Dorner 2100 Series User manual

For other service manuals visit our website at:
www.dorner.com/service_manuals.asp
DORNER MFG. CORP. INSIDE THE USA OUTSIDE THE USA
P.O. Box 20 • 975 Cottonwood Ave. TEL: [phone] TEL: [phone]
Hartland, WI 53029-0020 USA FAX: [phone] FAX: [phone]
851-264 Rev. H
2100, 2200, 4100, 6200, MPB
Series Side Mount Drive
Package for Light Load 60 Hz
Gearmotors
Installation, Maintenance & Parts Manual

Dorner Mfg. Corp. 2 851-264 Rev. H
2100, 2200, 4100, 6200, MPB Series Side Mount Drive Package for Light Load 60 Hz Gearmotors
Table of Contents
Introduction ......................................................................... 2
Warnings - General Safety .................................................. 3
Product Description............................................................. 4
Specifications ...................................................................... 5
Installation........................................................................... 6
Required Tools ................................................................ 6
Mounting.......................................................................... 6
Preventive Maintenance and Adjustment............................ 8
Required Tools................................................................. 8
Timing Belt Tensioning.................................................... 8
Timing Belt Replacement................................................. 8
Drive or Driven Pulley Replacement ............................... 9
Gearmotor Replacement................................................... 9
Service Parts ...................................................................... 10
2100, 2200, 4100, 6200
and MPB Series Side Mount Drive Package.................. 10
4100 Series Adapter Package......................................... 11
Return Policy...................................................................... 12
Introduction
Upon receipt of shipment:
• Compare shipment with packing slip. Contact factory
regarding discrepancies.
• Inspect packages for shipping damage. Contact carrier
regarding damage.
• Accessories may be shipped loose. See accessory instruc-
tions for installation.
Dorner 2100 Series conveyors are covered by the following
patent numbers: 5131529, 5174435, and corresponding
patents and patent applications in other countries.
Dorner 4100 Series conveyors are covered by patent number
3923148 and corresponding patents and patent applications
in other countries.
Dorner 2200 & 6200 Series conveyors are covered by patent
number 5174435 and corresponding patents and patent
applications in other countries.
Dorner’s Limited Warranty applies.
Dorner reserves the right to make changes at any time
without notice or obligation.
Dorner has convenient, pre-configured kits of Key Service
Parts for all conveyor products. These time saving kits are
easy to order, designed for fast installation, and guarantee
you will have what you need when you need it. Key Parts
and Kits are marked in the Service Parts section of this
manual with the Performance Parts Kits logo .
IMPORTANT
Some illustrations may show guards
removed. DO NOT operate equipment
without guards.

851-264 Rev. H 3 Dorner Mfg. Corp.
2100, 2200, 4100, 6200, MPB Series Side Mount Drive Package for Light Load 60 Hz Gearmotors
Warnings - General Safety
A
WARNING
The safety alert symbol, black triangle with
white exclamation, is used to alert you to
potential personal injury hazards.
A
DANGER
Climbing, sitting, walking or riding on
conveyor will cause severe injury.
KEEP OFF CONVEYORS.
A
DANGER
DO NOT OPERATE CONVEYORS IN AN
EXPLOSIVE ENVIRONMENT.
A
DANGER
Hazardous voltage will cause severe injury or
death.
LOCKOUT POWER BEFORE WIRING.
A
WARNING
Gearmotors may be HOT.
DO NOT TOUCH Gearmotors.
A
WARNING
Exposed moving parts can cause severe
injury..
LOCK OUT POWER before removing guards
or performing maintenance.
A
WARNING
Dorner cannot control the physical
installation and application of conveyors.
Taking protective measures is the
responsibility of the user.
When conveyors are used in conjunction
with other equipment or as part of a multiple
conveyor system, CHECK FOR POTENTIAL
PINCH POINTS and other mechanical
hazards before system startup.

Dorner Mfg. Corp. 4 851-264 Rev. H
2100, 2200, 4100, 6200, MPB Series Side Mount Drive Package for Light Load 60 Hz Gearmotors
Product Description
Refer to Figure 1 for typical conveyor components.
Figure 1
Figure 1
AConveyor
B Mounting Bracket
C Gearmotor
D Belt Tensioner
ECover
F Timing Belt
G Drive Pulley
H Driven Pulley
G
B
F
D
C
H
E
A

851-264 Rev. H 5 Dorner Mfg. Corp.
2100, 2200, 4100, 6200, MPB Series Side Mount Drive Package for Light Load 60 Hz Gearmotors
Specifications
Gearmotor Mounting Package Models:
Example:
* See Ordering and Specifications Catalog for details.
Table 1: Gearmotor Specifications
Table 2: Belt Speeds for Light Load Fixed Speed Parallel Shaft 60 Hz
Gearmotors on 2100, 2200, 4100 & 6200 Series Conveyors
Table 3: Belt Speeds for Light Load Variable Speed Parallel Shaft DC
Gearmotors on 2100, 2200, 4100 & 6200 Series Conveyors
Language Code = U.S. English
Output Shaft Type = Parallel Shaft
Gearmotor Type: L = Fixed Speed,
V = Variable Speed
Mount Style = Side Mount
Conveyor Width Reference*
Mount Position = A, B, C or D
(see detail to the right)
2M SP L WW A
2 = 2100 SeriesConveyor
22 = 2200 SeriesConveyor
4 = 4100 SeriesConveyor
6 = 6200 SeriesConveyor
2P = MPB SeriesConveyor
DC
BA
DC Variable Speed Single Phase
Output Power 0.06 hp (0.04 kw) 0.03 hp (0.025 kw)
Input Voltage 130 Volts D.C. 115 Volts A.C.
Input Frequency N/A 60 Hz
Full Load Amperes 0.48 Amperes 0.49 Amperes
Gearmotor Ratios 18:1 and 60:1 15:1 and 36:1
Gearmotors Belt Speed
Part Number RPM In-lb N-m Ft/min M/min
62M036PL411FN 42 36 4.1 11.9 3.6
62M015PL411FN 100 15 1.7 28.6 8.7
Gearmotors Belt Speed
Part Number RPM In-lb N-m Ft/min M/min
62M060PLD3DEN 42 65 7.4 1.4−11.9 0.4−3.6
62M018PLD3DEN 139 21 2.4 4.8−39.7 1.5−12.1
NOTE
8 – 24 in (203 – 610 mm) wide conveyors with
light load drives should be limited to 96 in
(2438 mm) length.
NOTE
For belt speed other than those listed, contact
factory for details.

Dorner Mfg. Corp. 6 851-264 Rev. H
2100, 2200, 4100, 6200, MPB Series Side Mount Drive Package for Light Load 60 Hz Gearmotors
Installation
Required Tools
• Hex key wrenches:
2 mm, 3 mm, 5 mm
• Torque wrench
Mounting
Installation Component List:
1. Typical components (Figure 2)
Figure 2
Figure 2
2. Locate drive output shaft and remove two (2) screws
(Figure 3, item P).
Figure 3
Figure 3
3. Loosen four (4) screws (Figure 4, item Q). Detach
mounting bracket (R).
Figure 4
Figure 4
4. Remove two (2) top screws (Q) and remove top cover
(K).
A
WARNING
Exposed moving parts can cause severe
injury.
LOCK OUT POWER before removing guards
or performing maintenance.
I Side Mount Assembly
J Driven Pulley
K Top Cover
L Tensioner Bar
M Timing Belt
N Key
O M6 Socket Head Screws (2x)
NOTE
6100 conveyor shown, 2100 & 4100 similar.
K
I
J
M
L
N
O
P
K
Q
R

851-264 Rev. H 7 Dorner Mfg. Corp.
2100, 2200, 4100, 6200, MPB Series Side Mount Drive Package for Light Load 60 Hz Gearmotors
Installation
5. Attach mounting bracket (Figure 5, item R) and
tensioner bar (L) with screws (O). Hand-tighten screws
(O).
Figure 5
Figure 5
6. Install key (Figure 5, item N).
7. Install driven pulley (Figure 6, item J). Tighten two (2)
set screws to 33 in-lb (3.7 Nm).
Figure 6
Figure 6
8. Place timing belt (Figure 6, item M) over driven pulley
(J) and between belt flanges (S).
9. Insert gearmotor drive pulley into timing belt. Mount
assembly with two (2) bottom screws (Figure
7, item Q). Tighten to 45 in-lb (5 Nm).
Figure 7
Figure 7
10. Insert top cover (Figure 8, item K) into bottom cover.
Attach top cover with two (2) top screws (Q). Tighten to
45 in-lb (5 Nm).
Figure 8
Figure 8
11. Tighten timing belt tensioner screw (Figure 9, item T) to
15 in-lb (1.7 Nm).
Figure 9
Figure 9
12. Tighten screws (O) to 80 in-lb (9 Nm).
A
WARNING
Drive shaft keyway may be sharp.
HANDLE WITH CARE.
N
RL
O
M
S
J
Q
Q
K
T
O

Dorner Mfg. Corp. 8 851-264 Rev. H
2100, 2200, 4100, 6200, MPB Series Side Mount Drive Package for Light Load 60 Hz Gearmotors
Preventive Maintenance and Adjustment
Required Tools
• Hex key wrenches:
2 mm, 3 mm, 5 mm
• Torque wrench
Timing Belt Tensioning
1. Loosen two (2) screws (Figure 10, item O). Tighten
timing belt tensioner screw (T) to 15 in-lb (1.7 Nm).
Figure 10
Figure 10
2. Tighten screws (O) to 80 in-lb (9 Nm).
Timing Belt Replacement
1. Loosen two (2) screws (Figure 10, item O).
2. Loosen timing belt tensioner screw (T).
3. Remove four (4) screws (Figure 11, item Q). Remove
gearmotor (U) and top cover (K).
Figure 11
Figure 11
4. Remove old timing belt (Figure 12, item M).
Figure 12
Figure 12
5. Place new timing belt (M) over driven pulley (J) and
between belt flanges (S).
6. Insert gearmotor drive pulley into timing belt. Mount
assembly with two (2) bottom screws (Figure
13, item Q). Tighten to 45 in-lb (5 Nm).
Figure 13
Figure 13
7. Insert top cover (Figure 11, item K) into bottom cover.
Mount assembly with two (2) top screws (Q). Tighten to
45 in-lb (5 Nm).
8. Tighten timing belt tensioner screw (Figure 10, item T)
to 15 in-lb (1.7 Nm)
9. Tighten screws (O) to 80 in-lb (9 Nm).
A
WARNING
Exposed moving parts can cause severe
injury.
LOCK OUT POWER before removing guards
or performing maintenance.
A
WARNING
Exposed moving parts can cause severe
injury.
LOCK OUT POWER before removing guards
or performing maintenance.
T
O
Q
K
U
M
J
S
Q

851-264 Rev. H 9 Dorner Mfg. Corp.
2100, 2200, 4100, 6200, MPB Series Side Mount Drive Package for Light Load 60 Hz Gearmotors
Preventive Maintenance and Adjustment
Drive or Driven Pulley Replacement
1. Complete steps 1 through 4 of “Timing Belt
Replacement” section on page 8.
2. Loosen set screws (Figure 14, item V) and remove
driven pulley (J) or drive pulley (W).
Figure 14
Figure 14
3. Replace drive or driven pulley. Tighten set screws to 33
in-lb (3.7 Nm).
4. Complete steps 5 through 9 of “Timing Belt
Replacement” section beginning on page 8.
Gearmotor Replacement
1. For single phase motor, unplug power cord from outlet.
2. For DC variable speed motor, unplug cord at disconnect
(Figure 15, item X).
Figure 15
Figure 15
3. Remove four (4) screws (Figure 11, item Q). Remove
gearmotor (U) and top cover (K).
4. Loosen set screws (Figure 14, item V) and remove drive
pulley (W).
5. Replace drive pulley (W) on new gearmotor and tighten
set screws (V) to 33 in-lb (3.7 Nm).
6. Complete steps 5 through 9 of “Timing Belt
Replacement” section beginning on page 8.
7. Replace wiring:
• For a single phase motor, reverse step 1.
• For DC variable speed motor, reverse step 2.
A
WARNING
Exposed moving parts can cause severe
injury.
LOCK OUT POWER before removing guards
or performing maintenance.
V
V
W
J
A
WARNING
Exposed moving parts can cause severe
injury.
LOCK OUT POWER before removing guards
or performing maintenance.
A
DANGER
Hazardous voltage will cause severe injury or
death.
LOCKOUT POWER BEFORE before wiring.
X

Dorner Mfg. Corp. 10 851-264 Rev. H
2100, 2200, 4100, 6200, MPB Series Side Mount Drive Package for Light Load 60 Hz Gearmotors
ServiceParts
2100, 2200, 4100, 6200 and MPB Series Side Mount Drive Package
NOTE
For replacement parts other than those shown in this section, contact an authorized Dorner Service Center
or the factory. Key Service Parts and Kits are identified by the Performance Parts Kits logo . Dorner
recommends keeping these parts on hand.
1
11
10
9
8
7
6
12
4
5
3
2
17
18
16
15
14
13
19
19
20
Item Part No. Part Description
1 62M036PL411FN Gearmotor, 0.03 hp, 115 Volts, 42
RPM, 60 Hz, 1-Phase, 36:1
62M015PL411FN Gearmotor, 0.03 hp, 115 Volts,
100 RPM, 60 Hz, 1-Phase, 15:1
62M060PLD3DEN Gearmotor, 0.06 hp, 130 Volts, 42
RPM, DC, 60:1
62M018PLD3DEN Gearmotor, 0.06 hp, 130 Volts,
139 RPM, DC, 18:1
62M036PL423FN Gearmotor, 0.03 hp, 230 Volts, 42
RPM, 60 Hz, 3-Phase, 36:1
62M015PL423FN Gearmotor, 0.03 hp, 230 Volts,
100 RPM, 60 Hz, 3-Phase, 15:1
62M036PL423EN Gearmotor, 0.03 hp, 230 Volts, 7-
42 RPM, 60 Hz, 3-Phase, 36:1
62M015PL423EN Gearmotor, 0.03 hp, 230 Volts, 17-
100 RPM, 60 Hz, 3-Phase, 15:1
2 814-088 Timing Belt, 3mm x 15mm
(159mm long)
814-089 Timing Belt, 3mm x 15mm
(179mm long)
3 450078M Drive Pulley, 1/2” Bore
450076M Drive Pulley, 10mm Bore
4 912−052 Key, 1/8” x 5/8”, 1/2” Bore
980422M Key, 4mm x 22mm, 10mm Bore
5 450077M Driven Pulley, 12 mm Bore
6 980422M Driven Pulley Key, 4 mm x 22 mm
7 450087 Guard, Half, Light Duty Side Drive
8 450027M Drive Spacer, Metric
450377M Drive Spacer (4100 Only)
9 807−952 Groove Pin
10 450084M Plate, Side Drice LD
450083M Plate, Side Drice LD (6200 Only)
11 450088M Tensioning Bar, Side Drive
12 807−954 Spiral Retaining Ring
13 807−973 Nylon Spacer
14 920506M Socket Head Screw M5x6mm
15 920525M Socket Head Screw M5x25mm
16 920530M Socket Head Screw M5x30mm
17 920500M Socket Head Screw M5x100mm
920590M Socket Head Screw M5x90mm
920460M Socket Head Screw M4x60mm
18 920635M Socket Head Screw M6x25mm
19 970405M Cup Set Screw M4x5mm
20 807-1172 Washer
Item Part No. Part Description

851-264 Rev. H 11 Dorner Mfg. Corp.
2100, 2200, 4100, 6200, MPB Series Side Mount Drive Package for Light Load 60 Hz Gearmotors
Service Parts
4100 Series Adapter Package
Adapter package attached to a 4100 series conveyor.
Item Part Number Description
1 609486 Mounting Block 1” (25mm)
609487 Mounting Block 2” (51mm)
609488 Mounting Block 3” (76mm)
609479 Mounting Block 4” (102mm)
609480 Mounting Block 5” (127mm)
609481 Mounting Block 6” (152mm)
609482 Mounting Block 7” (178mm)
609483 Mounting Block 8” (203mm)
609484 Mounting Block 10” (254mm)
609485 Mounting Block 12” (305mm)
2 613602P Bolt & Flat Washer Assembly
3 450374 Drive Adapter Plate
4 910−126 Hex Nut with Lock Washer
5 930612M Flat Head Screw, M6 x 12mm
3
2
5
4
1

851-264 Rev. H Printed in U.S.A.
Dorner Mfg. Corp. reserves the right to change
or discontinue products without notice. All
products and services are covered in
accordance with our standard warranty. All
rights reserved. © Dorner Mfg. Corp. 2010
DORNER MFG. CORP.
975 Cottonwood Ave., PO Box 20
Hartland, WI 53029-0020 USA
TEL [phone] (USA)
FAX [phone] (USA)
Internet: www.dorner.com
Outside the USA:
TEL [phone]
FAX [phone]
Return Policy
Returns must have prior written factory authorization or they will not be accepted. Items that are returned to Dorner without
authorization will not be credited nor returned to the original sender. When calling for authorization, please have the
following information ready for the Dorner factory representative or your local distributor:
1. Name and address of customer.
2. Dorner part number(s) of item(s) being returned.
3. Reason for return.
4. Customer's original order number used when ordering the item(s).
5. Dorner or distributor invoice number (if available, part serial number).
A representative will discuss action to be taken on the returned items and provide a Returned Goods Authorization (RMA)
number for reference. RMA will automatically close 30 days after being issued. To get credit, items must be new and
undamaged. There will be a return charge on all items returned for credit, where Dorner was not at fault. It is the
customer’s responsibility to prevent damage during return shipping. Damaged or modified items will not be accepted. The
customer is responsible for return freight.
Conveyors and conveyor accessories
Standard catalog conveyors 30%
MPB, 7200, 7300 Series, cleated and specialty belt 50%
AquaGard & AquaPruf Series conveyors non-returnable items
Engineered to order products case by case
Drives and accessories 30%
Sanitary stand supports non-returnable items
Parts
Standard stock parts 30%
Plastic chain, cleated and specialty belts non-returnable items
Returns will not be accepted after 60 days from original invoice date. The return charge covers inspection, cleaning,
disassembly, disposal and reissuing of components to inventory. If a replacement is needed prior to evaluation of returned
item, a purchase order must be issued. Credit (if any) is issued only after return and evaluation is complete.
Dorner has representatives throughout the world. Contact Dorner for the name of your local representative. Our Customer
Service Team will gladly help with your questions on Dorner products.
For a copy of Dorner's Warranty, contact factory, distributor, service center or visit our website at www.dorner.com.
For replacement parts, contact an authorized Dorner Service Center or the factory.