Double K Industries ChallengAir 2000XL User manual

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INSTRUCTION MANUAL
PLEASE READ ALL INSTRUCTION AND SAFETY PRECAUTIONS
BEFORE OPERATING PRODUCT!! SAVE FOR FUTURE
REFERENCE, WARRANTY PERTINENT CONTENT.
Product Specifications: Model: 2000XL
Voltage: 115v Voltage: 230v
Amperage: 9.11 Amperage: 4.56
Horse Power: 3 Horse Power: 3
Wattage: 1048 Wattage: 1048
Hertz: 60 hertz: 50/60
Motor Air Volume: 124 CFM Motor Air Volume: 124 CFM
IMPORTANT SAFEGUARDS
WARNING: IMPORTANT SAFETY PRECAUTIONS!! PLEASE READ
COMPLETELY BEFORE USING PRODUCT!!
When using electrical appliances, especially when children or animals are present, basic safety
precautions should always be followed to reduce the risk of fire, electric shock, and personal injury,
including, but not limited to the following:
DO NOT TURN ON DRYER WITHOUT FIRST HOLDING THE DRYER HOSE, as the air volume from
the dryer can cause the hose to whip or move rapidly and may cause injury.
1. Do not leave dryer OR the animal unattended while product is in use.
2. Unplug unit when not in use.
3. Do not use extension cords with dryer.
4. Do not unplug unit by pulling on cord.
5. Do not expose dryer to rain or water.
6. Do not use or store dryer where it can fall or be pulled into tub or sink or standing water. If dryer
falls into water . . . UNPLUG IT . . . Do not reach into the water!
7. Unplug unit before attempting any maintenance or service.
8. Do not put any object into dryer openings.
9. Keep loose clothing, jewelry and hair away from dryer openings.
10. Do not direct dryer air towards eyes or ears of people or pets.
11. Never use dryer if it has a damaged cord or plug, has been dropped, damaged, exposed to rain
or water. Return to Double K Industries or an Authorized Service Center for service.
12. When using the cage attachment, do not leave the animal unattended.
9711 Mason Avenue Chatsworth, CA 91311
[phone] [phone]
Fax: [phone]
www.DoubleKIndustries.com
[e-mail]
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13. This product is for use on animals only.
14. Recommended operation by adults only. Use caution when working around children.
15. Do not use attachments not recommended by Double K Industries.
16. Do not operate without filters in place. Keep filters clean, as dirty filters limit air intake and may
damage the motor or cause overheating.
17. Plug only into a properly grounded receptacle. Always make sure the amperage of the
electrical outlet is sufficient for the amperage rating of the product. (See Product Specifications
for amperage rating of this product).
18. Do not use product for anything other than its intended purpose.
19. Do not attempt to perform any service or maintenance not outlined in instruction manual.
20. Do not attempt any product modifications or alterations. Do not use, if any parts or switches
are damaged - send to an Authorized Service Center or Double K Industries for service.
21. When servicing, use only Double K Industries parts.
Congratulations!
You’ve just purchased the Double K CHALLENGAIR 2000XL Forced Air Dryer, which produces
warm, high velocity air under pressure to make your animal grooming tasks easier. Your new dryer
is designed to provide long, reliable service.
Please read this manual carefully and completely before beginning operation of your dryer and keep
this manual in a convenient and safe place for future reference.
A warranty card is included with your dryer and should be filled out completely and mailed to Double
K Industries within 30 days of the purchase date of your dryer to validate your warranty. Online
registration available at www.DoubleKIndustries.com
Your CHALLENGAIR 2000XL has a two year warranty covering the unit against defects in
materials and workmanship. Regular maintenance items such as brushes and filters are not
included (see warranty card for complete warranty information). It is also important to retain your
sales receipt as proof of purchase should service ever be needed.
Your CHALLENGAIR 2000XL has one brush-type motor. It is important that the brushes be
changed when they become worn down to prevent damage to your dryer motor (brushes are
maintenance components and are not covered under the warranty). We suggest checking the
motor brushes after every 600 hours of dryer use. Please see section on BRUSHES in this manual
for instructions.
A NOTE ABOUT HEAT: Your CHALLENGAIR 2000XL has no heating element. The
CHALLENGAIR 2000XL produces heat by a “flow-thru” motor system, meaning the air is pushed
through the motor and is warmed by the natural heat of the motor that occurs during operation. This
means greater electrical savings and efficiency for you. The dryer will reach its maximum air
temperature after about 2-4 minutes of operation. (Note: The higher the room temperature, the
warmer the air from the dryer.)
ASSEMBLY
To attach hose to dryer: Your dryer hose has a black hose adapter that will screw onto the hose in a
counter-clockwise motion. The adapter with hose attached then fits onto the dryer with a half-twist
motion that locks the adapter onto the dryer.
First place the adapter over the snout of the dryer with the Double K logo facing up then turn hose
counter-clockwise until the adapter locks in place, the Double K logo should then be sitting
horizontally.
To remove hose from adapter: Turn the hose clockwise.
ATTACHMENTS: Your dryer is equipped with one hose and 4 twist-on and nozzles 1 compression
fit nozzle. To attach nozzles to hose, twist the nozzles “counter-clockwise”. Twist clockwise to
remove.
OPERATION - Switches and Controls:
1. Two Speed Unit – Three position switch:
REQUIRED MAINTENANCE
Procedures below must be performed regularly or as needed to prevent voiding dryer warranty.
FILTER CLEANING: Both the external and internal filters of the CHALLENGAIR 2000XL should be
kept clean. If the filters become heavily coated with hair and/or dirt, it will reduce the air out-put of your
dryer and can cause damage to the motor or cause the motor to overheat. *Never operate the dryer
without all filters in place.
To clean external filter: Vacuum or shake off dirt and hair daily. Filter may be rinsed in water if
necessary. Let filter dry completely before reinstalling on dryer.
To clean the internal motor filter of the CHALLENGAIR 2000XL:
1. Unplug dryer.
2. Slide off the back cover of the dryer. This is a compression fit and will come off with a little effort.
3. The internal filter is housed inside of a two piece frame. ( Pull on tab to remove)
4. Clean motor filter disk by vacuuming off hair and dirt, or wash filter gently in cool water. Shake
off excess water andallow to air dry completely.
5. Replace filter disk onto motor assembly housing by pushing into place.
6. Replace dryer back cover.
BRUSHES: Your CHALLENGAIR 2000XL has one brush-type motor. The brushes should be checked
for wear after approximately 600 hours of use. If the carbon brushes are worn shorter than 1/4 inch,
the brushes should be replaced. Brushes may be ordered from Double K Industries or an Authorized
Service Center. Please be sure to specify that your dryer is a 2000XL, as the brushes are slightly
different from one dryer model to another.
To check and/or replace brushes:
1. Unplug electrical cord from wall outlet.
Disassembly:
2. Slide off the back cover from the dryer. This is a compression fit and will come off with a little
effort.
3. Remove all screws on the outside of the dryer that hold the two halves of dryer housing in place.
It may be best to lay the dryer on its side while removing these screws.
4. The motor will be sitting in place inside the rubber silicone motor mount.
5. Disconnect the motor power wires.
6. Motor:
a. Loosen the two brush assembly retainer screws to loosen the brush assembly
retainer, remove field clip and then remove brush assembly, replacing it with a new
one. (Note: IMPORTANT - the brush has a small tab on the bottom that MUST be
fitted into the slot on the motor frame for proper positioning.)
b. After the new brush assembly is seated, tighten the brush assembly retainer screws.
c. Repeat steps A-B for the brush on other side of motor.
Reassembly:
7. Inspect the motor mount for cracks or damage -- replace if necessary.
Set the motor back into their original positions in the dryer housing. The motor mount has slots
that fit over corresponding alignment tabs on the inside of the dryer housing. These slots and
tabs must match up for proper fit and function. (Note: In the event that the motor mount is
removed from the motor, simply replace it by being mindful to align the contours of the motor
mount with corresponding contours on the motor housing.)
8. Reattach the screws around the outside of the dryer making sure the two halves are matching up.
9. After the two halves of the dryer housing have been put together push the burgundy rear cover
back onto the rear of the dryer. Make sure all filters are in place before operating dryer.
maintenance not explained in this manual should be performed by Double K Industriesny , or anA
Authorized Service Center. Call Double K Industries for the name of an Authorized Service (orCenter nearest you. All warranty service must be performed by an Authorized Service Center
Double K Industries) to protect your warranty status.