Dorner AquaPruf 7600 Series User manual

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DORNER MFG. CORP. INSIDE THE USA OUTSIDE THE USA
P.O. Box 20 • 975 Cottonwood Ave. TEL: [phone] TEL: [phone]
Hartland, WI 53029-0020 USA FAX: [phone] FAX: [phone]
851-645 Rev. B
7600 Series and 7600 Ultimate
Series CE End Drive
Packages
Installation, Maintenance and Parts Manual
Horizontal Mount Vertical Mount

Dorner Mfg. Corp. 2 851-645 Rev. B
7600 Series and 7600 Ultimate Series CE End Drive Packages
Table of Contents
Introduction ....................................................................... 2
Warnings – General Safety................................................ 3
Product Description........................................................... 4
Specifications .................................................................... 4
7600 Series Gearmotor Mounting Package Models ...... 4
7600 Series Gearmotor Specifications........................... 5
Fixed Speed Gearmotor.............................................. 5
Variable Speed Gearmotor......................................... 5
Installation......................................................................... 6
Required Tools............................................................... 6
Drive Package Installation............................................. 6
Horizontal Drive Package .......................................... 6
Vertical Drive Package............................................... 8
Preventive Maintenance and Adjustment........................ 10
Required Tools............................................................. 10
Checklist ...................................................................... 10
Gearmotor Replacement .............................................. 10
Notes................................................................................ 12
Service Parts.................................................................... 13
Horizontal Drive .......................................................... 13
Vertical Drive............................................................... 14
Gearmotor Assembly ................................................... 15
Return Policy................................................................... 16
Introduction
Upon receipt of shipment:
• Compare shipment with packing slip. Contact factory
regarding discrepancies.
• Inspect packages for shipping damage. Contact carrier
regarding damage. Accessories may be shipped loose.
• See accessory instructions for installation.
The Dorner Limited Warranty applies.
Dorner AquaPruf conveyors are covered by Patent Numbers
7,207,435, 7,246,697, 7,383,944, additional patent pending
applications, and corresponding patents in other countries.
Dorner reserves the right to make changes at any time
without notice or obligation.
Dorner has convenient, pre-configured kits of Key Service
Parts for all conveyor products. These time saving kits are
easy to order, designed for fast installation and guarantee
you will have what you need when you need it. Key Parts
and Kits are marked in the Service Parts section of this
manual with the Performance Parts Kits logo .
Intralox is a registered trademark of Laitram L.L.C. in the
United States and / or other countries.
CAUTION
CAUTION
Some illustrations may show guards
removed. DO NOT operate equipment without
guards.

851-645 Rev. B 3 Dorner Mfg. Corp.
7600 Series and 7600 Ultimate Series CE End Drive Packages
Warnings – General Safety
DANGER
SEVERE HAZARD!
KEEP OFF CONVEYORS. Climbing, sitting,
walking or riding on conveyor will result in
death or serious injury.
DANGER
EXPLOSION HAZARD!
• DO NOT OPERATE CONVEYORS IN AN
EXPLOSIVE ENVIRONMENT. The electric
gearmotor generates heat and could ignite
combustible vapors.
• Failure to comply will result in death or
serious injury.
WARNING
CRUSH HAZARD!
• DO NOT place hands or fingers inside the
conveyor while it is running.
• DO NOT wear loose garments while
operating the conveyor. Loose garments
can become caught up in the conveyor.
• Failure to comply could result in serious
injury.
WARNING
CRUSH HAZARD!
• SUPPORT MOTOR PRIOR TO LOOSENING
THE BOLTS.
• Loosening motor bolts may cause it to drop
down, causing serious injury.
WARNING
SEVERE HAZARD!
LOCK OUT POWER before removing guards
or performing maintenance. Exposed moving
parts can cause serious injury.
WARNING
BURN HAZARD!
DO NOT TOUCH the motor while operating or
shortly after being turned off. Motors may be
HOT and can cause serious burn injuries.
WARNING
PUNCTURE HAZARD!
Handle drive shaft keyway with care. It may
be sharp and could puncture the skin,
causing serious injury.
WARNING
SEVERE HAZARD!
• Dorner cannot control the physical
installation and application of conveyors.
Taking protective measures is the
responsibility of the user.
• When conveyors are used in conjunction
with other equipment or as part of a
multiple conveyor system, CHECK FOR
POTENTIAL PINCH POINTS and other
mechanical hazards before system start-
up.
• Failure to comply could result in serious
injury.

Dorner Mfg. Corp. 4 851-645 Rev. B
7600 Series and 7600 Ultimate Series CE End Drive Packages
Product Description
Refer to (Figure 1) for typical gearmotor assembly
components (vertical drive shown).
Figure 1
Specifications
7600 Series Gearmotor Mounting Package Models
Example:
* Refer to “Ordering and Specifications” Catalog for details.
1Conveyor
2 Mounting bar
3Motor
4 Gear reducer
5 Gear reducer mounting bracket
NOTE
The vertical drive package is shown above,
but the horizontal and nose bar drive
packages contain similar components.
2
4
1
5
3
S Z A
Gearmotor Mounting Position = A, B,
C or D * (see detail to the right)
Gearmotor Type
Mount Style:
H = Horizontal
V = Vertical
76
7600 Series Conveyor *
U H
Document Language
D
AC
B

851-645 Rev. B 5 Dorner Mfg. Corp.
7600 Series and 7600 Ultimate Series CE End Drive Packages
Specifications
7600 Series Gearmotor Specifications
Fixed Speed Gearmotor
Variable Speed Gearmotor
Three Phase
Output Power (.37 kW) / (.74 kW) / (1.11 kW) / (1.49kW)
Input Voltage 230 / 400 V.A.C.
Input Frequency 50 Hz
Motor RPM See Below
Gearmotor Ratios 5:1, 7:1, 10:1, 15:1, 25:1, 30:1, 60:1
Frame Size IEC
Motor Type Totally Enclosed, Fan Cooled
* Refer to “Ordering and Specifications” Catalog for details.
Part Number 7600 Series
m / min
7600 Ultimate
Series
m / min
RPM
@50 Hz N • m Output Power
Input
Voltag e
Input
Frequency
Gearmotor
Ratios Motor Type
74U060HS423FN 6.4 7.0 23 80.9 0.37 Kw 230 / 400 17-58 Hz 60:1 CE Rated,
Painted
Gearmotor
74U030HS423FN 12.8 14.0 46 101.9 0.74 Kw 230 / 400 12-80 Hz 30:1
74U025HS423FN 15.2 16.8 55 93.9 0.74 Kw 230 / 400 12-80 Hz 25:1
74U015HS423FN 25.9 28.3 93 88.9 1.11 Kw 230 / 400 12-80 Hz 15:1
74U010HS423FN 39.0 43.0 140 63.9 1.11 Kw 230 / 400 12-72 Hz 10:1
74U007HS423FN 51.8 57 186 67.0 1.49 Kw 230 / 400 12-75 Hz 7:1
74U005HS423FN 78.0 85.3 279 46.0 1.49 Kw 230 / 400 25-50 HZ 5:1
Part Number 7600 Series
m / min
7600 Ultimate
Series
m / min
RPM
@50 Hz N • m Output Power
Input
Voltage
Input
Frequency
Gearmotor
Ratios Motor Type
74U060HS423EN 2.2 - 7.3 2.4 - 8.2 23 80.9 0.37 Kw 230 / 400 17-58 Hz 60:1 CE Rated,
Painted
Gearmotor
74U030HS423EN 3.0 - 20.4 3.4 - 22.6 46 101.9 0.74 Kw 230 / 400 12-80 Hz 30:1
74U025HS423EN 3.7 - 24.4 4.0 - 26.8 55 93.9 0.74 Kw 230 / 400 12-80 Hz 25:1
74U015HS423EN 6.1 - 41.5 6.7 - 45.4 93 88.9 1.11 Kw 230 / 400 12-80 Hz 15:1
74U010HS423EN 9.4 - 56.1 10.4 - 66.9 140 63.9 1.11 Kw 230 / 400 12-72 Hz 10:1
74U007HS423EN 12.5 - 77.7 13.7 - 85.3 186 67.0 1.49 Kw 230 / 400 12-75 Hz 7:1
74U005HS423EN 39.0 - 78.0 42.7 - 85.6 279 46.0 1.49 Kw 230 / 400 25-50 HZ 5:1
NOTE
Contact the factory for details about belt
speeds other than those listed.

Dorner Mfg. Corp. 6 851-645 Rev. B
7600 Series and 7600 Ultimate Series CE End Drive Packages
Installation
Required Tools
• 4 mm Hex Key Wrench
• 8 mm Hex Key Wrench
• 13 mm Open End Wrench
• Flat Blade Screwdriver
Drive Package Installation
Horizontal Drive Package
Typical Horizontal Drive Package Components (Figure 2)
Figure 1
Figure 2
WARNING
SEVERE HAZARD!
LOCK OUT POWER before removing guards
or performing maintenance. Exposed moving
parts can cause serious injury.
WARNING
PUNCTURE HAZARD!
Handle drive shaft keyway with care. It may
be sharp and could puncture the skin,
causing serious injury.
1 Hex Head Cap Screw 5/16-18 x .75”
2 Hex Head Cap Screw M8-1.25 x 20 mm
3 Upper Gearhead Mounting Bar
4 Nut (7600 Series Only)
5 Motor Mounting Bracket
6 Upper Mounting Drive Spacer
7 Lower Mounting Drive Spacer
8 Hex Head Cap Screw 5/16-18 x 1.50”
9 Lower Gearhead Mounting Bar
10 Socket Head Screw M10-.50 x 35 mm
11 Gearmotor Assembly
12 Bore Plug
4
1
2
3
2
10
5
6
2
7
8
9
11 12

851-645 Rev. B 7 Dorner Mfg. Corp.
7600 Series and 7600 Ultimate Series CE End Drive Packages
Installation
1. Insert the drive spindle key (Figure 3, item 1) into the
drive spindle keyway (Figure 3, item 2).
Figure 2
Figure 3
2. Slide the gearmotor assembly (Figure 4, item 1) onto
the drive spindle (Figure 4, item 2).
Figure 3
Figure 4
3. Attach the top gearhead mounting bar
(Figure 5, item 1) to the motor mounting bracket
(Figure 5, item 2).
Figure 4
Figure 5
4. Attach the bottom gearhead mounting bar
(Figure 6, item 1) to the motor mounting bracket
(Figure 6, item 2) with spacer (Figure 6, item 3).
Figure 5
Figure 6
5. Attach the bore plug (Figure 7, item 1) and tighten the
socket head screw (Figure 7, item 2). Snap cover onto
bore plug (Figure 7, item 1).
Figure 6
Figure 7
1
2
1
2
1
2
1
2
3
2
1

Dorner Mfg. Corp. 8 851-645 Rev. B
7600 Series and 7600 Ultimate Series CE End Drive Packages
Installation
Vertical Drive Package
Typical Vertical Drive Package Components (Figure 8)
Figure 7
Figure 8
1. Insert the drive spindle key (Figure 9, item 1) into the
drive spindle keyway (Figure 9, item 2).
Figure 8
Figure 9
2. Slide the gearmotor assembly (Figure 10, item 1) onto
the drive spindle (Figure 10, item 2).
Figure 9
Figure 10
WARNING
SEVERE HAZARD!
LOCK OUT POWER before removing guards
or performing maintenance. Exposed moving
parts can cause serious injury.
WARNING
PUNCTURE HAZARD!
Handle drive shaft keyway with care. It may
be sharp and could puncture the skin,
causing serious injury.
1 Hex Head Cap Screw M8-1.25 x 25 mm
2 Nut (7600 Series Only)
3 Hex Head Cap Screw 5/16-18 x 1.00”
4 Motor Mounting Bracket
5 Vertical Drive Bent Bar Left Hand
6 Vertical Drive Bent Bar Right Hand
7 Gearmotor Assembly
8 Socket Head Screw M10-.50 x 35 mm
9 Bore Plug
1
6
23
4
5
8
7
9
1
2
1
2

851-645 Rev. B 9 Dorner Mfg. Corp.
7600 Series and 7600 Ultimate Series CE End Drive Packages
Installation
3. Attach the bent bars (Figure 11, item 1) to the motor
mounting bracket (Figure 11, item 2).
Figure 10
Figure 11
4. Attach the bore plug (Figure 12, item 1) and tighten
the socket head screw. Snap cover onto bore plug
(Figure 12, item 1)
Figure 11
Figure 12
1
2
1

Dorner Mfg. Corp. 10 851-645 Rev. B
7600 Series and 7600 Ultimate Series CE End Drive Packages
Preventive Maintenance and Adjustment
Required Tools
• 4 mm Hex Key Wrench
• 8 mm Hex Key Wrench
• 13 mm Open End Wrench
• Flat Blade Screwdriver
Checklist
• Keep service parts on hand. Refer to the "Service Parts"
section starting on page 13 for recommendations.
• Replace any worn or damaged parts.
Gearmotor Replacement
1. Loosen the screws and remove the cover
(Figure 13, item 1) from the junction box located on
the side of the motor (Figure 13, item 2).
Figure 12
Figure 13
2. Refer to the wiring diagram (Figure 14, item 1) on the
inside of the junction box cover.
Figure 13
Figure 14
3. Loosen the wire terminals and disconnect the wires.
4. Loosen the cord grip and remove the cord.
WARNING
SEVERE HAZARD!
LOCK OUT POWER before removing guards
or performing maintenance. Exposed moving
parts can cause serious injury.
WARNING
BURN HAZARD!
DO NOT TOUCH the motor while operating or
shortly after being turned off. Motors may be
HOT and can cause serious burn injuries.
DANGER
ELECTRICAL HAZARD!
LOCK OUT POWER BEFORE WIRING.
Exposure to high voltage current can cause
death or serious injury.
WARNING
CRUSH HAZARD!
• SUPPORT MOTOR PRIOR TO LOOSENING
THE BOLTS.
• Loosening motor bolts may cause it to drop
down, causing serious injury.
1
2
1

851-645 Rev. B 11 Dorner Mfg. Corp.
7600 Series and 7600 Ultimate Series CE End Drive Packages
Preventive Maintenance and Adjustment
5. Remove the four bolts (Figure 15, item 1) that
connect the gearmotor (Figure 15, item 2) to the
gearhead mounting bar. (Figure 15, item 3)
Figure 14
Figure 15
6. Remove the plastic cap on the end of the motor and
remove the socket head screw and the bore plug.
(Figure 16, item 1).
Figure 15
Figure 16
7. Slide the gearmotor assembly off of the drive spindle.
(Figure 16).
NOTE
Be sure to retain the motor output shaft key.
1
2
3
1

Dorner Mfg. Corp. 12 851-645 Rev. B
7600 Series and 7600 Ultimate Series CE End Drive Packages
Notes

851-645 Rev. B 13 Dorner Mfg. Corp.
7600 Series and 7600 Ultimate Series CE End Drive Packages
Service Parts
Horizontal Drive
NOTE
For replacement parts other than those shown in this section, contact an authorized Dorner Service Center
or the factory. Key Service Parts and Kits are identified by the Performance Parts Kits logo . Dorner
recommends keeping these parts on hand.
10
3
9
7
6
1
2
10
4
10
5
8
4
11
Item Part Number Description
1 500776 Motor Mounting Bracket
(7600 Series)
501193 Motor Mounting Bracket
(7600 Ultimate Series)
2 506202 Upper Gearhead Mounting Bar
3 506203 Lower Gearhead Mounting Bar
4 506204 Upper Mounting Drive Spacer
5 506205 Lower Mounting Drive Spacer
6 807-1458 Set Screw Collar
7 906-061SS Hex Head Cap Screw, 5/16-18 x .75
8 906-064SS Hex Head Cap Screw, 5/16-18 x 1.5
9 921040MSS Socket Head Screw, M10 x 0.50 x 35 mm
10 960820MSS Hex Head Cap Screw, M8 x 1.25 x 20 mm
11 500791 Nut (7600 Series Only)
Item Part Number Description

Dorner Mfg. Corp. 14 851-645 Rev. B
7600 Series and 7600 Ultimate Series CE End Drive Packages
Service Parts
Vertical Drive
7
4
5
2
6
1
5
3
8
Item Part Number Description
1 500776 Drive Shaft Assembly (7600 Series)
501193 Motor Mounting Bracket
(7600 Ultimate Series)
2 506200 Vertical Drive Bent Bar Left
3 506201 Vertical Drive Bent Bar Right
4 807-1458 Set Screw Collar
5 906-063SS Hex Head Cap Screw 5/16-18 x 1.00
6 921040MSS Socket Head Screw, M10 x 0.50 x 35 mm
7 960825MSS Hex Head Cap Screw, M8 x 1.25 x 25 mm
8 500791 Nut (7600 Series Only)

851-645 Rev. B 15 Dorner Mfg. Corp.
7600 Series and 7600 Ultimate Series CE End Drive Packages
Service Parts
Gearmotor Assembly
1
Item Part Number Description
1 74U060HS423FN Motor, 0.5 Hp (0.37Kw), 23 RPM, 50Hz
74U030HS423FN Motor, 1.00 Hp (0.74Kw),
46 RPM, 50Hz
74U025HS423FN Motor, 1.00 Hp (0.74Kw),
55 RPM, 50Hz
74U015HS423FN Motor, 1.50 Hp (1.11Kw),
93 RPM, 50Hz
74U010HS423FN Motor, 1.50 Hp (1.11Kw),
140 RPM, 50Hz
74U007HS423FN Motor, 2.00 Hp (1.49Kw),
186 RPM, 50Hz
74U005HS423FN Motor, 2.00 Hp (1.49Kw),
279 RPM, 50Hz
74U060HS423EN Motor, 0.5 Hp (0.37Kw),
23 RPM, 50Hz, 230/400 Volts
74U030HS423EN Motor, 1.00 Hp (0.74Kw),
46 RPM, 50Hz, 230/400 Volts
74U025HS423EN Motor, 1.00 Hp (0.74Kw),
55 RPM, 50Hz, 230/400 Volts
74U015HS423EN Motor, 1.50 Hp (1.11Kw),
93 RPM, 50Hz, 230/400 Volts
74U010HS423EN Motor, 1.50 Hp (1.11Kw),
140 RPM, 50Hz, 230/400 Volts
74U007HS423EN Motor, 2.00 Hp (1.49Kw),
186 RPM, 50Hz, 230/400 Volts
74U005HS423EN Motor, 2.00 Hp (1.49Kw),
279 RPM, 50Hz, 230/400 Volts

Dorner Mfg. Corp. reserves the right to change
or discontinue products without notice. All
products and services are covered in
accordance with our standard warranty. All
rights reserved. © Dorner Mfg. Corp. 2008
DORNER MFG. CORP.
975 Cottonwood Ave., PO Box 20
Hartland, WI 53029-0020 USA
USA
TEL [phone] (USA)
FAX [phone] (USA)
Internet: www.dorner.com
Outside the USA:
TEL [phone]
FAX [phone]
851-645 Rev. B Printed in U.S.A.
Return Policy
Returns must have prior written factory authorization or they will not be accepted. Items that are returned to Dorner without authorization
will not be credited nor returned to the original sender. When calling for authorization, please have the following information ready for the
Dorner factory representative or your local distributor:
1. Name and address of customer.
2. Dorner part number(s) of item(s) being returned.
3. Reason for return.
4. Customer's original order number used when ordering the item(s).
5. Dorner or distributor invoice number.
A representative will discuss action to be taken on the returned items and provide a Returned Goods Authorization number for reference.
There will be a return charge on all new undamaged items returned for credit where Dorner was not at fault. Dorner is not responsible for
return freight on such items.
Conveyors and conveyor accessories
Standard catalog conveyors 30%
MPB Series, cleated and specialty belt conveyors 50%
7400 & 7600 Series conveyors non-returnable items
Engineered special products case by case
Drives and accessories 30%
Sanitary stand supports non-returnable items
Parts
Standard stock parts 30%
MPB, cleated and specialty belts non-returnable items
Returns will not be accepted after 60 days from original invoice date.
The return charge covers inspection, cleaning, disassembly, disposal and reissuing of components to inventory.
If a replacement is needed prior to evaluation of returned item, a purchase order must be issued. Credit (if any) is issued only after return
and evaluation is complete.
Dorner has representatives throughout the world. Contact Dorner for the name of your local representative. Our Technical Sales, Catalog
Sales and Service Teams will gladly help with your questions on Dorner products.
For a copy of Dorner's Warranty, contact factory, distributor, service center or visit our website at www.dorner.com.
For replacement parts, contact an authorized Dorner Service Center or the factory.