 Series
Top Mount Drive Package
for Standard Load Parallel Shaft 60 Hz Gearmotors
Table of Contents
Warnings – General Safety 2. . . . . . . . . . . . . . . . . . . .
Introduction 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Description 3. . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Required Tools 5. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mounting 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preventative Maintenance & Adjustment 6. . . . . . . . .
Required Tools 6. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Timing Belt Tensioning 7. . . . . . . . . . . . . . . . . . . . .
Timing Belt Replacement 7. . . . . . . . . . . . . . . . . . .
Drive or Driven Pulley Replacement 7. . . . . . . . . . .
Gear Motor Replacement 7. . . . . . . . . . . . . . . . . . . .
Service Parts 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Return Policy 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2100, 4100, 6100 Series Top Mount Drive Package for Standard Load Parallel Shaft 60 Hz Gearmotors SOMM
851-255 Rev. D 2Dorner Mfg. Corp.
The safety alert symbol, black triangle with white
exclamation, is used to alert you to potential
personal injury hazards.
Ç
Ç
WARNING
Ç
Ç
Climbing, sitting, walking or
riding on conveyor will
cause severe injury.
KEEP OFF CONVEYORS.
DANGER
Ç
DANGER
Do NOT OPERATE
CONVEYORS IN AN
EXPLOSIVE ENVIRONMENT.
Ç
Exposed moving parts can
cause severe injury.
LOCK OUT POWER before
removing guards or
performing maintenance.
WARNING
Ç
Gearmotors may be HOT.
DO NOT TOUCH Gearmotors.
WARNING
Ç
Exposed moving parts can
cause severe injury.
REPLACE ALL GUARDS
BEFORE RUNNING
CONVEYOR.
WARNING
Ç
Dorner cannot control the
physical installation and
application of conveyors.
Taking protective measures
is the responsibility of the
user.
When conveyors are used in
conjunction with other
equipment or as part of a
multiple conveyor system,
CHECK FOR POTENTIAL
PINCH POINTS and other
mechanical hazards before
system start-up.
WARNING
Introduction
IMPORTANT: Some illustrations may show
guards removed. Do NOT operate equipment with-
out guards.
Upon receipt of shipment:
DCompare shipment with packing slip. Contact factory
regarding discrepancies.
DInspect packages for shipping damage. Contact carrier
regarding damage.
DAccessories may be shipped loose. See accessory in-
structions for installation.
Dorner 2100 Series conveyors are covered by the
following patent numbers: 5131529, 5174435, and
corresponding patents and patent applications in other
countries.
Dorner 4100 Series conveyors are covered by patent
number 3923148 and corresponding patents and patent
applications in other countries.
Dorner 6100 Series conveyors are covered by patent
number 5174435 and corresponding patents and patent
applications in other countries.
Dorner’s Limited Warranty applies.
Dorner reserves the right to make changes at any time
without notice or obligation.
Warnings – General Safety

2100, 4100, 6100 Series Top Mount Drive Package for Standard Load Parallel Shaft 60 Hz Gearmotors SOMM
Dorner Mfg. Corp. 3851-255 Rev. D
Refer to Figure 1 for typical components.
A Conveyor
B Mounting Bracket
C Gearmotor
D Timing Belt Tensioner
E Cover
F Timing Belt
G Drive Pulley
H Driven Pulley
Typical Components
Figure 1
A
B
C
E
F
H
D
G
Specifications
Gearmotor Mounting Package Models:
Example:
Language Code = U.S. English
Output Shaft Type = Parallel Shaft
Gearmotor Type = Standard Load, Industrial
Mount Style = Top Mount
Conveyor Width Reference*
Mount Position = A, B, C or D
(see detail to the right)
DC
B
A
2M T P S WW A–32 32
2 = 2100 Series Conveyor
4 = 4100 Series Conveyor
6 = 6100 Series Conveyor
Belt Type: –= flat belt, A through J = cleated belt
Drive Pulley (see Table 2 & 3)
Driven Pulley (see Table 2 & 3)
* See “Ordering and Specifications”Catalog for details.
Table 1: Gearmotor Specifications
Single Phase Three Phase DC Variable Speed
Output Power 0.17 hp (0.13 kw) 0.25 hp (0.19 kw)
Input Voltage 115 Volts A.C. 230 Volts A.C. 130 Volts D.C.
Input Frequency 60 Hz N/A
Input Current 1.9 Amperes 1.2 Amperes 1.8 Amperes
Motor RPM 1725 2500
Gearmotor Ratios 5:1, 10:1, 20:1, 30:1, 60:1, 80:1
Motor Type Totally enclosed, Fan-cooled Totally enclosed, Non–ventilated
Product Description

2100, 4100, 6100 Series Top Mount Drive Package for Standard Load Parallel Shaft 60 Hz Gearmotors SOMM
851-255 Rev. D 4Dorner Mfg. Corp.
Table 2: Belt Speeds for Standard Load Fixed Speed 90560 Hz Gearmotors
Gearmotors Belt Speed Drive DrivenDrive
Pulley Driven Pulley
Part Number RPM In-lb N-m Ft/min M/min Pulley Pulley
62M180PS411F(n) 10 341 38.5 2 0.6 22 32
62M180PS411F(n) 10 341 38.5 3 0.9 32 32
62M180PS411F(n) 10 341 38.5 4 1.2 48 32
62M060PS4(vp)F(n) 29 270 30.5 5 1.5 19 32
62M060PS4(vp)F(n) 29 270 30.5 8 2.4 32 32
62M060PS4(vp)F(n) 29 270 30.5 12 3.7 48 32
62M030PS4(vp)F(n) 58 135 15.3 16 4.9 32 32
62M020PS411F(n) 86 90 10.2 25 7.6 32 32
62M020PS411F(n) 86 90 10.2 37 11.3 48 32
62M010PS4(vp)F(n) 173 45 5.1 49 14.9 32 32
62M010PS4(vp)F(n) 173 45 5.1 74 22.6 48 28
62M005PS411F(n) 345 25 2.8 99 30.2 32 22
62M005PS411F(n) 345 25 2.8 148 45.1 48 22
62M005PS411F(n) 345 25 2.8 169 51.5 48 28
62M005PS411F(n) 345 25 2.8 197 60.0 44 22
62M005PS411F(n) 345 25 2.8 215 65.5 48 22
62M005PS411F(n) 345 25 2.8 249 75.9 48 19
(vp) = voltage and phase (n) = reversing capability
11 = 115 V, 1-phase N = no reversing switch
23 = 230V, 3-phase R = with reversing switch
(115V, 1 phase only)
Table 3: Belt Speeds for Standard Load Variable Speed 905DC Gearmotors
Gearmotors Belt Speed Drive DrivenDrive
Pulley Driven Pulley
Part Number RPM In-lb N-m Ft/min M/min Pulley Pulley
62M180PSD3DEN 14 341 38.5 0.3 –2.7 0.1 –0.8 22 32
62M180PSD3DEN 14 341 38.5 0.5 –4.0 0.1 –1.2 32 32
62M060PSD3DEN 42 270 30.5 0.8 –7.0 0.3 –2.2 19 32
62M060PSD3DEN 42 270 30.5 1.4 –12 0.4 –3.6 32 32
62M030PSD3DEN 83 135 15.3 2.9 –24 0.9 –7.3 32 32
62M020PSD3DEN 125 90 10.2 4.3 –36 1.3 –11 32 32
62M010PSD3DEN 250 72 8.1 9.0 –71 2.6 –22 32 32
62M005PSD3DEN 500 25 2.8 17 –143 5.2 –43 32 32
62M005PSD3DEN 500 25 2.8 26 –214 7.8 –65 48 32
62M005PSD3DEN 500 25 2.8 29 –245 9.0 –75 48 28
NOTE: For belt speed other than those listed,
contact factory for details.
Specifications

2100, 4100, 6100 Series Top Mount Drive Package for Standard Load Parallel Shaft 60 Hz Gearmotors SOMM
Dorner Mfg. Corp. 5851-255 Rev. D
Required Tools
DHex key wrenches:
2 mm, 2.5 mm, 3 mm, 5 mm
DStraight edge
DTorque wrench
Mounting
Ç
Exposed moving parts can cause
severe injury.
LOCK OUT POWER before
removing guards or performing
maintenance.
WARNING
Installation Component List
I Top Mount Assembly
J Drive Pulley
K Cover
L M4 Socket Head Screws (4x)
M Driven Pulley
N Key
O M6 Socket Head Screws (2x)
P Timing Belt
1.Typical components (Figure 2)
Figure 2
J
K
L
M
O
PN
I
NOTE: 6100 conveyor shown, 2100 & 4100 similar.
2.Locate drive output shaft (R of Figure 3) and remove
two (2) screws (S).
Figure 3
R
S
3.Attach mount assembly (I of Figure 4) with screws
(O). Tighten to 80 in-lb (9 Nm).
Figure 4
I
O
Ç
Drive shaft keyway may be
sharp.
HANDLE WITH CARE.
WARNING
4.Install key (N of Figure 5).
Figure 5
M
N
J
P
5.Wrap timing belt (P) around driven pulley (M) and
drive pulley (J). Install driven pulley (M) onto
conveyor shaft.
InstallationInstallation